CN105136591A - Object falling simulation test device - Google Patents
Object falling simulation test device Download PDFInfo
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- CN105136591A CN105136591A CN201510428375.2A CN201510428375A CN105136591A CN 105136591 A CN105136591 A CN 105136591A CN 201510428375 A CN201510428375 A CN 201510428375A CN 105136591 A CN105136591 A CN 105136591A
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- guide rail
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- 238000012360 testing method Methods 0.000 title claims abstract description 57
- 238000004088 simulation Methods 0.000 title claims abstract description 6
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005553 drilling Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention relates to an object falling simulation test device, which includes: a main frame (1) of which the top is provided with a lifting mechanism (2), a transversally moving mechanism provided with a guide rail (4) and an object falling test sample bracket (8). An upper layer test mechanism is arranged on the upper part of the main frame (1) and is composed of an operation platform (16), the guide rail (4) and the transversally moving mechanism. The transversally moving mechanism includes a fixed plate (10) and a moving plate (12), which are connected to each other and are both contacted with the guide rail (4) through a rolling wheel (11). A positioning vertical column (14) is fixed on the fixed plate (10). The object falling test sample bracket (8) is divided into two parts, which are respectively fixedly connected to the fixed plate (10) and the moving plate (12) on the transversally moving mechanism. The moving plate (12) is connected to a matched roll cylinder (5), which is fixed on the operation platform (16), through a drawing rope (6). The test device can improve accuracy of height, angle and initial velocity of an object falling test sample.
Description
Technical Field
The invention belongs to the technical field of production, laying and installation processes of deep-water submarine pipelines, and particularly relates to an experimental device capable of simulating the falling risk of a deep-water submarine pipeline.
Background
The seabed oil and gas pipeline is the national lifeline project, and whether the seabed oil and gas pipeline is safe or not has great relation to the development of marine oil and national economy in China. However, the marine environment conditions are complex and various, the submarine pipeline bears complex loads and environmental conditions such as dead weight, external hydrostatic pressure, internal pressure, rugged seabed, seawater corrosion and the like, and the pipeline laid on the seabed is very likely to be damaged by ship falling objects, offshore drilling platform falling objects and other offshore structure falling objects during navigation, so that extremely serious oil and gas leakage accidents can be caused, and huge economic, social, political and ecological losses can be caused to the country.
One important consideration in marine structure safety is the falling load generated during the lifting of a crane or other similar device. In ocean engineering, when a crane performs a lifting operation, a lifted object may fall at any position within the reach of the crane. Falling object events occur quite frequently as an accidental load. For example, the number of pipe drops in drilling operations is as high as 1/5 for the total number of unit platform hoisting operations per year. Other items, such as containers for food, tanks, winches, mud pumps, etc., may also fall off during the lifting operation. The main risk consequence of objects falling into the sea is damage to the subsea pipelines and underwater equipment. When subsea pipelines or subsea equipment contain hydrocarbons, any minor rupture thereof can have catastrophic consequences.
Disclosure of Invention
The invention aims to provide a device capable of simulating a falling object test in a common experimental site aiming at the research characteristics of the falling object test, which is used for simulating the test of the collision of the falling object on a submarine pipeline and providing reference for the actual engineering. The technical scheme of the invention is as follows:
a falling object simulation test device comprises a main body frame (1) with a lifting mechanism (2) arranged at the top, a transverse moving mechanism with a guide rail (4) and a falling object test piece bracket (8). Wherein,
an upper layer test mechanism is arranged at the upper part of the main body frame (1) and comprises a working platform (16), a guide rail (4) fixed at the top of the main body frame (1) and a transverse moving mechanism for placing a falling object test piece bracket (8);
the transverse moving mechanism comprises a fixed plate (10) and a moving plate (12) which are connected with each other, and the fixed plate (10) and the moving plate (12) are in mutual contact with the guide rail (4) through rollers (11);
a positioning upright post (14) is fixed on the fixing plate (10) and is connected with a positioning upright post (15) fixed on the main body frame (1) through a noose to realize the positioning of the fixing plate (10);
the falling object test piece bracket (8) is divided into two parts which are respectively and fixedly connected to a fixed plate (10) and a movable plate (12) of the transverse moving mechanism; the moving plate (10) is connected with a matched winding drum (5) fixed on the working platform (16) through a traction rope (6).
As a preferred embodiment, the moving plate (12) is connected with the fixed plate (10) through a fixed buckle (13). The lifting mechanism (2) comprises two triangular supports respectively arranged at two ends of the top of the main body frame (1), a cross beam fixed at the tops of the triangular supports and extending out of the main body frame (1), and a hoist. The main body frame (1) adopts a multilayer inclined strut mode to ensure the strength stability of the device. Two ends of the guide rail are fixed with positioning stoppers (3) for limiting the displacement of the transverse moving mechanism; and positioning stoppers (9) for limiting lateral displacement are arranged on the side surfaces of the fixed plate (10) and the movable plate (12). After the fixed plate (12) is positioned and the connection between the fixed plate (10) and the movable plate (12) is released, the movable plate (10) and one part of the falling test piece bracket (8) fixedly connected to the movable plate move through the traction of the traction rope, and the two parts of the falling test piece bracket (8) are separated, so that the falling test piece placed on the bracket falls down.
The invention provides a device capable of simulating a falling object test in a common test field aiming at the requirements of the falling object test of a deep water submarine pipeline, and compared with the prior art, the device has the following advantages:
(1) for the deep water submarine pipeline falling object test, the device can better realize the unification of the test accuracy and the economic applicability;
(2) in the test accuracy, the device avoids human errors possibly generated by a manual falling object throwing test mode, and improves the accuracy of the test falling object height, the falling object angle and the initial speed;
(3) in the practicality, mechanical devices such as hinge, slide rail, pulley have been synthesized to this device, the input of the manpower that has significantly reduced has increased experimental security, has also reduced experimental operation degree of difficulty simultaneously.
Drawings
Fig. 1 is an isometric view of a body structure:
fig. 2 is an isometric view of the upper testing mechanism:
FIG. 3 is a detail isometric view of the traversing mechanism:
FIG. 4 is an isometric view of the traversing mechanism with the fixed and moving plates separated:
the reference numbers in the figures illustrate: : 1 a main body frame; 2, a lifting mechanism; 3, a guide rail positioning stop block; 4, a guide rail; 5, winding the drum; 6, pulling a rope; 7, fixing bolts of the falling object test piece bracket; 8 falling object test piece brackets; 9 positioning a stop block by the transverse moving mechanism; 10 transversely moving the mechanism fixing plate; 11 traversing mechanism rollers; 12 transversely moving the mechanism moving plate; 13, fixing a buckle by a transverse moving mechanism; 14 fixing the plate positioning column; 15 positioning the upright post by the frame; 16 working platforms with guardrails; 17 securing the noose.
Detailed Description
The invention is explained below with reference to the figures and examples
Referring to fig. 1 and 2, the falling object simulation test device specifically comprises a supporting frame with a lifting mechanism, a cross-sliding mechanism with a guide rail and a set of brackets suitable for different shapes of falling object test pieces.
The device consists of three parts: one part is a main body frame 1, and the strength stability of the device is ensured by adopting a multilayer inclined strut mode; a lifting mechanism 2 is arranged at the top of the main body frame and comprises two triangular supports, a cross beam extending out of the main body structure and a hoist. The second part is an upper layer test mechanism which comprises a working platform 16 with a guardrail, a guide rail 4 arranged at the top of the main body structure and a transverse moving mechanism for placing a falling object test piece bracket; the two ends of the guide rail are provided with positioning stoppers 3 which can limit the displacement of the transverse moving mechanism. The detail view of the transverse moving mechanism is shown in fig. 3, the flat plate of the transverse moving mechanism is divided into a fixed plate 10 and a moving plate 12, and a connecting part of the fixed plate and the moving plate is provided with a fixed buckle 13 for connecting and fixing the fixed plate and the moving plate; the lower parts of the fixed plate and the movable plate are provided with rollers 11; the side surfaces of the fixed plate and the movable plate are provided with positioning stoppers 9 for limiting displacement; the fixing plate is provided with a positioning upright post 14 which is matched with a positioning upright post 15 on the supporting frame to realize the positioning of the fixing plate; the moving plate is connected with a matched winding drum 5 arranged on the working platform through a traction rope 6, and an operating handle is arranged on the winding drum. The third part is a falling object test piece bracket 8, the bracket 8 is divided into two parts which are respectively connected and fixed on two flat plates of the transverse moving mechanism through bolts 7, and the falling object test piece bracket can be exchanged according to the appearance of different falling object test pieces.
Before the test is performed, the full-scale pipe is placed on the ground within the range of the main body frame, and the falling object test piece of the designated size is lifted to a position higher than the traversing mechanism by the lifting mechanism 2. Then the transverse moving mechanism is moved to the lower part of the falling object test piece under the pushing of the manpower, and the lifting mechanism 2 is operated to place the falling object test piece on the bracket 8. And then, the handle of the winding drum 5 is shaken, the transverse moving mechanism is moved to a test designated position by the traction of the traction rope 6, the fixed buckle 13 between the fixed plate 10 and the moving plate 12 is removed, and the upright post 14 on the fixed plate and the upright post 15 on the supporting frame are connected by the lasso 17 to realize the positioning of the fixed plate. The handle of the reel 5 is shaken, the movable plate 12 is pulled to continue moving, the fixed plate and the movable plate of the traversing mechanism are separated, and the falling object test piece placed on the bracket falls off as shown in fig. 4, so that the test is completed.
Claims (6)
1. A falling object simulation test device comprises a main body frame (1) with a lifting mechanism (2) arranged at the top, a transverse moving mechanism with a guide rail (4) and a falling object test piece bracket (8). Wherein,
an upper layer test mechanism is arranged at the upper part of the main body frame (1) and comprises a working platform (16), a guide rail (4) fixed at the top of the main body frame (1) and a transverse moving mechanism for placing a falling object test piece bracket (8);
the transverse moving mechanism comprises a fixed plate (10) and a moving plate (12) which are connected with each other, and the fixed plate (10) and the moving plate (12) are in mutual contact with the guide rail (4) through rollers (11);
a positioning upright post (14) is fixed on the fixing plate (10) and is connected with a positioning upright post (15) fixed on the main body frame (1) through a noose to realize the positioning of the fixing plate (10);
the falling object test piece bracket (8) is divided into two parts which are respectively and fixedly connected to a fixed plate (10) and a movable plate (12) of the transverse moving mechanism; the moving plate (10) is connected with a matched winding drum (5) fixed on the working platform (16) through a traction rope (6).
2. Test device according to claim 1, characterized in that the moving plate (12) is connected to the fixed plate (10) by means of a fixed catch (13).
3. The testing device according to claim 1, wherein the lifting mechanism (2) comprises two triangular brackets respectively arranged at two ends of the top of the main body frame (1), a cross beam fixed at the top of the triangular brackets and extending out of the main body frame (1), and a hoist.
4. The testing device according to claim 1, characterized in that the main frame (1) adopts a multi-layer diagonal bracing mode to ensure the strength stability of the device.
5. The testing device according to claim 1, characterized in that the two ends of the guide rail are fixed with positioning stoppers (3) for limiting the displacement of the traversing mechanism; and positioning stoppers (9) for limiting lateral displacement are arranged on the side surfaces of the fixed plate (10) and the movable plate (12).
6. Test device according to claim 1, characterized in that after the fixing plate (12) has been positioned and the connection between the fixing plate (10) and the moving plate (12) has been released, the moving plate (10) is moved by traction of the traction cable together with a part of the drop test specimen holder (8) fixedly connected thereto, the two parts of the drop test specimen holder (8) being separated, so that the drop test specimen placed on the holder falls.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510428375.2A CN105136591A (en) | 2015-07-20 | 2015-07-20 | Object falling simulation test device |
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CN201510428375.2A CN105136591A (en) | 2015-07-20 | 2015-07-20 | Object falling simulation test device |
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CN105136591A true CN105136591A (en) | 2015-12-09 |
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CN201510428375.2A Pending CN105136591A (en) | 2015-07-20 | 2015-07-20 | Object falling simulation test device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108489699A (en) * | 2018-04-16 | 2018-09-04 | 天津大学 | A kind of submarine pipeline junk shock simulation experiment system |
CN108680326A (en) * | 2018-04-16 | 2018-10-19 | 天津大学 | A kind of submarine pipeline junk shock simulation experiment method |
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CN201083661Y (en) * | 2007-07-27 | 2008-07-09 | 佛山市顺德区顺达电脑厂有限公司 | Falling test device |
CN202041424U (en) * | 2011-04-26 | 2011-11-16 | 国家林业局北京林业机械研究所 | Detection device for performance of artificial board |
CN202420992U (en) * | 2012-02-11 | 2012-09-05 | 大庆雪龙石化技术开发有限公司 | Woven bag drop test machine |
CN102673953A (en) * | 2012-05-24 | 2012-09-19 | 威海市试验机制造有限公司 | Automatic feeding device of drop-hammer type impact testing machine |
CN102841025A (en) * | 2012-07-27 | 2012-12-26 | 华中科技大学 | Drop hammer impact testing apparatus |
CN202947936U (en) * | 2012-11-28 | 2013-05-22 | 莹特丽科技(苏州工业园区)有限公司 | Drop tester |
CN103149102A (en) * | 2011-12-06 | 2013-06-12 | 上海理工大学 | Impact strength testing device for wheelchair |
CN203148797U (en) * | 2013-04-09 | 2013-08-21 | 中联重科股份有限公司 | Test bed for vehicle falling object overturning protection structure |
CN103257025A (en) * | 2012-02-20 | 2013-08-21 | 鸿富锦精密工业(深圳)有限公司 | Drop test machine |
US20140182355A1 (en) * | 2012-12-28 | 2014-07-03 | Hon Hai Precision Industry Co., Ltd. | Drop test apparatus |
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2015
- 2015-07-20 CN CN201510428375.2A patent/CN105136591A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201083661Y (en) * | 2007-07-27 | 2008-07-09 | 佛山市顺德区顺达电脑厂有限公司 | Falling test device |
CN202041424U (en) * | 2011-04-26 | 2011-11-16 | 国家林业局北京林业机械研究所 | Detection device for performance of artificial board |
CN103149102A (en) * | 2011-12-06 | 2013-06-12 | 上海理工大学 | Impact strength testing device for wheelchair |
CN202420992U (en) * | 2012-02-11 | 2012-09-05 | 大庆雪龙石化技术开发有限公司 | Woven bag drop test machine |
CN103257025A (en) * | 2012-02-20 | 2013-08-21 | 鸿富锦精密工业(深圳)有限公司 | Drop test machine |
CN102673953A (en) * | 2012-05-24 | 2012-09-19 | 威海市试验机制造有限公司 | Automatic feeding device of drop-hammer type impact testing machine |
CN102841025A (en) * | 2012-07-27 | 2012-12-26 | 华中科技大学 | Drop hammer impact testing apparatus |
CN202947936U (en) * | 2012-11-28 | 2013-05-22 | 莹特丽科技(苏州工业园区)有限公司 | Drop tester |
US20140182355A1 (en) * | 2012-12-28 | 2014-07-03 | Hon Hai Precision Industry Co., Ltd. | Drop test apparatus |
CN203148797U (en) * | 2013-04-09 | 2013-08-21 | 中联重科股份有限公司 | Test bed for vehicle falling object overturning protection structure |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108489699A (en) * | 2018-04-16 | 2018-09-04 | 天津大学 | A kind of submarine pipeline junk shock simulation experiment system |
CN108680326A (en) * | 2018-04-16 | 2018-10-19 | 天津大学 | A kind of submarine pipeline junk shock simulation experiment method |
CN108680326B (en) * | 2018-04-16 | 2019-09-03 | 天津大学 | A kind of submarine pipeline junk shock simulation experiment method |
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Application publication date: 20151209 |