CN105135897B - A kind of PM2.5 flue gas flow fields self-adjusting system and its method - Google Patents
A kind of PM2.5 flue gas flow fields self-adjusting system and its method Download PDFInfo
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- CN105135897B CN105135897B CN201510572543.5A CN201510572543A CN105135897B CN 105135897 B CN105135897 B CN 105135897B CN 201510572543 A CN201510572543 A CN 201510572543A CN 105135897 B CN105135897 B CN 105135897B
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Abstract
A kind of PM2.5 flue gas flow fields self-adjusting system and its method, it is characterized in that including flue gas inspection device, on-Line Monitor Device and self controller, the device distributed each test point for being arranged at flue and dust-removing box of flue gas inspection, the inwall of flue and dust-removing box is fixed on by leg, the detecting head of flue gas inspection device exposes to exhaust gases passes with different height and is sampled, flue gas inspection device is connected with on-Line Monitor Device, detection and analysis result is transmitted in the central processing unit of on-Line Monitor Device, central processing unit is according to the distribution situation of flue gas flow field, the keying of the deflector and blast pump inside flue and dust-removing box is controlled by the multichannel real-time synchronization control system of self controller, turn to.The invention can realize PM2.5 Distributed Detection and online monitoring, can realize the intelligentized control method of flue and dust-removing box interior flow field.
Description
Technical field
The present invention relates to a kind of PM2.5 flue gas flow fields self-adjusting system and its method, more particularly to the industry such as steel are metallurgical
The purified treatment of stove high-temperature flue gas, belong to PM2.5 trapping techniques field.
Background technology
PM2.5 refers to particulate matter of the diameter less than or equal to 2.5 μm in air, has the characteristics of particle diameter is small, specific surface area is big,
Easily adsorb poisonous and harmful substances and there is very strong penetration power, bronchiole wall can be arrived at, influence respiratory health, directly endangered
People's health.In China, some essential industry cities, the PM2.5 from steel industry causes people more than three one-tenth
Highest attention.
In PM2.5 cleans dust removal process, how is the uniformity of flue gas duct distribution, directly affects relevant device operation
Efficiency.The flue gas duct of present boiler etc. is distributed conventional measuring method:Scaffold is set up according to test request in flue,
Major blower fan puts into operation, and adjusting parameter possesses experimental condition, and tester enters in flue, and hand-held instrument carries out data and adopted
Collection.Because setting up for scaffold and frame plate is more, stream field affects.Tester needs climbing scaffold up and down,
Pointwise test, workload is larger, on-the-spot test bad environments, and wind speed is big, and dust is more, not only endangers tester's health,
Certain potential safety hazard also be present and detection data are inaccurate.In field of steel metallurgy, sintering exhaust gas dust amount is big caused by it,
Influence wide, temperature is higher, and contains hydrogen chloride(HCl), oxysulfide(SOx), nitrogen oxides(NOx), hydrogen fluoride(HF)Deng corruption
Corrosion gas, flue-gas temperature is typically about 120~180 DEG C.In this case, for dedusting and measurement flue gas duct, smelting
Refinery is also impossible to shut-down (breakdown) mainteance, and the detection of traditional flue gas duct and optimization method are infeasible, and this causes metallurgical works
Equipment operating efficiency is not high, and its industrial fumes containing a large amount of PM2.5 manufactured can not be efficiently treated.
Although the enhancing with common people's health and environmental consciousness is paid close attention to all the more air quality, PM2.5 topics are brought rapidly up,
But the research for PM2.5 both at home and abroad is also in the starting stage, except the monitoring to sphere of life PM2.5 has some patents to go out
It is existing, but the features such as metallurgy industry highly corrosive, high temperature, high energy, high speed are combined, specialize in PM2.5 monitorings, the inspection of industrial dedusting
Survey very little with the result of Flow Field Distribution optimization.Prior art does not only exist the monitoring detection architecture imperfection to PM2.5, essence
The problems such as inaccurate is spent, the inapplicable processing to industrial smoke, equipment failure also be present, corrosion resistance is not strong, can not realize intelligence
It can change and the numerous complicated technical barrier such as automate.
At present, the method for measuring flue gas flow field has:(1)Sound wave velocimetry, sound wave are mechanical waves, are propagated in gas medium
When be compressional wave.The velocity of sound is the spread speed of microvariations, is in a fluid linear superposition relation with the flow velocity of medium itself.(2)Survey
Fast pipe determination method, is easy to observe and understands movement locus and plasma jet range of air-flow etc., it can be deduced that the speed field direction of air-flow
Collection of illustrative plates and the velocity amplitude for determining air-flow everywhere.(3)Hot line/hotting mask velocimetry, the flat of gas is measured using heat balance principle
Equal speed and fluctuation velocity, have the characteristics of inertia is small, and frequency response is wide, high sensitivity, and stream field interference is small.(4)PIV particles
Imaging velocimetry, as a kind of contactless measuring method, whole flow field can be recorded for information about in synchronization, again
Overall structure and the transient images that Plane Fluid Field is shown can be obtained.But above-mentioned each method has the drawbacks of certain, otherwise it is inapplicable
Industrial applications, otherwise accuracy and resolution ratio is not high, it is impossible to meet Ferrous Metallurgy flue gas ash removal and the need of PM2.5 filterings
Ask.
The content of the invention
In order to solve the above problems, the present invention is intended to provide a kind of Distributed Detection, online monitoring, intelligentized control method
PM2.5 flue gas flow fields self-adjusting system and its method, the detection data of industrial smoke can be monitored on-line, automatically adjust flue gas
The flow fieldoptimization distribution of pipeline.
A kind of PM2.5 flue gas flow fields self-adjusting system and its method, it is characterised in that including flue gas inspection device, online prison
Device and self controller are surveyed, the device distributed each test point for being arranged at flue and dust-removing box of flue gas inspection, is led to
The inwall that leg is fixed on flue and dust-removing box is crossed, the detecting head of flue gas inspection device exposes to flue gas with different height
Passage is sampled, and flue gas inspection device is connected with on-Line Monitor Device, and detection and analysis result is transmitted in into on-Line Monitor Device
Central processing unit, central processing unit is same in real time by the multichannel of self controller according to the distribution situation of flue gas flow field
Walk the keying of the deflector and blast pump inside control system control flue and dust-removing box, turn to.
Further, described flue gas inspection device includes detecting head, fixation leg and detection and analysis module, and it is special
Sign is also to include integrated sensor, layering isolation ward and PM2.5 detection units, can be accurately detected most by integrated sensor
Flue-gas temperature, humidity, flow direction, flow velocity, air pressure and the chemical constituent just detected, layering isolation ward are divided into by PM2.5 cutters
First layer isolation ward and the second layering isolation ward, in outside flue gas≤20 μm of the powder dust particle top layer filter membrane that passes through detecting head
Into first layer isolation ward ,≤2.5 μm of powder dust particle enters the second layering isolation ward by PM2.5 cutters, second point
Layer isolation ward PM2.5 detection units PM2.5 every physics and chemical characterization can be detected, integrated sensor with
The detection numerical value of PM2.5 detection units calculates result or drafting pattern picture by testing and analyzing module, is transmitted further to online prison
Survey the central processing unit of device.
Further, the PM2.5 detection units of described flue gas inspection device, it is characterised in that PM2.5 detection units
For β ray detection boxes, the second layering isolation ward is entered by the powder dust particle of PM2.5 cutters, powder dust particle is examined into β rays
The side for surveying box be transmitting terminal, and opposite side is receiving terminal, β rays through the detection space in detection box body by particulate matter scattering and
Decay, PM2.5 weight thus can be calculated.
Further, described on-Line Monitor Device includes connection end, the central processing being connected with flue gas inspection device
Device, the command end being connected with self controller, it is characterised in that flue gas inspection device is referred to dynamic detection by connection end
Mark is sequentially transmitted to central processing unit, and central processing unit analyzes the stream inside flue and dust-removing box according to Testing index
Field distribution situation, then control signal is sent by command end, so as to control fume pipe by multichannel real-time synchronization control system
The keying of deflector and blast pump inside road and dust-removing box, turn to.
Further, described on-Line Monitor Device can also include Laser emission pole, scattering light collector and PIV bats
Instrument is taken the photograph, sending laser by Laser emission pole shines in flue gas, flue gas particle meeting scattering light, the light intensity of these flue gas KPT Scatters
After degree is captured by scattering light collector, particle pulse signal can be converted to, flue gas can be measured by particle pulse signal
The shades of middle dust-laden particle, this also has corresponding detection function as the integrated sensor of flue gas inspection device, only
It is that detection method and principle have difference.These flue gas KPT Scatter light scenes can also be captured by PIV recording instruments, thus to cigarette
Flue gas situation inside feed channel and dust-removing box carries out image production, can record the instant change in whole flow field and overall feelings
Condition.
Further, described on-Line Monitor Device also includes guide rail crawler belt and GPRS communication modules, and guide rail crawler belt is set
The bottom of on-Line Monitor Device is put, whole on-Line Monitor Device can be supported, and can be in flue and dust-removing box
Each position motion;GPRS communication modules can pass through distance that positioning measurement on-Line Monitor Device is moved and its residing coordinate
Point, the Flow Field Distribution situation of corresponding coordinate point can be known by the image of particle pulse signal and PIV recording instruments.
Further, described self controller includes deflector, blast pump and multichannel real-time synchronization control system
System, deflector are the corrosion resistant alloy plate or ceramic wafer of curved arc shape, are arranged on each inside each flue and dust-removing box
Section, passway and bending place, deflector is with energy 360。The half opening circular cap of rotation is fixed on flue and dust-removing box
Inwall, deflector 1/3 at have a telescopically adjustable support bar, support bar controls it by multichannel real-time synchronization control system
Folding and the angle turned to.Main bending place inside flue and dust-removing box, blast pump, blast pump can also be set
It can also be controlled by multichannel real-time synchronization control system according to the Flow Field Distribution situation of flue and dust-removing box everywhere
Unlatching, closure, pressure and rotating speed.Multichannel real-time synchronization control system is connected with the central processing unit of on-Line Monitor Device, root
Multiple spot multi-way contral is carried out according to the instruction of central processing unit.
A kind of adjusting method of PM2.5 flue gas flow fields self-adjusting system, it is characterised in that progress is intelligentized to be automatically adjusted,
The response of step of regulation is as follows:
(1)Distribution is arranged at the flue gas inspection device of each test point inside flue and dust-removing box, passes through detection
The sampling of head, is detected through integrated sensor, obtains temperature, humidity, flow direction, flow velocity, air pressure and the chemical group of initially detection flue gas
Point;
(2)The detection numerical value of integrated sensor and PM2.5 detection units calculates result by testing and analyzing module or painted
Image is made, is transmitted further to the central processing unit of on-Line Monitor Device;
(3)The central processing unit of on-Line Monitor Device passes through self controller according to the distribution situation of flue gas flow field
Multichannel real-time synchronization control system controls the keying of the deflector and blast pump inside flue and dust-removing box, turned to.
Further, during described flue gas inspection device detection flue gas, in outside flue gas≤20 μm of powder dust particle leads to
The top layer filter membrane for crossing detecting head enters the first layer isolation ward of flue gas inspection device, is filtered through PM2.5 cutters ,≤2.5 μm
Powder dust particle enter the second layering isolation ward, PM2.5 detection units detect PM2.5 every physics and chemical characterization
Come.
Further, the PM2.5 detection units of described flue gas inspection device are β ray detection boxes, are cut by PM2.5
The powder dust particle of cutter enters the second layering isolation ward of flue gas inspection device, and powder dust particle enters the side of β ray detection boxes
For transmitting terminal, opposite side is receiving terminal, and β rays are scattered through the detection space in detection box body and decayed by particulate matter, thus
Calculate PM2.5 weight.
Further, dynamic Testing index is sequentially transmitted to central processing unit by described flue gas inspection device,
Central processing unit analyzes the Flow Field Distribution situation inside flue and dust-removing box according to Testing index, then is sent out by command end
Send control signal, so as to controlled by multichannel real-time synchronization control system deflector inside flue and dust-removing box and
The keying of blast pump, turn to.
Further, the Laser emission pole of described on-Line Monitor Device can send laser, flue gas particles scatter light
Afterwards, luminous intensity is captured by scattering light collector, can be converted to particle pulse signal, can be measured by particle pulse signal
The shades of dust-laden particle in flue gas.
Further, the Laser emission pole of described on-Line Monitor Device can send laser, flue gas particles scatter light
Afterwards, scattered optical field scape can be captured by PIV recording instruments, and carrying out image to the flue gas situation inside flue and dust-removing box takes the photograph
System, instant change and the overall condition in whole flow field can be recorded.
Further, each position motion that described on-Line Monitor Device can be in flue and dust-removing box,
GPRS communication modules in on-Line Monitor Device can be by distance that positioning measurement on-Line Monitor Device is moved and its residing
Coordinate points, the Flow Field Distribution situation of corresponding coordinate point can be known by the image of particle pulse signal and PIV recording instruments.
Further, the deflector of described self controller, telescopically adjustable support bar thereon can be by more
Passage real-time synchronization control system controls its folding and the angle turned to.The blast pump of described self controller can basis
The Flow Field Distribution situation of flue and dust-removing box everywhere, control it to open by multichannel real-time synchronization control system, close,
Pressure and rotating speed.Described multichannel real-time synchronization control system is connected with the central processing unit of on-Line Monitor Device, in
The instruction of central processor carries out multiple spot, multi-way contral.
A kind of PM2.5 flue gas flow fields self-adjusting system and its method, can realize following technique effect:(1)It can provide and divide
Cloth is detected, and convenient, instant detection can be carried out at each position of flue and dust-removing box;(2)Can be with for the moment
Quarter records whole flow field for information about, the precision and resolution ratio for possessing single point measuring technique, and and can obtains Plane Fluid Field and shown
The overall structure and transient images shown;(3)Online monitoring can be realized, flue and dust-removing box are analyzed according to Testing index
Internal Flow Field Distribution situation, carry out instantaneous and successional monitoring;(4)Intelligentized control method can be realized, passes through central processing unit
The deflector and blast pump inside flue and dust-removing box can be controlled automatically, immediately with multichannel real-time synchronization control system
Keying, turn to.
Brief description of the drawings
Fig. 1 is a kind of overall schematic of PM2.5 flue gas flow fields self-adjusting system of the present invention.
Fig. 2 is the structural representation of flue gas inspection device of the present invention.
Fig. 3 is the structural representation of on-Line Monitor Device of the present invention.
Fig. 4 is the structural representation of self controller baffle portion of the present invention.
Wherein, 1 flue;2 dust-removing boxs;3 feeder connections;4 ash dropping hoppers;5 flue gas inspection devices;6 deflectors;7
Line monitoring device;8 multichannel real-time synchronization control systems;9 blast pumps;10 channel outlets;11 central processing units;12 automatic controls are adjusted
Device;13 detecting heads;14 fixation legs;15 detection and analysis modules;16 integrated sensors;17 first layer isolation wards;18
Two layering isolation wards;19 PM2.5 cutters;20 PM2.5 detection units;21 β ray detection boxes;22 Laser emission poles;23
PIV recording instruments;24 scattering light collectors;25 guide rail crawler belts;26 GPRS communication modules;27 half opening circular caps;28 support bars.
Embodiment
Following examples are intended to illustrate invention rather than limitation of the invention further.
Embodiment one
A kind of PM2.5 flue gas flow fields self-adjusting system and its method, including flue gas inspection device(5), on-Line Monitor Device
(7)And self controller(12), flue gas inspection device(5)Distribution is arranged at flue(1)And dust-removing box(2)It is each
Test point, flue is fixed on by leg(1)And dust-removing box(2)Inwall, flue gas inspection device(5)Detecting head with
Different height exposes to exhaust gases passes and is sampled, flue gas inspection device(5)With on-Line Monitor Device(7)It is connected, by detection point
Analysis result is transmitted in the central processing unit of on-Line Monitor Device(11), central processing unit(11)According to the distribution shape of flue gas flow field
Condition, pass through self controller(12)Multichannel real-time synchronization control system(8)Control inside flue and dust-removing box
Deflector(6)With blast pump(9)Keying, turn to.
Flue gas inspection device(5)Including detecting head(13), fixation leg(14)With detection and analysis module(15), in addition to
Integrated sensor(16), layering isolation ward and PM2.5 detection units(20), pass through integrated sensor(16)It can be accurately detected most
Flue-gas temperature, humidity, flow direction, flow velocity, air pressure and the chemical constituent just detected, layering isolation ward pass through PM2.5 cutters(19)
It is divided into first layer isolation ward(17)With the second layering isolation ward(18), in outside flue gas≤20 μm of powder dust particle passes through detection
The top layer filter membrane of head enters first layer isolation ward(17),≤2.5 μm of powder dust particle passes through PM2.5 cutters(19)Into
Two layering isolation wards(18), the second layering isolation ward(18)PM2.5 detection units(20)Can be by PM2.5 every physics and change
Learn sign to detect, integrated sensor(16)With PM2.5 detection units(20)Detection numerical value by testing and analyzing module
(15)Result or drafting pattern picture are calculated, is transmitted further to on-Line Monitor Device(7)Central processing unit(11).
Flue gas inspection device(5)PM2.5 detection units(20), it is characterised in that PM2.5 detection units(20)For β rays
Detect box(21), pass through PM2.5 cutters(19)Powder dust particle enter second layering isolation ward(18), powder dust particle enters β
Ray detection box(21)Side be transmitting terminal, opposite side is receiving terminal, β rays through the detection space in detection box body by
Grain thing is scattered and decayed, and PM2.5 weight thus can be calculated.
On-Line Monitor Device(7)Including with flue gas inspection device(5)Connected connection end, central processing unit(11)And from
Control adjusting means(12)Connected command end, it is characterised in that flue gas inspection device(5)Dynamic detection is referred to by connection end
Mark is sequentially transmitted to central processing unit(11), central processing unit(11)Flue is analyzed according to Testing index(1)And dedusting
Casing(2)Internal Flow Field Distribution situation, then control signal is sent by command end, so as to be controlled by multichannel real-time synchronization
System(8)Control flue(1)And dust-removing box(2)Internal deflector(6)With blast pump(9)Keying, turn to.
On-Line Monitor Device(7)Laser emission pole can also be included(22), scattering light collector(24)With PIV recording instruments
(23), by Laser emission pole(22)Send laser to shine in flue gas, the luminous intensity of flue gas KPT Scatter is by scattering light collector
(24)Particle pulse signal is converted to after capture, the shades of dust-laden particle in flue gas are gone out by particle pulse measure,
Scattered optical field scape is by PIV recording instruments(23)Catch after carrying out image production, record flue(1)And dust-removing box(2)It is internal
The flue gas changing condition in flow field.
On-Line Monitor Device(7)Also include guide rail crawler belt(25)With GPRS communication modules(26), guide rail crawler belt(25)Set
On-Line Monitor Device(7)Bottom, whole on-Line Monitor Device can be supported(7), and can be in flue(1)And dust cleaning case
Body(2)Interior each position motion;GPRS communication modules(26)Positioning measurement on-Line Monitor Device can be passed through(7)The distance of motion
And its residing coordinate points, pass through particle pulse signal and PIV recording instruments(23)Image can know the stream of corresponding coordinate point
Field distribution situation.
Self controller(12)Including deflector(6), blast pump(9)With multichannel real-time synchronization control system(8), lead
Flowing plate(6)For the corrosion resistant alloy plate or ceramic wafer of curved arc shape, each flue is arranged on(1)And dust-removing box(2)It is internal
Each section, passway and bending place, deflector(6)With energy 360。The half opening circular cap of rotation(27)It is fixed on flue
(1)And dust-removing box(2)Inwall, deflector(6)1/3 at have a telescopically adjustable support bar(28), support bar(28)
By multichannel real-time synchronization control system(8)Control its folding and the angle turned to.In flue(1)And dust-removing box(2)
Internal main bending place, can also set blast pump(9), blast pump(9)Can also be according to flue(1)And dust-removing box
(2)Flow Field Distribution situation everywhere, by multichannel real-time synchronization control system(8)Control its unlatching, closure, pressure and rotating speed.
Multichannel real-time synchronization control system(8)With on-Line Monitor Device(7)Central processing unit(11)It is connected, according to central processing unit
(11)Instruction carry out multiple spot multi-way contral.
Embodiment two
A kind of PM2.5 flue gas flow fields self-adjusting system and its method, including flue gas inspection device(5), on-Line Monitor Device
(7)And self controller(12), flue gas inspection device(5)Distribution is arranged at flue(1)And dust-removing box(2)It is each
Test point, flue is fixed on by leg(1)And dust-removing box(2)Inwall, flue gas inspection device(5)Detecting head with
Different height exposes to exhaust gases passes and is sampled, flue gas inspection device(5)With on-Line Monitor Device(7)It is connected, by detection point
Analysis result is transmitted in the central processing unit of on-Line Monitor Device(11), central processing unit(11)According to the distribution shape of flue gas flow field
Condition, pass through self controller(12)Multichannel real-time synchronization control system(8)Control inside flue and dust-removing box
Deflector(6)Keying, turn to.
Flue gas inspection device(5)Including detecting head(13), fixation leg(14)With detection and analysis module(15), in addition to
Integrated sensor(16), layering isolation ward and PM2.5 detection units(20), pass through integrated sensor(16)It can be accurately detected most
Flue-gas temperature, humidity, flow direction, flow velocity, air pressure and the chemical constituent just detected, layering isolation ward pass through PM2.5 cutters(19)
It is divided into first layer isolation ward(17)With the second layering isolation ward(18), in outside flue gas≤20 μm of powder dust particle passes through detection
The top layer filter membrane of head enters first layer isolation ward(17),≤2.5 μm of powder dust particle passes through PM2.5 cutters(19)Into
Two layering isolation wards(18), the second layering isolation ward(18)PM2.5 detection units(20)Can be by PM2.5 every physics and change
Learn sign to detect, integrated sensor(16)With PM2.5 detection units(20)Detection numerical value by testing and analyzing module
(15)Result or drafting pattern picture are calculated, is transmitted further to on-Line Monitor Device(7)Central processing unit(11).Integrated sensor
The speed of industrial smoke, flow direction, relative humidity and atmospheric pressure and the stroke track of itself in casing can be measured.Flue gas inspection
Device(5)Distribution is arranged on each section of flue, passway and bending place, flue gas inspection device(5)Dividing into can single pin
Or three-legged support is fixed on flue(1)And dust-removing box(2)Inwall, also with Guide rollerses in flue(1)With except
Dirt casing(2)Inwall walking.
On-Line Monitor Device(7)Including with flue gas inspection device(5)Connected connection end, central processing unit(11)And from
Control adjusting means(12)Connected command end, it is characterised in that flue gas inspection device(5)Dynamic detection is referred to by connection end
Mark is sequentially transmitted to central processing unit(11), central processing unit(11)Flue is analyzed according to Testing index(1)And dedusting
Casing(2)Internal Flow Field Distribution situation, then control signal is sent by command end, so as to be controlled by multichannel real-time synchronization
System(8)Control flue(1)And dust-removing box(2)Internal deflector(6)With blast pump(9)Keying, turn to.
Self controller(12)Including deflector(6)With multichannel real-time synchronization control system(8), deflector(6)For
The corrosion resistant alloy plate or ceramic wafer of curved arc shape, are arranged on each flue(1)And dust-removing box(2)Internal each section, it is logical
Road junction and bending place, deflector(6)With energy 360。The half opening circular cap of rotation(27)It is fixed on flue(1)And dust cleaning case
Body(2)Inwall, deflector(6)1/3 at have a telescopically adjustable support bar(28), support bar(28)It is real-time by multichannel
Synchronous control system(8)Control its folding and the angle turned to.Multichannel real-time synchronization control system(8)With on-Line Monitor Device
(7)Central processing unit(11)It is connected, according to central processing unit(11)Instruction carry out multiple spot multi-way contral.
Embodiment three
A kind of PM2.5 flue gas flow fields self-adjusting system and its method, including flue gas inspection device(5), on-Line Monitor Device
(7)And self controller(12), flue gas inspection device(5)Distribution is arranged at flue(1)And dust-removing box(2)It is each
Test point, flue is fixed on by leg(1)And dust-removing box(2)Inwall, flue gas inspection device(5)Detecting head with
Different height exposes to exhaust gases passes and is sampled, flue gas inspection device(5)With on-Line Monitor Device(7)It is connected, by detection point
Analysis result is transmitted in the central processing unit of on-Line Monitor Device(11), central processing unit(11)According to the distribution shape of flue gas flow field
Condition, pass through self controller(12)Multichannel real-time synchronization control system(8)Control inside flue and dust-removing box
Deflector(6)Keying, turn to.
A kind of adjusting method of PM2.5 flue gas flow fields self-adjusting system, can carry out it is intelligentized automatically adjust, the sound of regulation
Answer step as follows:
The first step, distribution are arranged at flue(1)And dust-removing box(2)The flue gas inspection device of internal each test point
(5), pass through detecting head(13)Sampling, through integrated sensor(16)Detection, obtain the initially temperature of detection flue gas, humidity, stream
To, flow velocity, air pressure and chemical constituent;
Second step, integrated sensor(16)With PM2.5 detection units(20)Detection numerical value by testing and analyzing module
(15)Result or drafting pattern picture are calculated, is transmitted further to on-Line Monitor Device(7)Central processing unit(11);
3rd step, on-Line Monitor Device(7)Central processing unit(11)According to the distribution situation of flue gas flow field, pass through automatic control
Adjusting means(12)Multichannel real-time synchronization control system(8)Control flue(1)And dust-removing box(2)Internal water conservancy diversion
Plate(6)With blast pump(9)Keying, turn to.
Flue gas inspection device(5)When detecting flue gas, in outside flue gas≤20 μm of powder dust particle passes through detecting head(13)'s
Top layer filter membrane enters flue gas inspection device(5)First layer isolation ward(17), through PM2.5 cutters(19)Filtering ,≤2.5 μm
Powder dust particle enter second layering isolation ward(18), PM2.5 detection units(19)By PM2.5 every physics and chemical characterization
Detect.
Flue gas inspection device(5)PM2.5 detection units(20)For β ray detection boxes(21), pass through PM2.5 cutters
(19)Powder dust particle enter flue gas inspection device(5)Second layering isolation ward(18), powder dust particle enters β ray detection boxes
(21)Side be transmitting terminal, opposite side is receiving terminal, β rays scattered through the detection space in detection box body by particulate matter and
Decay, thus calculate PM2.5 weight.
Flue gas inspection device(5)Dynamic Testing index is sequentially transmitted to central processing unit(11), central processing unit
(11)Flue is analyzed according to Testing index(1)And dust-removing box(2)Internal Flow Field Distribution situation, then sent out by command end
Control signal is sent, so as to pass through multichannel real-time synchronization control system(8)Control flue(1)And dust-removing box(2)It is internal
Deflector(6)With blast pump(9)Keying, turn to.
On-Line Monitor Device(7)Laser emission pole(22)It can send laser, after flue gas particles scatter light, luminous intensity quilt
Scatter light collector(24)Capture, can be converted to particle pulse signal, can be measured by particle pulse signal in flue gas
The shades of dust-laden particle.On-Line Monitor Device(7)Laser emission pole(22)Laser, flue gas particles scatter light can be sent
Afterwards, scattered optical field scape can be by PIV recording instruments(23)Capture, to flue(1)And dust-removing box(2)Internal flue gas situation
Image production is carried out, instant change and the overall condition in whole flow field can be recorded.
On-Line Monitor Device(7)Can be in flue(1)And dust-removing box(2)Interior each position motion, on-line monitoring
Device(7)On GPRS communication modules(26)Positioning measurement on-Line Monitor Device can be passed through(7)The distance of motion and its residing
Coordinate points, pass through particle pulse signal and PIV recording instruments(23)Image can know the Flow Field Distribution shape of corresponding coordinate point
Condition.
Self controller(12)Deflector(6), telescopically adjustable support bar thereon(28)Can be real by multichannel
When synchronous control system(8)Control its folding and the angle turned to.Described self controller(12)Blast pump(9)Can be with
According to flue(1)And dust-removing box(2)Flow Field Distribution situation everywhere, by multichannel real-time synchronization control system(8)Control
Make its unlatching, closure, pressure and rotating speed.Multichannel real-time synchronization control system(8)With on-Line Monitor Device(7)Central processing
Device(11)It is connected, according to central processing unit(11)Instruction carry out multiple spot, multi-way contral.
Claims (8)
- A kind of 1. PM2.5 flue gas flow fields self-adjusting system, it is characterised in that including flue gas inspection device, on-Line Monitor Device and from Adjusting means is controlled, the device distributed each test point for being arranged at flue and dust-removing box of flue gas inspection, is fixed by leg In flue and the inwall of dust-removing box, the detecting head of flue gas inspection device exposes to exhaust gases passes with different height and taken Sample, the flue-gas temperature initially detected, humidity, flow direction, flow velocity, air pressure and chemical constituent are accurately detected by integrated sensor, Enter first layer isolation ward and the second layering isolation ward by PM2.5 cutters again;On-Line Monitor Device includes examining with flue gas Survey the connected connection end of device, central processing unit, the command end being connected with self controller, guide rail crawler belt and GPRS communication moulds Block, flue gas inspection device are connected with on-Line Monitor Device, and dynamic Testing index is sequentially transmitted into center by connection end Processor, central processing unit analyzes the Flow Field Distribution situation inside flue and dust-removing box according to Testing index, then passes through Command end sends control signal;Self controller includes deflector, blast pump and multichannel real-time synchronization control system, water conservancy diversion Plate is arranged on each section inside each flue and dust-removing box, passway and bending place, deflector with can 360 ° of rotations half Opening circular cap is fixed on the inwall of flue and dust-removing box, deflector 1/3 at have a telescopically adjustable support bar, Support bar controls its folding and the angle turned to by multichannel real-time synchronization control system, and central processing unit is according to flue gas flow field Distribution situation, controlled by the multichannel real-time synchronization control system of self controller inside flue and dust-removing box The keying of deflector and blast pump, turn to.
- A kind of 2. PM2.5 flue gas flow fields self-adjusting system according to claim 1, it is characterised in that described flue gas inspection Device includes detecting head, fixed leg, detection and analysis module, integrated sensor, layering isolation ward and PM2.5 detection units, Layering isolation ward is divided into first layer isolation ward and the second layering isolation ward by PM2.5 cutters, in outside flue gas≤20 μm Powder dust particle first layer isolation ward is entered by the top layer filter membrane of detecting head ,≤2.5 μm of powder dust particle is cut by PM2.5 Cutter enters the second layering isolation ward, and the PM2.5 detection units of the second layering isolation ward can be by PM2.5 every physics and chemistry Sign detects, the detection numerical value of integrated sensor and PM2.5 detection units by test and analyze module calculate result or Drafting pattern picture, it is transmitted further to the central processing unit of on-Line Monitor Device.
- A kind of 3. PM2.5 flue gas flow fields self-adjusting system according to claim 2, it is characterised in that described flue gas inspection The PM2.5 detection units of device are β ray detection boxes, enter the second layering isolation ward by the powder dust particle of PM2.5 cutters, The side that powder dust particle enters β ray detection boxes is transmitting terminal, and opposite side is receiving terminal, and β rays pass through the inspection in detection box body Survey space to be scattered and decayed by particulate matter, PM2.5 weight is thus calculated.
- A kind of 4. PM2.5 flue gas flow fields self-adjusting system according to claim 1, it is characterised in that described on-line monitoring Device also includes Laser emission pole, scattering light collector and PIV recording instruments, sends laser by Laser emission pole and shines in flue gas, The luminous intensity of flue gas KPT Scatter is converted to particle pulse signal after being captured by scattering light collector, is surveyed by particle pulse signal The shades of dust-laden particle in flue gas are measured, after scattered optical field scape catches progress image production by PIV recording instruments, record flue gas The flue gas changing condition of pipeline and dust-removing box interior flow field.
- A kind of 5. PM2.5 flue gas flow fields self-adjusting system according to claim 1 or 4, it is characterised in that described guide rail Crawler belt sets the bottom of on-Line Monitor Device, supports whole on-Line Monitor Device in flue and dust-removing box internal motion; The distance and its residing coordinate points that described GPRS communication modules are moved by positioning measurement on-Line Monitor Device, pass through particle The image of pulse signal and PIV recording instruments knows the Flow Field Distribution situation of corresponding coordinate point.
- 6. a kind of PM2.5 flue gas flow fields self-adjusting system according to claim 1, it is characterised in that described deflector is The corrosion resistant alloy plate or ceramic wafer of curved arc shape;Flow field point of the described blast pump according to flue and dust-removing box everywhere Cloth situation, its unlatching, closure, pressure and rotating speed are controlled by multichannel real-time synchronization control system;Described multichannel is same in real time Step control system is connected with the central processing unit of on-Line Monitor Device, and multiple spot multichannel control is carried out according to the instruction of central processing unit System.
- A kind of 7. adjusting method of PM2.5 flue gas flow fields self-adjusting system according to claim 1, it is characterised in that PM2.5 flue gas flow fields self-adjusting system includes flue gas inspection device, on-Line Monitor Device and self controller, can carry out intelligence That changes automatically adjusts, and the response of step of regulation is as follows:(1) the distributed flue gas inspection device for being arranged at each test point inside flue and dust-removing box, passes through detecting head Sampling, is detected through integrated sensor, obtains temperature, humidity, flow direction, flow velocity, air pressure and the chemical constituent of initially detection flue gas, cigarette When gas detection means detects flue gas, in outside flue gas≤20 μm of powder dust particle enters flue gas inspection by the top layer filter membrane of detecting head The first layer isolation ward of device to be surveyed, is filtered through PM2.5 cutters ,≤2.5 μm of powder dust particle enters the second layering isolation ward, PM2.5 detection units detect PM2.5 every physics and chemical characterization;(2) the detection numerical value of integrated sensor and PM2.5 detection units calculates result by testing and analyzing module or is depicted as Image, then dynamic Testing index is continuously transferred to the central processing unit central processing unit of on-Line Monitor Device, centre Device is managed according to the Flow Field Distribution situation inside Testing index analysis flue and dust-removing box, then passes through command end and sends control Signal;(3) central processing unit of on-Line Monitor Device passes through the more logical of self controller according to the distribution situation of flue gas flow field The keying of deflector and blast pump inside road real-time synchronization control system control flue and dust-removing box, turn to, wherein The deflector of self controller, telescopically adjustable support bar thereon can control it by multichannel real-time synchronization control system Folding and the angle turned to;The blast pump of self controller can be according to flue and dust-removing box everywhere Flow Field Distribution Situation, its unlatching, closure, pressure and rotating speed are controlled by multichannel real-time synchronization control system;Multichannel real-time synchronization control system System is connected with the central processing unit of on-Line Monitor Device, and multiple spot, multi-way contral are carried out according to the instruction of central processing unit.
- 8. the adjusting method of a kind of PM2.5 flue gas flow fields self-adjusting system according to claim 7, it is characterised in that described The Laser emission pole of on-Line Monitor Device send laser, luminous intensity is captured by scattering light collector, is converted to particle pulse letter Number, by the shades of dust-laden particle in particle pulse measure flue gas, scattered optical field scape is caught by PIV recording instruments and carried out After image production, the flue gas changing condition of flue and dust-removing box interior flow field is recorded.
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CN109107767A (en) * | 2018-09-19 | 2019-01-01 | 东北师范大学 | Rotary dust collection plate guard block system based on multisensor |
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