CN105134227A - Foam jet and shield tunneling machine foaming system - Google Patents
Foam jet and shield tunneling machine foaming system Download PDFInfo
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- CN105134227A CN105134227A CN201510580234.2A CN201510580234A CN105134227A CN 105134227 A CN105134227 A CN 105134227A CN 201510580234 A CN201510580234 A CN 201510580234A CN 105134227 A CN105134227 A CN 105134227A
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- foam
- pipeline
- driving mechanism
- jet
- rabbling mechanism
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Abstract
The invention discloses a foam jet and a shield tunneling machine foaming system. The foam jet comprises a foam conveying pipe, a foam inlet pipe, a stirring mechanism and a driving mechanism. The stirring mechanism is arranged in an inner cavity of the foam conveying pipe in the axial direction of the foam conveying pipe. The driving mechanism is connected with the rear end of the stirring mechanism in a transmission mode. The foam inlet pipe is communicated with the foam conveying pipe. The axial front end and the axial rear end of the foam conveying pipe are connected with an additional cutter front face plate and an additional cutter rear face plate respectively. The driving mechanism is connected with the cutter rear face plate. By means of the foam jet and the shield tunneling machine foaming system, the problem that due to the fact that outlets of the foam jets are not uniform in foam flow and pressure, the outlets are blocked can be effectively solved, and the construction efficiency of a shield tunneling machine can be easily improved.
Description
Technical field
The present invention relates to shield machine technical field, particularly relate to a kind of foam jet and shield machine foaming system.
Background technology
The compliance of earth pressure balance shield machine to geology is poor, especially in the work progress to clay, silt and sandy silt soil stratum, because the angle of internal friction of this ground layer soil body is larger, glutinous poly-property is stronger, usually cause cutterhead to tie " mud cake " and conveying worm to be unearthed the generation of the phenomenons such as difficulty, bring huge difficulty to shield-tunneling construction, therefore shield machine all uses foaming system to improve the soil body to prevent the generation of above phenomenon in work progress; But because in foaming system, the pressure of each pipeline is uneven, the foam flow often causing each foam jet to export and pressure inequality, cause the blockage problem that foam jet exports, cause have a strong impact on to construction speed.
Summary of the invention
The technical problem to be solved in the present invention is, for the susceptible to plugging above-mentioned defect of foam jet outlet of shield machine foaming system in prior art, provides a kind of and effectively can avoid the blocked foam jet of outlet and shield machine foaming system.
The present invention, for solving the problems of the technologies described above, provides a kind of foam jet, and its technical scheme adopted is as follows:
A kind of foam jet, comprises foam pipeline, foam inlet pipe, rabbling mechanism and driving mechanism;
Rabbling mechanism is placed in the internal cavities of foam pipeline along the axis of foam pipeline, and driving mechanism is connected with the rear-end transmission of rabbling mechanism, and foam inlet pipe is communicated with foam pipeline;
The axial forward end of foam pipeline is connected with cutter head rear panel with the cutterhead front panel separately established respectively with axial rearward end, and driving mechanism is also connected with cutter head rear panel.
In foam jet of the present invention, above-mentioned foam inlet pipe and foam pipeline are all mainly used in carrying foam in work progress, rear end and the driving mechanism of above-mentioned rabbling mechanism are in transmission connection, and this rabbling mechanism is placed in the internal cavities of this foam pipeline along the axis of foam pipeline, when foam pipeline foam outlet blocking or foam volume reduce to a certain degree time, rabbling mechanism can rotate under the driving effect of driving mechanism, the dregs of the foam outlet blocking of such foam pipeline can be discharged along with the motion of rabbling mechanism, it can thus be appreciated that, compared with prior art, foam jet provided by the invention effectively can prevent the foam flow because each foam jet exports and pressure uneven and cause the problem of outlet obstruction, thus contribute to improving efficiency of construction.
The axial forward end of above-mentioned foam pipeline is connected with cutter head rear panel with cutterhead front panel respectively with axial rearward end, and such design facilitates the installation of foam pipeline, also contributes to the installation strength of reinforced foam carrier pipe; In addition, above-mentioned driving mechanism is also connected with cutter head rear panel, and such design also facilitates the installation of driving mechanism, is more conducive to the installation strength strengthening this driving mechanism.
Preferably, above-mentioned driving mechanism is motor, and this motor is connected with the control mainboard separately established.This motor realizes automatic start-stop under the control controlling mainboard.
Further, in the internal cavities of above-mentioned foam pipeline, be provided with flow transmitter, and flow transmitter is connected with the communication of above-mentioned control mainboard.When the data on flows of the foam pipeline inside that flow transmitter detects reaches default lower limit, above-mentioned motor just can start under the control controlling mainboard, when the data on flows of the foam pipeline inside that this flow transmitter detects is higher than the lower limit preset, motor just automatically can shut down under the control controlling mainboard, and being namely provided with of flow transmitter helps described foam jet and realize automatically working.
Preferably, above-mentioned driving mechanism is hydraulic motor, and the inlet of this hydraulic motor and liquid outlet are respectively equipped with feed tube and drain pipe, and this feed tube and drain pipe are communicated with foam pipeline with above-mentioned foam inlet pipe respectively.When foam pipeline foam outlet blocking or foam volume reduce to a certain degree time, hydraulic motor can operate automatically, thus drive rabbling mechanism to rotate, the dregs of the foam outlet blocking of such foam pipeline can be discharged along with the motion of rabbling mechanism, meanwhile, foam solution cognition enters into foam pipeline by foam inlet pipe, feed tube, hydraulic motor and drain pipe successively, thus plays the effect adding foam; When the foam outlet of foam pipeline normally works, hydraulic motor can shut down automatically, and rabbling mechanism also can stop the rotation, and now, foam solution cognition directly enters into foam pipeline from foam inlet pipe.Therefore, the start and stop of hydraulic motor do not need manual operation, also do not need by programme-control, and rely on the foam outlet of foam pipeline whether to block the start and stop of automatic hydraulic control motor completely, it is extremely convenient to use.
Preferably, above-mentioned rabbling mechanism is stirring rod.
Preferably, above-mentioned rabbling mechanism surface is provided with spiral groove.When rabbling mechanism rotates, spiral groove can impel the dregs of the foam outlet being blocked in foam pipeline to discharge, and being namely provided with of this spiral groove helps discharge dregs easily and quickly, enhances casting function to a certain extent.
Present invention also offers a kind of shield machine foaming system, this shield machine foaming system comprises the foam jet of multiple said structure.
In addition, in technical scheme of the present invention, to be allly not specifically noted, all by adopting the routine techniques in this area to realize.
Therefore, foam jet provided by the invention and shield machine foaming system effectively can prevent the foam flow because each foam jet exports and pressure uneven and cause the problem of outlet obstruction, contribute to the efficiency of construction improving shield machine.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the structural representation of foam jet in the embodiment of the present invention one;
Fig. 2 is the structural representation of foam jet in the embodiment of the present invention two;
Now by as follows for the label declaration in accompanying drawing: 1 is foam pipeline, 2 is foam outlet cover, and 3 is cutterhead front panel, and 4 is cutter head rear panel, 5 is motor, and 6 is rabbling mechanism, and 6.1 is spiral groove, and 7 is foam inlet pipe, 8 is hydraulic motor, and 9 is feed tube, and 10 is drain pipe, and 11 is shaft coupling.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Embodiment one:
A kind of foam jet, comprises foam pipeline 1, foam inlet pipe 7, rabbling mechanism 6 and driving mechanism; Wherein, this driving mechanism is motor 5, and this motor 5 is connected with the control mainboard separately established; Be provided with flow transmitter in internal cavities in foam pipeline 1, this flow transmitter is connected with the communication of control mainboard.
As shown in Figure 1, above-mentioned rabbling mechanism 6 surface is provided with spiral groove 6.1, this rabbling mechanism 6 is placed in the internal cavities of this foam pipeline 1 along the axis of foam pipeline 1, and above-mentioned motor 5 is connected with the rear-end transmission of rabbling mechanism 6 by shaft coupling 11, and above-mentioned foam inlet pipe 7 is communicated with foam pipeline 1; The axial forward end of above-mentioned foam pipeline 1 is connected with cutter head rear panel 4 with the cutterhead front panel 3 separately established respectively with axial rearward end, and the axial forward end of this foam pipeline 1 is concordant with cutterhead front panel 3 surface or surperficial a little less than this cutterhead front panel 3, and motor 5 is also connected with this cutter head rear panel 4.
Above-mentioned rabbling mechanism 6 is stirring rod.
In the present embodiment; foam pipeline 1 is arranged in the foamed pipe protection pipeline in cutter head of shield machine; this foamed pipe protection pipeline mainly plays the effect avoiding direct friction occurs between foam pipeline 1 and cutter head of shield machine, thus plays a protective role to this foam pipeline 1.
Again as shown in Figure 1, foam outlet cover 2 is also provided with outside above-mentioned cutterhead front panel 3, and this foam outlet cover 2 is positioned at the axial anterior position of above-mentioned foam pipeline 1, this foam outlet cover 2 can play and prevent dregs in shield machine progradation to be vertically pressed into the effect of foam pipeline 1, thus the foam outlet of foam pipeline 1 can be avoided further blocked.
In addition, the axial forward end of above-mentioned foam pipeline 1 is concordant with cutterhead front panel 3 surface or surperficial a little less than this cutterhead front panel 3, such design not only facilitates the installation of foam outlet cover 2, but also contribute to increasing the accommodation cavity between this foam outlet cover 2 and cutterhead front panel 3, make this accommodation cavity can hold more dregs, contribute to the efficiency of construction improving shield machine.
Embodiment two:
The present embodiment is substantially identical with embodiment one, and the difference of the two is:
Above-mentioned driving mechanism is hydraulic motor 8, and the inlet of this hydraulic motor 8 and liquid outlet are respectively equipped with feed tube 9 and drain pipe 10, and this feed tube 9 and drain pipe 10 are communicated with foam pipeline 1 with above-mentioned foam inlet pipe 7 respectively.
Embodiment three:
Present embodiments provide a kind of shield machine foaming system, this shield machine foaming system comprises multiple foam jet, and the structure of this foam jet is identical with the structure of the foam jet provided in above-described embodiment one or embodiment two.
Should be understood that, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (7)
1. a foam jet, is characterized in that, comprises foam pipeline (1), foam inlet pipe (7), rabbling mechanism (6) and driving mechanism;
Described rabbling mechanism (6) is placed in the internal cavities of described foam pipeline (1) along the axis of described foam pipeline (1), and described driving mechanism is connected with the rear-end transmission of rabbling mechanism (6), and described foam inlet pipe (7) is communicated with foam pipeline (1);
The axial forward end of described foam pipeline (1) is connected with cutter head rear panel (4) with the cutterhead front panel (3) separately established respectively with axial rearward end, and described driving mechanism is also connected with described cutter head rear panel (4).
2. foam jet according to claim 1, is characterized in that, described driving mechanism is motor (5), and described motor (5) is connected with the control mainboard separately established.
3. foam jet according to claim 2, is characterized in that, is provided with flow transmitter in the internal cavities of described foam pipeline (1), and described flow transmitter is connected with the communication of described control mainboard.
4. foam jet according to claim 1, it is characterized in that, described driving mechanism is hydraulic motor (8), and the inlet of described hydraulic motor (8) and liquid outlet are respectively equipped with feed tube (9) and drain pipe (10), and described feed tube (9) and drain pipe (10) are communicated with foam pipeline (1) with described foam inlet pipe (7) respectively.
5. foam jet according to claim 1, is characterized in that, described rabbling mechanism (6) is stirring rod.
6. foam jet according to claim 1, is characterized in that, described rabbling mechanism (6) surface is provided with spiral groove (6.1).
7. a shield machine foaming system, is characterized in that, comprises the foam jet described in any one in multiple the claims 1 ~ 6.
Priority Applications (1)
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CN201510580234.2A CN105134227A (en) | 2015-09-14 | 2015-09-14 | Foam jet and shield tunneling machine foaming system |
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CN201510580234.2A CN105134227A (en) | 2015-09-14 | 2015-09-14 | Foam jet and shield tunneling machine foaming system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107191194A (en) * | 2017-07-12 | 2017-09-22 | 中船重工(青岛)轨道交通装备有限公司 | Shield machine Tu Cang mud cake detection and remove device |
Citations (6)
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JPH05202693A (en) * | 1992-01-23 | 1993-08-10 | Ohbayashi Corp | Mechanical shield excavation method using foaming agent |
JPH0826747B2 (en) * | 1989-10-03 | 1996-03-21 | 株式会社フジタ | Injection device for powdered and granular backfill injection material with foam beads as the main material |
CN201568058U (en) * | 2009-12-25 | 2010-09-01 | 中铁十一局集团有限公司 | Improved foam pipeline system of shield machine |
CN101915715A (en) * | 2010-07-09 | 2010-12-15 | 北京工业大学 | Stirring device for soil body improvement test in construction of soil pressure balance shield |
CN102364050A (en) * | 2011-10-31 | 2012-02-29 | 江苏凯宫隧道机械有限公司 | Foam launching device |
CN205078278U (en) * | 2015-09-14 | 2016-03-09 | 徐工集团凯宫重工南京有限公司 | Foam nozzle and shield construct quick -witted foaming system |
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2015
- 2015-09-14 CN CN201510580234.2A patent/CN105134227A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0826747B2 (en) * | 1989-10-03 | 1996-03-21 | 株式会社フジタ | Injection device for powdered and granular backfill injection material with foam beads as the main material |
JPH05202693A (en) * | 1992-01-23 | 1993-08-10 | Ohbayashi Corp | Mechanical shield excavation method using foaming agent |
CN201568058U (en) * | 2009-12-25 | 2010-09-01 | 中铁十一局集团有限公司 | Improved foam pipeline system of shield machine |
CN101915715A (en) * | 2010-07-09 | 2010-12-15 | 北京工业大学 | Stirring device for soil body improvement test in construction of soil pressure balance shield |
CN102364050A (en) * | 2011-10-31 | 2012-02-29 | 江苏凯宫隧道机械有限公司 | Foam launching device |
CN205078278U (en) * | 2015-09-14 | 2016-03-09 | 徐工集团凯宫重工南京有限公司 | Foam nozzle and shield construct quick -witted foaming system |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107191194A (en) * | 2017-07-12 | 2017-09-22 | 中船重工(青岛)轨道交通装备有限公司 | Shield machine Tu Cang mud cake detection and remove device |
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