CN105133233B - Process for aftertreatment of whole roll of glass fiber grey cloth - Google Patents
Process for aftertreatment of whole roll of glass fiber grey cloth Download PDFInfo
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- CN105133233B CN105133233B CN201510616797.2A CN201510616797A CN105133233B CN 105133233 B CN105133233 B CN 105133233B CN 201510616797 A CN201510616797 A CN 201510616797A CN 105133233 B CN105133233 B CN 105133233B
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Abstract
The invention relates to a process for aftertreatment of a whole roll of glass fiber grey cloth. The process comprises the following steps: (1) preparation prior to operation; (2) preparation of acid leaching solution; (3) acid leaching of glass fiber grey cloth; (4) heat cleaning; (5) drying and sintering treatment; and (6) product inspection. The process has the advantages that a ceramic tube resistant to acid and high temperature is adopted, so that the glass fiber grey cloth does not need to be unfolded, and the whole roll of grey cloth can directly undergo aftertreatment. Therefore, the treatment time is shortened, and the whole roll of glass fiber grey cloth is also easy to operate. According to the process, the acid leaching, drying and sintering treatment conditions are improved, the treated product is flat in appearance and uniform in color, and the surface is smooth and flexible.
Description
Technical field
The invention belongs to extraordinary field of new, more particularly to a kind of aftertreatment technology of glass fibre fabric entire volume.
Background technology
Glass fabric has the advantages that high temperature resistant, resistance to ablation, thermal insulation, fire prevention, at relatively high temperatures with stable heat
Performance and dielectric properties.It is widely used in the fields such as heat-insulated and military project, the aviation of instrument and electronic device.So it is necessary to right
Glass fibre fabric carries out subsequent treatment.
At present, the aftertreatment technology of glass fibre fabric:The glass fibre fabric of entire volume is launched, pickling casing is put into
It is interior, then add certain density acid, plus hot acid to desired temperature in casing, keeping temperature is until acid leach is completed;Then
Glass fibre fabric is placed on warm wash equipment until cleaning is completed;Glass fabric after washing, by drying sintering
All-in-one oven is dried, sintering processes.This technique is primarily present problems with:(1)Entire volume cloth is launched in operation, is located afterwards
Reason terminates again to wind cloth, so operating process is cumbersome, spends the time longer;(2)Pickling and drying, the bar of sintering processes
Part is not perfect enough, causes the outward appearance of product not smooth enough, and color even has been short of and surface irregularity.
The content of the invention
The technical problem to be solved in the present invention is to provide one kind can shorten process time, simple process and can produce excellent
Deng the aftertreatment technology of the glass fibre fabric entire volume of product.
To solve above-mentioned technical problem, the technical scheme is that:A kind of post processing work of glass fibre fabric entire volume
Skill, its innovative point is to comprise the following steps that:
(1)Prepare before operation:Unreeling shaft is penetrated in the paper tube of fabric, is placed in the fulcrum bearing on rear side of the machine of falling cloth fixed
It is good;The earthenware of acid-resistant and anti-high-temperature is put on winding off spindle, by fabric through on the Scroll before machine, the left and right of fabric is adjusted
Size, with wrench flange plate fixed screw is tightened, and is finally pasted onto in the glass fibre fabric leftover of bolt of cloth with glass fibre single-coated foam
On earthenware;The long table of the machine of falling cloth meter is reset, the working condition of length-counted device is checked and mix up, slow cloth of driving;
(2)The preparation of acid leached solution:With high purity hydrochloric acid and pure water mixed preparing, it is configured to concentration for 1.45~
1.75mol/L acid leached solution;
(3)Glass fibre fabric acid leach:Entire volume glass fibre fabric is put in acid leached solution tank-washer body, acid is opened
Leaching solution pump, acid leached solution is pumped in acid leached solution tank-washer, treats that acid leached solution is flowed into back from spout hole in casing
When in acid tube, start glass fibre fabric acid leach;
(4)Warm wash:Using by the hot clean water of vapor-water heat exchanger, immersion treatment glass is carried out on warm wash equipment
Fiber cloth, repeated washing 2~4 times, to the pH=6-7 of rinse water;
(5)Drying, sintering processes:Glass fabric after washing, entire volume carries out first by drying sintering integrated furnace
It is secondary to rise gentle second intensification, remove moisture content and simultaneously sinter sizing;
(6)The examination and test of products:The outward appearance and physicochemical property of product are tested, is met the requirements, carried out finished product packing, enter
Storehouse;It is undesirable, then carry out substandard product disposal.
Further, the step(2)High purity hydrochloric acid percent concentration be >=31%.
Further, the step(3)Acid leach in acid leached solution temperature be 92~98 DEG C, the time of acid leach is
105~115min.
Further, the step(4)Warm wash temperature be 65~75 DEG C.
Further, the step(5)First time be warming up to 120~150 DEG C, the heating-up time is 90min, temperature retention time
For 30min;610 DEG C are warming up to for the second time, the heating-up time is 480min, temperature retention time is 150min.
It is an advantage of the current invention that:
(1)Relative to traditional technique, this technique adopts the earthenware of acid-resistant and anti-high-temperature, thus need not be by glass fibre
Fabric launches, and entire volume fabric can directly be carried out post processing, thus, process time is shortened, it is also easy to operation;
(2)Relative to traditional technique, this technique strictly controls acid leach condition, can well remove the oxidation on surface
Thing thin film;
(3)Relative to traditional technique, this technique is improved to drying, sintering processes, is once heated up by original
Switch to carry out substep intensification twice so that process more perfect, the product appearance Jing after processing is smooth, color even, surface light
It is sliding soft.
Description of the drawings
With reference to the accompanying drawings and detailed description the present invention is further detailed explanation.
Fig. 1 is a kind of flow chart of the aftertreatment technology of glass fibre fabric entire volume of the invention.
Specific embodiment
The following examples can make professional and technical personnel that the present invention is more fully understood, but not therefore by this
It is bright to be limited among described scope of embodiments.
Embodiment 1
The aftertreatment technology of the glass fibre fabric entire volume of the present embodiment, comprises the following steps that:
(1)Prepare before operation:Unreeling shaft is penetrated in the paper tube of fabric, the ceramics of acid-resistant and anti-high-temperature are put on winding off spindle
Pipe, by fabric through on the Scroll before machine, adjusts the side-to-side dimensions of fabric, tightens flange plate fixed screw with wrench, most
Afterwards the high silica fabric leftover of bolt of cloth is pasted onto on earthenware with glass fibre single-coated foam;The long table of the machine of falling cloth meter is reset, is checked simultaneously
The working condition of length-counted device is mixed up, slow cloth of driving;
(2)The preparation of acid leached solution:It is with high purity hydrochloric acid and pure water mixed preparing and high
The consumption of pure hydrochloric acid is 640kg, and the consumption of pure water is 2950kg, and it is 1.55mol/L to match somebody with somebody acid leached solution concentration,
Concentration is diluted with water to for 1.45mol/L;
(3)Glass fibre fabric acid leach:Acid leached solution temperature in acid treatment case is adjusted to into 92 DEG C, then by entire volume glass
Fiber fabric is put in acid leached solution tank-washer body, opens sour pump, and acid leached solution is pumped in acid cleaning tank, treats acid drip in casing
Filter solution from spout hole flows into back in acid tube when, beginning glass fibre fabric acid leach, leaching 105min;
(4)Warm wash:Dripped using immersion treatment acid by the hot clean water of vapor-water heat exchanger, is carried out on warm wash equipment
Glass fabric after filter, cleaning is attached to the salts substances on glass fabric surface in acidleach process, and glass fabric heat is clear
The temperature of wash water should be controlled at 65 DEG C, open the circulation pump during washing, and pump frequency is controlled in 40Hz, after circulation 15min, effluent sewerage
Change to hot clean water, repeated washing 2 times, to the pH=6 of rinse water;
(5)Drying, sintering processes:First drying sintering integrated furnace is warming up to into 120 DEG C, intensification 90min, glass after washing
Glass fiber cloth sends into drying sintering integrated furnace, is incubated 30min, removes the moisture content in glass fabric;Then second liter is carried out
Temperature, rises to 610 DEG C, intensification 480min, and maintains in-furnace temperature constant, is incubated 150min, and glass fabric sintering is shaped;
(6) examination and test of products:The glass fabric of sintering sizing is taken out, the outward appearance and physicochemical property of product is tested,
Meet the requirements, carry out finished product packing, warehouse-in;It is undesirable, then carry out substandard product disposal.
Following table is the contrast of the aftertreatment technology with traditional handicraft of the present embodiment glass fibre fabric entire volume:
Conclusion:The handling process of the present embodiment, can shorten process time, simple process and can produce excellent product.
Embodiment 2
The aftertreatment technology of the glass fibre fabric entire volume of the present embodiment, comprises the following steps that:
(1)Prepare before operation:Unreeling shaft is penetrated in the paper tube of fabric, the ceramics of acid-resistant and anti-high-temperature are put on winding off spindle
Pipe, by fabric through on the Scroll before machine, adjusts the side-to-side dimensions of fabric, tightens flange plate fixed screw with wrench, most
Afterwards the high silica fabric leftover of bolt of cloth is pasted onto on earthenware with glass fibre single-coated foam;The long table of the machine of falling cloth meter is reset, is checked simultaneously
The working condition of length-counted device is mixed up, slow cloth of driving;
(2)The preparation of acid leached solution:It is with high purity hydrochloric acid and pure water mixed preparing and high
The consumption of pure hydrochloric acid is 660kg, and the consumption of pure water is 2850kg, and it is 1.65mol/L to match somebody with somebody acid leached solution concentration,
It is 1.75mol/L that acid adding is finely tuned to concentration;
(3)Glass fibre fabric acid leach:Acid leached solution temperature in acid treatment case is adjusted to into 98 DEG C, then by entire volume glass
Fiber fabric is put in acid leached solution tank-washer body, opens sour pump, and acid leached solution is pumped in acid cleaning tank, treats acid drip in casing
Filter solution from spout hole flows into back in acid tube when, beginning glass fibre fabric acid leach, leaching 115min;
(4)Warm wash:Dripped using immersion treatment acid by the hot clean water of vapor-water heat exchanger, is carried out on warm wash equipment
Glass fabric after filter, cleaning is attached to the salts substances on glass fabric surface in acidleach process, and glass fabric heat is clear
The temperature of wash water should be controlled at 75 DEG C, open the circulation pump during washing, and pump frequency is controlled in 40Hz, after circulation 15min, effluent sewerage
Change to hot clean water, repeated washing 4 times, to the pH=7 of rinse water;
(5)Drying, sintering processes:First drying sintering integrated furnace is warming up to into 150 DEG C, intensification 90min, glass after washing
Glass fiber cloth sends into drying sintering integrated furnace, is incubated 30min, removes the moisture content in glass fabric;Then second liter is carried out
Temperature, rises to 610 DEG C, intensification 480min, and maintains in-furnace temperature constant, is incubated 150min, and glass fabric sintering is shaped;
(6) examination and test of products:The glass fabric of sintering sizing is taken out, the outward appearance and physicochemical property of product is tested,
Meet the requirements, carry out finished product packing, warehouse-in;It is undesirable, then carry out substandard product disposal.
Following table is the contrast of the aftertreatment technology with traditional handicraft of the present embodiment glass fibre fabric entire volume:
Conclusion:The handling process of the present embodiment, can shorten process time, simple process and can produce excellent product.
Embodiment 3
The aftertreatment technology of the glass fibre fabric entire volume of the present embodiment, comprises the following steps that:
(1)Prepare before operation:Unreeling shaft is penetrated in the paper tube of fabric, the ceramics of acid-resistant and anti-high-temperature are put on winding off spindle
Pipe, by fabric through on the Scroll before machine, adjusts the side-to-side dimensions of fabric, tightens flange plate fixed screw with wrench, most
Afterwards the high silica fabric leftover of bolt of cloth is pasted onto on earthenware with glass fibre single-coated foam;The long table of the machine of falling cloth meter is reset, is checked simultaneously
The working condition of length-counted device is mixed up, slow cloth of driving;
(2)The preparation of acid leached solution:It is with high purity hydrochloric acid and pure water mixed preparing and high
The consumption of pure hydrochloric acid is 650kg, and the consumption of pure water is 2900kg, matches somebody with somebody acid leached solution concentration for 1.6mol/L;
(3)Glass fibre fabric acid leach:Acid leached solution temperature in acid treatment case is adjusted to into 95 DEG C, then by entire volume glass
Fiber fabric is put in acid leached solution tank-washer body, opens sour pump, and acid leached solution is pumped in acid cleaning tank, treats acid drip in casing
Filter solution from spout hole flows into back in acid tube when, beginning glass fibre fabric acid leach, leaching 110min;
(4)Warm wash:Dripped using immersion treatment acid by the hot clean water of vapor-water heat exchanger, is carried out on warm wash equipment
Glass fabric after filter, cleaning is attached to the salts substances on glass fabric surface in acidleach process, and glass fabric heat is clear
The temperature of wash water should be controlled at 70 DEG C, open the circulation pump during washing, and pump frequency is controlled in 40Hz, after circulation 15min, effluent sewerage
Change to hot clean water, repeated washing 3 times, to the pH=6.5 of rinse water;
(5)Drying, sintering processes:First drying sintering integrated furnace is warming up to into 135 DEG C, intensification 90min, glass after washing
Glass fiber cloth sends into drying sintering integrated furnace, is incubated 30min, removes the moisture content in glass fabric;Then second liter is carried out
Temperature, rises to 610 DEG C, intensification 480min, and maintains in-furnace temperature constant, is incubated 150min, and glass fabric sintering is shaped;
(6) examination and test of products:The glass fabric of sintering sizing is taken out, the outward appearance and physicochemical property of product is tested,
Meet the requirements, carry out finished product packing, warehouse-in;It is undesirable, then carry out substandard product disposal.
Following table is the contrast of the aftertreatment technology with traditional handicraft of the present embodiment glass fibre fabric entire volume:
Conclusion:The handling process of the present embodiment, can shorten process time, simple process and can produce excellent product.
The ultimate principle and principal character and advantages of the present invention of the present invention has been shown and described above.The skill of the industry
Simply explanation of the art personnel it should be appreciated that the present invention is not restricted to the described embodiments, described in above-described embodiment and description
The principle of the present invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these
Changes and improvements are both fallen within scope of the claimed invention.The claimed scope of the invention by appending claims and
Its equivalent thereof.
Claims (4)
1. a kind of aftertreatment technology of glass fibre fabric entire volume, it is characterised in that comprise the following steps that:
(1)Prepare before operation:Unreeling shaft is penetrated in the paper tube of fabric, is placed in the fulcrum bearing on rear side of the machine of falling cloth and is fixed;
The earthenware of acid-resistant and anti-high-temperature is put on winding off spindle, by fabric through on the Scroll before machine, the left and right chi of fabric is adjusted
It is very little, flange plate fixed screw is tightened with wrench, finally the glass fibre fabric leftover of bolt of cloth is pasted onto into pottery with glass fibre single-coated foam
On porcelain tube;The long table of the machine of falling cloth meter is reset, the working condition of length-counted device is checked and mix up, slow cloth of driving;
(2) preparation of acid leached solution:With high purity hydrochloric acid and pure water mixed preparing, concentration is configured to for 1.45 ~ 1.75mol/L's
Acid leached solution;
(3) glass fibre fabric acid leach:Entire volume glass fibre fabric is put in acid leached solution tank-washer body, acid leach is opened
Solution pump, acid leached solution is pumped in acid leached solution tank-washer, treats that acid leached solution flows into back acid tube from spout hole in casing
When interior, start glass fibre fabric acid leach;
(4) warm wash:Using by the hot clean water of vapor-water heat exchanger, immersion treatment glass fibre is carried out on warm wash equipment
Cloth, repeated washing 2 ~ 4 times, to pH=6 ~ 7 of rinse water;
(5) drying, sintering processes:Glass fabric after washing, entire volume carries out first time liter by drying sintering integrated furnace
Heat up for gentle second, remove moisture content and sinter sizing;
(6) examination and test of products:The outward appearance and physicochemical property of product are tested, is met the requirements, carry out finished product packing, warehouse-in;
It is undesirable, then carry out substandard product disposal;
The first time of above-mentioned steps (5) is warming up to 120~150 DEG C, and the heating-up time is 90min, and temperature retention time is 30min;Second
Secondary to be warming up to 610 DEG C, the heating-up time is 480min, and temperature retention time is 150min.
2. the aftertreatment technology of glass fibre fabric entire volume according to claim 1, it is characterised in that:The step (2)
High purity hydrochloric acid percent concentration be >=31%.
3. the aftertreatment technology of glass fibre fabric entire volume according to claim 1, it is characterised in that:The step (3)
Acid leach in acid leached solution temperature be 92~98 DEG C, time of acid leach is 105~115min.
4. the aftertreatment technology of glass fibre fabric entire volume according to claim 1, it is characterised in that:The step (4)
Warm wash temperature be 65~75 DEG C.
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Application publication date: 20151209 Assignee: Shandong Jiuding New Material Co., Ltd. Assignor: Jiangsu Jiuding New Material Co., Ltd. Contract record no.: 2019320000172 Denomination of invention: Process for aftertreatment of whole roll of glass fiber grey cloth Granted publication date: 20170426 License type: Common License Record date: 20190610 |