CN105132144A - Method for water-phase extraction of peanut oil by utilization of surfactant - Google Patents
Method for water-phase extraction of peanut oil by utilization of surfactant Download PDFInfo
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- CN105132144A CN105132144A CN201510562395.9A CN201510562395A CN105132144A CN 105132144 A CN105132144 A CN 105132144A CN 201510562395 A CN201510562395 A CN 201510562395A CN 105132144 A CN105132144 A CN 105132144A
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Abstract
The invention discloses a method for water-phase extraction of peanut oil by utilization of a surfactant. The method comprises steps: peanut skins of peanut kernels are removed, then the peanut kernels are crushed into a unifom slurry, and a peanut slurry is obtained; the peanut slurry is mixed with a surfactant aqueous solution, the mixture is dispersed uniformly, and stirring and extraction are carried out; centrifugation is carried out, an emulsion layer and a clear oil layer are separated, freezing is carried out, after unfreezing is carried out, centrifugation is carried out again, and the upper layer clear oil is taken. When the method is compared with the prior art, the clear oil yield of peanut oil water phase extraction can be raised greatly by utilization of the surfactant sodium dodecyl sulfate. The concentration of sodium dodecyl sulfate used in the method is low, the mass concentration is 0.01%-0.5%, and addition of other inorganic salts is not needed. Sodium dodecyl sulfate is easily available, safe and cheap, and is suitable for food industry application. In addition, organic solvents are not used during the technology process, the product is safe, and the technology is environmentally friendly. Raw materials are not subjected to high temperature baking, extraction conditions are mild, the technology is simple, and the obtained grease does not need refining.
Description
Technical field
The invention belongs to vegetable oil extraction field, be specifically related to a kind of method utilizing tensio-active agent aqueous phase to extract peanut oil.
Background technology
Along with the raising of people's living standard, the consumption of food oils remains high, and the main source of food oils is Vegetable oil lipoprotein.Extracting method many employings organic solvent extraction of existing Vegetable oil lipoprotein.Conventional grease extraction agent is industrial hexane and 6# solvent oil (mixture of short hydrocarbon).
But, prove that the volatilization of organic solvent in grease extraction production is one of important sources of topsoil.The enhancing day by day of environmental protection pressure, makes innovation grease extractive technique become inevitable.Dissolvent residual is had in addition in processed oil, unhelpful to HUMAN HEALTH.
Grease aqueous phase abstraction technique is the technique of a kind of green, environmental protection, safety, is expected to alternative grease organic solvent extract technology in the future, also day by day deep to its research.
Grease aqueous phase extraction process is still faced with three large technical bottlenecks at present: one is that grease extraction efficiency is low, and two is that emulsification is serious, and edible vegetable oil yield is low, and three is waste water handling problems.The main problem wherein affecting grease aqueous phase extraction process industrial applications is the problem that grease extraction efficiency is low, makes the economy of technique not high.For this reason, actively improve grease aqueous phase extracting process, improve grease extraction efficiency, become the important prerequisite that grease aqueous phase extraction process realizes industrial applications.
The key issue of grease aqueous phase extraction is that can grease in aqueous environment in oil plant effectively be separated with between oil plant matrix, being particularly separated of grease and protein.Protein had both hindered grease stripping from matrix, easily caused again the emulsification of stripping grease.Although improve extraction efficiency by certain methods, reduce emulsification degree, as enzyme process improves extraction efficiency, salt effect reduction emulsification, but still there is the problems such as cost is high, poor stability, salt pair equipment corrosion are large.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of method utilizing tensio-active agent aqueous phase to extract peanut oil, take peanut seed as raw material, utilize Surfactant SDS, reduce the surface tension of extraction agent water, thus increase itself and the avidity being extracted material (fat content is high, and hydrophobicity is strong), be beneficial to the stripping of grease, improve oil extraction efficiency.
A kind of method utilizing tensio-active agent aqueous phase to extract peanut oil provided by the invention, comprises the following steps:
(1) Semen arachidis hypogaeae removes Testa arachidis hypogaeae, is ground into uniform pulpous state, obtains peanut paste;
(2) peanut paste is mixed with water phase surfactant mixture, after dispersed, stir and extract;
(3), after extraction terminates, centrifugal, isolate emulsion layer and boiled oil layer, freezing, after thawing, recentrifuge, gets upper strata edible vegetable oil.
Semen arachidis hypogaeae described in step (1) removes the concrete grammar of Testa arachidis hypogaeae: by the Semen arachidis hypogaeae warm air drying 0.5 ~ 1.5h at 80 DEG C cleaned out, slough scarlet.
The present invention more than 30min at 80 DEG C can slough scarlet preferably.Although increase than traditional technology temperature, time shorten.Higher than 80 DEG C, waste energy, Semen arachidis hypogaeae protein denaturation degrees is deepened.Lower than 80 DEG C, not easily remove scarlet.
In step (2), the solid-to-liquid ratio of peanut paste and water phase surfactant mixture is: 1:2 ~ 10g/mL; The mass concentration of described water phase surfactant mixture is 0.01% ~ 0.5%, and described water phase surfactant mixture is lauryl sodium sulfate aqueous solution.
Water phase surfactant mixture described in step (2) is the potassium oleate aqueous solution, and the mass concentration of the potassium oleate aqueous solution is 0.5% ~ 2%.
The present invention controls solid-to-liquid ratio 1:2 ~ 10, and solid-to-liquid ratio is too low, extraction system thickness, is unfavorable for extracting; Solid-to-liquid ratio is too high, and wastewater treatment pressure is large, and sodium lauryl sulphate consumption is many, uneconomical, and edible vegetable oil yield declines to some extent, and oil dispersion is in excessive water.
Stirring the processing condition extracted in step (2) is: at 25 ~ 65 DEG C, stir extraction 10 ~ 60min.Sodium lauryl sulphate belongs to aniorfic surfactant, and itself is insensitive to temperature.But extracting is a mass transfer process, and mass transfer velocity is relevant with temperature, during temperature height, molecular motion is accelerated, and is beneficial to mass transfer, and the namely stripping of oil is accelerated.Extraction time is short, extracts not exclusively, and time long then emulsification heighten degree, sodium lauryl sulphate and protein have emulsifying capacity.
In step (3), freezing conditions is freezing more than 8h at being-18 DEG C; Thawing condition is the 30min that thaws at 50 DEG C.Freeze-thaw is a freeze-thaw cycle, freezingly makes emulsion interface film rupture, and when thawing, the molecule of similar quality reassembles (little oil droplet coalescence becomes larger oil droplet, finally forms edible vegetable oil), is a breakdown of emulsion process.In course of defrosting, because content of water in system is very high, if temperature is too high, then protein denaturation speed is accelerated, and 50 DEG C is an acceptable threshold value; Temperature is low, and thawing rate is slow.
Compared with prior art, in the present invention, utilize Surfactant SDS can significantly improve the edible vegetable oil yield of peanut oil aqueous phase extraction; In the present invention, sodium lauryl sulphate concentration used is very low, and mass concentration is 0.01% ~ 0.5%, and sodium lauryl sulphate is easy to get, safe, inexpensive, be applicable to food industry applications; Do not need to add other inorganic salt again, and, full technological process not with an organic solvent, product safety, technique environmental protection; Raw material is without high bake, and extraction conditions is gentle, and technique is simple, grease obtained without the need to refining.
Embodiment
Embodiment 1
Utilize tensio-active agent aqueous phase to extract a method for peanut oil, comprise the following steps:
(1) by Semen arachidis hypogaeae warm air drying 40min at 80 DEG C, scarlet is sloughed.
(2) the Semen arachidis hypogaeae Cyclone mill of de-scarlet is ground into homogenate shape, adds the lauryl sodium sulfate aqueous solution of 40mL0.2% by 10g peanut paste, stir at 40 DEG C and extract 30min;
(3) centrifugal, take out boiled oil layer and emulsion layer, freezing 8h at-18 DEG C, thaw at 50 DEG C 30min, centrifugal, gets upper strata edible vegetable oil, weigh.
The edible vegetable oil yield of peanut is 53.84%, and does not use edible vegetable oil yield during sodium lauryl sulphate to only have 25.57% under the same terms.
Embodiment 2
Utilize tensio-active agent aqueous phase to extract a method for peanut oil, comprise the following steps:
(1) by Semen arachidis hypogaeae warm air drying 1h at 80 DEG C, scarlet is sloughed.
(2) the Semen arachidis hypogaeae Cyclone mill of de-scarlet is ground into homogenate shape, adds the lauryl sodium sulfate aqueous solution of 50mL0.08% by 10g peanut paste, stir at 40 DEG C and extract 40min;
(3) centrifugal, take out boiled oil layer and emulsion layer, freezing 10h at-18 DEG C, thaw at 50 DEG C 30min, centrifugal, gets upper strata edible vegetable oil, weigh.
The edible vegetable oil yield of peanut is 59.86%, and does not use edible vegetable oil yield during sodium lauryl sulphate to only have 29.31% under the same terms.
Embodiment 3
Utilize tensio-active agent aqueous phase to extract a method for peanut oil, comprise the following steps:
(1) by Semen arachidis hypogaeae warm air drying 1.5h at 80 DEG C, scarlet is sloughed.
(2) the Semen arachidis hypogaeae Cyclone mill of de-scarlet is ground into homogenate shape, adds the lauryl sodium sulfate aqueous solution of 50mL0.15% by 10g peanut paste, stir at 50 DEG C and extract 40min;
(3) centrifugal, take out boiled oil layer and emulsion layer, freezing 10h at-18 DEG C, thaw at 50 DEG C 30min; Centrifugal, get upper strata edible vegetable oil, weigh.
The edible vegetable oil yield of peanut is 67.13%, and does not use edible vegetable oil yield during sodium lauryl sulphate to only have 31.38% under the same terms.
Embodiment 4
Utilize tensio-active agent aqueous phase to extract a method for peanut oil, comprise the following steps:
(1) by Semen arachidis hypogaeae warm air drying 50min at 80 DEG C, scarlet is sloughed.
(2) the Semen arachidis hypogaeae Cyclone mill of de-scarlet is ground into homogenate shape, adds the potassium oleate solution of 40mL1% by 10g peanut paste, stir at 25 DEG C and extract 40min;
(3) centrifugal, take out boiled oil layer and emulsion layer, freezing 10h at-18 DEG C, thaw at 50 DEG C 30min, centrifugal, gets upper strata edible vegetable oil, weigh.
The edible vegetable oil yield of peanut is 64.82%, and does not use edible vegetable oil yield during potassium oleate to only have 29.99% under the same terms.
It is to be noted: above embodiment is only limited for illustration of technical scheme of the present invention; Although with reference to preferred embodiment to invention has been detailed description; but the backroom boys in affiliated field is to be understood that: still can modify to the specific embodiment of the present invention or carry out corresponding replacement to portion of techniques feature; and do not depart from the spirit of technical solution of the present invention; such as change the concentration that grease extracts raw material and/or sodium lauryl sulphate, it all should be encompassed in the middle of the technical scheme scope of request of the present invention protection.
Claims (8)
1. utilize tensio-active agent aqueous phase to extract a method for peanut oil, it is characterized in that, the described method utilizing tensio-active agent aqueous phase to extract peanut oil comprises the following steps:
(1) Semen arachidis hypogaeae removes Testa arachidis hypogaeae, is ground into uniform pulpous state, obtains peanut paste;
(2) peanut paste is mixed with water phase surfactant mixture, after dispersed, stir and extract;
(3), after extraction terminates, centrifugal, isolate emulsion layer and boiled oil layer, freezing, after thawing, recentrifuge, gets upper strata edible vegetable oil.
2. the method utilizing tensio-active agent aqueous phase to extract peanut oil according to claim 1, it is characterized in that, in step (2), the solid-to-liquid ratio of peanut paste and water phase surfactant mixture is: 1:2 ~ 10g/mL.
3. the method utilizing tensio-active agent aqueous phase to extract peanut oil according to claim 1 and 2, it is characterized in that, described in step (2), water phase surfactant mixture is lauryl sodium sulfate aqueous solution.
4. the method utilizing tensio-active agent aqueous phase to extract peanut oil according to claim 3, it is characterized in that, described in step (2), the mass concentration of lauryl sodium sulfate aqueous solution is 0.01% ~ 0.5%.
5. the method utilizing tensio-active agent aqueous phase to extract peanut oil according to claim 1, it is characterized in that, described in step (2), water phase surfactant mixture is the potassium oleate aqueous solution.
6. the method utilizing tensio-active agent aqueous phase to extract peanut oil according to claim 5, it is characterized in that, the mass concentration of the described potassium oleate aqueous solution is 0.5% ~ 2%.
7. the method utilizing tensio-active agent aqueous phase to extract peanut oil according to claim 1, is characterized in that, stirs the processing condition extracted and is: at 25 ~ 65 DEG C, stir extraction 10 ~ 60min in step (2).
8. the method utilizing tensio-active agent aqueous phase to extract peanut oil according to claim 1, it is characterized in that, in step (3), freezing conditions is freezing more than 8h at being-18 DEG C; Thawing condition is the 30min that thaws at 50 DEG C.
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Cited By (6)
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CN106085589A (en) * | 2016-01-15 | 2016-11-09 | 河南工业大学 | A kind of aqua method based on polysorbas20 breakdown of emulsion prepares Oleum Arachidis hypogaeae semen and egg albumen powder method |
CN106147990A (en) * | 2016-08-12 | 2016-11-23 | 绍兴文理学院元培学院 | The technique that a kind of aqua method extracts Chinese torreya seed oil |
CN108048211A (en) * | 2017-12-28 | 2018-05-18 | 山东江天生物科技有限公司 | A kind of grease extraction of high oil recovery |
CN110361307A (en) * | 2019-08-15 | 2019-10-22 | 安徽工程大学 | A method of rice new-old degree is judged using particle size distribution characteristic value |
CN111234919A (en) * | 2020-01-19 | 2020-06-05 | 河南农业大学 | Preparation method of functional peanut oil |
CN112812882A (en) * | 2020-12-24 | 2021-05-18 | 北京欣颂生物科技有限公司 | Production process of fried embryo water-extracted peanut oil |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106085589A (en) * | 2016-01-15 | 2016-11-09 | 河南工业大学 | A kind of aqua method based on polysorbas20 breakdown of emulsion prepares Oleum Arachidis hypogaeae semen and egg albumen powder method |
CN106147990A (en) * | 2016-08-12 | 2016-11-23 | 绍兴文理学院元培学院 | The technique that a kind of aqua method extracts Chinese torreya seed oil |
CN108048211A (en) * | 2017-12-28 | 2018-05-18 | 山东江天生物科技有限公司 | A kind of grease extraction of high oil recovery |
CN108048211B (en) * | 2017-12-28 | 2021-01-26 | 山东江天生物科技有限公司 | Oil extraction method with high oil yield |
CN110361307A (en) * | 2019-08-15 | 2019-10-22 | 安徽工程大学 | A method of rice new-old degree is judged using particle size distribution characteristic value |
CN110361307B (en) * | 2019-08-15 | 2022-04-01 | 安徽工程大学 | Method for judging rice freshness by using particle size distribution characteristic value |
CN111234919A (en) * | 2020-01-19 | 2020-06-05 | 河南农业大学 | Preparation method of functional peanut oil |
CN111234919B (en) * | 2020-01-19 | 2023-04-07 | 河南农业大学 | Preparation method of functional peanut oil |
CN112812882A (en) * | 2020-12-24 | 2021-05-18 | 北京欣颂生物科技有限公司 | Production process of fried embryo water-extracted peanut oil |
CN112812882B (en) * | 2020-12-24 | 2021-08-31 | 青岛吴昊植物油有限公司 | Production process of fried embryo water-extracted peanut oil |
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