CN105128354A - Integrated artificial stone parquet manufacturing method - Google Patents

Integrated artificial stone parquet manufacturing method Download PDF

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Publication number
CN105128354A
CN105128354A CN201510495396.6A CN201510495396A CN105128354A CN 105128354 A CN105128354 A CN 105128354A CN 201510495396 A CN201510495396 A CN 201510495396A CN 105128354 A CN105128354 A CN 105128354A
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CN
China
Prior art keywords
resin
glass fiber
artificial stone
fiber mesh
parquets
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Application number
CN201510495396.6A
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Chinese (zh)
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CN105128354B (en
Inventor
黄继峰
郭栋
尤喜政
吴勇杰
蔡建亮
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Global Classical New Material Co Ltd In Dongguan
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Global Classical New Material Co Ltd In Dongguan
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Priority to CN201510495396.6A priority Critical patent/CN105128354B/en
Publication of CN105128354A publication Critical patent/CN105128354A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/543Fixing the position or configuration of fibrous reinforcements before or during moulding

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Finishing Walls (AREA)
  • Floor Finish (AREA)

Abstract

The invention discloses an integrated artificial stone parquet manufacturing method. A glass fiber mesh is put in resin which is previously colored, is soaked in the resin and then is clamped up. After the resin begins reaction but is not solidified, the glass fiber mesh is vertically erected, is placed according to pattern lines in a die and is fixed by T-shaped sizing adhesive tapes, and one layer of resin is additionally applied on the glass fiber mesh in a brushing mode for increasing thickness and strength. Then, predetermined artificial stone mixtures of different colors are respectively added according to the pattern, are pressed by a conventional technology, solidified, molded and polished so as to make the artificial stone parquet with different colors. The method can save the steps of water jet cutting, splicing, gluing and the like in a conventional parquet making technology, reduce parquet making procedures, improve the production efficiency and the yield rate and save the processing cost.

Description

A kind of synthesis parquets preparation method of integrated artificial stone
Technical field
The present invention relates to the technical field of the material of processing stone or similar stone, be specifically related to a kind of synthesis parquets preparation method of integrated artificial stone.
Technical background
Artificial quartz in lump main material is quartz crystal, resin and micro-pigment etc.By vacuum high-pressure technology aggregation, then pass through exquisite processing of surface polishing, make it have texture and the surface gloss of lithotome, and harder than lithotome quality, tight.
Quartz has more excellent than other material wear-resisting, withstand voltage, anti scuffing, the characteristic such as high temperature resistant, anticorrosive, impermeable, anti-aging, radiationless, surfacing, light, abundant quartz beautiful in colour are the mineral resources that a kind of physical property and chemical property are all very stable, quartz is that current quartzite slate manufacturer is called for short the one of the sheet material that it is produced, because its sheet material main component quartz content is up to more than 93%, be therefore called quartz.
First material (comprising resin and quartz sand etc.) is stirred with special mixer, then by material cloth in mould, send into press more compressing, again sheet material is used steelframe sizing and solidifying, finally that following process system (comprises turnover panel, fixed thick, polishing, cutting etc.) this is the production line production process of a quartz.
Artificial quartz in lump stone mosaic is widely used in the interior/exterior decoration such as star hotel, villa, market hall, ground, entry in current decoration marked, add that the pattern that art conception " spelling " of people goes out a width width fineness brings distinctive noble breath to room with the natural beauty of its stone material that matches in excellence or beauty (color, texture, material).Because traditional parquets technology consumptive material rate is high, difficulty of processing causes greatly its high cost.The Making programme of traditional parquets technology is: design; Select materials by figure; Make bulk-breaking; Regulate spelling group; Inserting mortar is reinforced; Sanding and polishing, causes the high costs such as manpower and materials; When making bulk-breaking, high pressure waterjet stone material cost need be adopted higher, and stone material bulk-breaking wedge angle position is many and easily damage, causes consumptive material rate high; In adjustment spelling group process, need the master worker of skilled worker that the reserved part of the parquets assembly cut off slowly is milled to connecting line position, if damaged because of carelessness, then need again to cut bulk-breaking stone material, integrated cost is high; And traditional parquets technology, there is breach in plate face easy fracture, pattern splicing has easily misplaced gap.
Summary of the invention
The object of the invention is to overcome above shortcomings in existing artificial stone parquets technology, a kind of seamless parquets preparation method is provided, there is the artificial stone integration synthesis parquets preparation method of the advantages such as integrated cost is low, engineering setting out convenient, step is simple, recruitment cost is low, environmental protection.
Above-mentioned purpose of the present invention is achieved by the following technical programs:
A synthesis parquets preparation method for integrated artificial stone, comprises the steps:
(1) lines of drawn parquets pattern on the brown paper of mould;
(2) glass fiber mesh immersion is mixed up in the resin of color, it is made fully to soak into, pick up glass fiber mesh, after unnecessary resin is blown off, glass fiber mesh is hung up, when resin starts reaction and do not solidify completely, glass fiber mesh is erect, and place along the pattern line on mould brown paper, under glass fiber mesh payment to a porter, place shaping glue simultaneously and fix;
(3) add painting one deck resin at glass fibre net surface, to increase its thickness and to add strong hardness, resin thickness is as the criterion not blocked completely by the mesh of glass fiber mesh;
(4) treat that the resin solidification of glass fibre net surface is good, add on corresponding pattern mold by different colours artificial stone compound, conventionally carry out vacuum, the compacting of vibration high pressure, namely curing molding sanding and polishing can be made into.Will feed in raw material along lines bilateral when pattern feeds in raw material simultaneously, avoid that glass lines are too stressed askewly causes shape to be out of shape to side, and light material pressing body, to ensure enough material, affect the extruding of pattern when reducing compacting downwards, guarantee pattern is accurate.
As a kind of preferred version, in step (1), the little 2 ~ 3mm of thickness of described glass fiber mesh aspect ratio blank sheet material, thickness is 1 ~ 1.5mm, and aperture is 5mm, the thick 1.5 ~ 2mm in footpath.
As a kind of preferred version, in step (2), described shaping glue is T-shaped shaping glue, is fixedly to fix with 502 glue.
As a kind of preferred version, in the formula of described artificial stone, quartz sand particle size is no more than 5mm.
As a kind of preferred version, in step (2) ~ (4), described resin is unsaturated-resin.
Compared with prior art, the present invention has following beneficial effect:
It is low that preparation method of the present invention has integrated cost: engineering setting out is convenient, operation simple, recruitment cost is low, environmental protection, a large amount of waste material, plate face pattern are accurate and seamless, transition nature and remain advantages such as can repeatedly renovating not need cutting and polishing repeatedly to produce.
Accompanying drawing explanation
Accompanying drawing 1 is the legend of 5 × 5mm glass fiber mesh mesh; Accompanying drawing 2 is to having shown by glass fiber mesh to separate the example of color lump and parquets; Fig. 3 gives the payment to a porter of glass fiber mesh net by T-shaped glue location and fixing mode.In figure, 11,12,13,14,15 represent each color lump, glass fiber mesh payment to a porter 2, T-shaped glue 3.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further elaborated.But embodiment does not limit in any form the present invention.
Embodiment 1
A synthesis parquets preparation method for integrated artificial stone, comprises the steps:
(1) lines of drawn parquets pattern on the brown paper of mould;
(2) glass fiber mesh immersion is mixed up in the resin of color, it is made fully to soak into, pick up glass fiber mesh, after unnecessary resin is blown off, glass fiber mesh is hung up, when resin starts reaction and do not solidify completely, glass fiber mesh is erect, and place along the pattern line on mould brown paper, under glass fiber mesh payment to a porter, place shaping glue simultaneously and fix;
(3) add painting one deck resin at glass fibre net surface, to increase its thickness and to add strong hardness, resin thickness is as the criterion not blocked completely by the mesh of glass fiber mesh;
(4) treat that the resin solidification of glass fibre net surface is good, add on corresponding pattern mold by different colours artificial stone compound, conventionally carry out vacuum, the compacting of vibration high pressure, namely curing molding sanding and polishing can be made into.Will feed in raw material along lines bilateral when pattern feeds in raw material simultaneously, avoid that glass lines are too stressed askewly causes shape to be out of shape to side, and light material pressing body, to ensure enough material, affect the extruding of pattern when reducing compacting downwards, guarantee pattern is accurate.
In step (1), the little 2 ~ 3mm of thickness of described glass fiber mesh aspect ratio blank sheet material, thickness is 1 ~ 1.5mm, and aperture is 5mm, the thick 1.5 ~ 2mm in footpath.
In step (2), described shaping glue is T-shaped shaping glue, is fixedly to fix with 502 glue.
In the formula of described artificial stone, quartz sand particle size is no more than 5mm.
In step (2) ~ (4), described resin is unsaturated-resin.

Claims (4)

1. a synthesis parquets preparation method for integrated artificial stone, is characterized in that comprising the steps:
(1) lines of drawn parquets pattern on the brown paper of mould;
(2) glass fiber mesh immersion is mixed up in the resin of color, it is made fully to soak into, pick up glass fiber mesh, after unnecessary resin is blown off, glass fiber mesh is hung up, when resin starts reaction and do not solidify completely, glass fiber mesh is erect, and place along the pattern line on mould brown paper, under glass fiber mesh payment to a porter, place shaping glue simultaneously and fix;
(3) add painting one deck resin at glass fibre net surface, resin thickness is as the criterion not blocked completely by the mesh of glass fiber mesh;
(4) treat that the resin solidification of glass fibre net surface is good, add on corresponding pattern mold by different colours artificial stone compound, conventionally carry out vacuum, the compacting of vibration high pressure, namely curing molding sanding and polishing can be made into
The synthesis parquets preparation method of integrated artificial stone according to claim 1, is characterized in that in step (1), and the little 2 ~ 3mm of thickness of described glass fiber mesh aspect ratio blank sheet material, thickness is 1 ~ 1.5mm, and aperture is 5mm, the thick 1.5 ~ 2mm in footpath.
2. the synthesis parquets preparation method of integrated artificial stone according to claim 1, is characterized in that, in step (2), described shaping glue is T-shaped shaping glue, is fixedly fix with 502 glue.
3. the synthesis parquets preparation method of integrated artificial stone according to claim 1, is characterized in that in the formula of described artificial stone, quartz sand particle size is no more than 5mm.
4. the synthesis parquets preparation method of integrated artificial stone according to claim 1, is characterized in that, in step (2) ~ (4), described resin is unsaturated-resin.
CN201510495396.6A 2015-08-13 2015-08-13 A kind of synthesis parquets preparation method of integrated artificial stone Active CN105128354B (en)

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CN105128354B CN105128354B (en) 2017-08-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111995315A (en) * 2020-09-03 2020-11-27 东莞环球经典新型材料有限公司 Manufacturing method for synthesizing parquet by prefabricated inorganic artificial stone with anion function

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1895866A (en) * 2005-06-27 2007-01-17 杨德宁 Hollow pattern mould system and method for producing multi-color area pattern article efficiently
CN102121326A (en) * 2010-01-10 2011-07-13 吕大龙 Cement simulation bowlder agate decorative guardrail and manufacturing method
CN102241174A (en) * 2010-12-27 2011-11-16 任阁升 Production method of fiber reinforced plastic rostone thin plate pattern and thin plate employing the method
CN104802281A (en) * 2014-01-23 2015-07-29 吴文鸿 Preparation method of textured artificial stone

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1895866A (en) * 2005-06-27 2007-01-17 杨德宁 Hollow pattern mould system and method for producing multi-color area pattern article efficiently
CN102121326A (en) * 2010-01-10 2011-07-13 吕大龙 Cement simulation bowlder agate decorative guardrail and manufacturing method
CN102241174A (en) * 2010-12-27 2011-11-16 任阁升 Production method of fiber reinforced plastic rostone thin plate pattern and thin plate employing the method
CN104802281A (en) * 2014-01-23 2015-07-29 吴文鸿 Preparation method of textured artificial stone

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111995315A (en) * 2020-09-03 2020-11-27 东莞环球经典新型材料有限公司 Manufacturing method for synthesizing parquet by prefabricated inorganic artificial stone with anion function

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