CN105127928B - Air deflector director assembly tool set and application method thereof - Google Patents
Air deflector director assembly tool set and application method thereof Download PDFInfo
- Publication number
- CN105127928B CN105127928B CN201510649470.5A CN201510649470A CN105127928B CN 105127928 B CN105127928 B CN 105127928B CN 201510649470 A CN201510649470 A CN 201510649470A CN 105127928 B CN105127928 B CN 105127928B
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- baffle
- gusset
- heart axle
- clamping
- fixed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses an air deflector director assembly tool set and an application method thereof. The air deflector director assembly tool set comprises a first spigot shaft, wherein both ends of the first spigot shaft are respectively provided with a rotary table which is perpendicular to the first spigot shaft; the first spigot shaft is provided with a plurality of positioning mechanisms for fixing air deflector gussets; and each positioning mechanism comprises a positioning baffle and a clamping baffle for clamping the air deflector gussets. The positions of mounting holes in the positioning baffle and clamping baffle on the first main shaft are adjusted to satisfy the assembly requirements of the envelope on the air deflector with different sectional dimensions and different lengths. The longer plate of the L-shaped positioning baffle is used for positioning the gussets, and the longer plate of the clamping baffle and the longer plate of the positioning baffle are arranged oppositely to clamp the gussets and are connected through a bolt, thereby being flexible and convenient to disassemble. In the envelope process, the rotary tables can be overturned to overturn the assembly tool set without manually adjusting the position of the assembly tool set, thereby effectively avoiding scratching the aluminum product.
Description
Technical field
The present invention relates to nuclear power field stressed-skin construction part, specifically, is related to a kind of air baffle guiding device assembling
Frock and its using method.
Background technology
In nuclear power field, air baffle is provided with box hat outer surface, the air baffle generally includes multiple
Gusset, arranges covering outside gusset, and covering is usually aluminum alloy outer cover, as depicted in figs. 1 and 2, in order to reduce air flow
Minimum drag, the gusset shape in air baffle is drops, and the profile of covering is also just drops, meanwhile, total
It is the structure of approximate closing.
At present both at home and abroad the product of similar structures mostly is aeration structure part, and its simple structure, shape are comparison rule, weight
The lighter zinc-plated component of amount, can be pressed close to by impact shaping and by covering with internal gusset;But aluminum alloy outer cover is generally relatively thin,
Material surface is easily scratched, and its intensity is higher, and covering will bend, and so when mounted the shaping difficulty of covering is big,
Inside and outside drilling riveting operation narrow space, covering curvature is again larger, result in covering and is difficult to fit with gusset.
The content of the invention
The invention aims to provide it is a kind of can be accurately positioned bars position in air baffle guiding device,
Air baffle guiding device assembly tool being prevented effectively from covering scuffing, being easily installed covering and its using method.
In order to reach above-mentioned purpose, the present invention is adopted the following technical scheme that:
A kind of air baffle guiding device assembly tool, including the first heart axle, in the first heart axle one is respectively arranged at the two ends with
The individual rotating disk vertical with the first heart axle, is provided with some places for fixing the localization machine of air baffle gusset on the first heart axle
Structure, detent mechanism includes positioning baffle and the clamping baffle plate for clamping air baffle gusset, by by air baffle
The gusset in portion is enclosed within the first heart axle, and is positioned using detent mechanism and clamped, and rotating disk can drive the first central axis, enter
And facilitate on gusset to air baffle covering.
Further, rotating disk is vertically arranged, and two rotating disks are flexibly connected with mechanism is rotated and upgraded, by rotating and upgrading mechanism
The rotation of rotating disk is driven, and then in covering, realizes the rotation to gusset.
Further, positioning baffle described in the detent mechanism of everywhere clamps gear with the distance of one of rotating disk than described
Plate is near with the distance of this rotating disk, and positioning baffle is first arranged on the first heart axle, then gusset is enclosed within the first heart axle, so fixed
Position baffle plate realizes to gusset screens, and baffle plate setting then will be clamped again in the opposite side of gusset, realizes positioning baffle
Carry out fixing muscle plate with the effect of both baffle plates is clamped.
Further, the second heart axle is set between two rotating disks, and the second heart axle is parallel with the first described heart axle
Arrange, it is setting up and down come bearing rib by two single mandrels, more consolidate.
Further, the second heart axle is provided with the described detent mechanism in some places, is provided with the second mandrel and first heart
Identical detent mechanism on axle, i.e., including positioning baffle and clamping baffle plate.
Further, positioning baffle is L-shaped, and the short slab of positioning baffle is fixed on first heart axle.
Further, clamping baffle plate is L-shaped, and the short slab for clamping baffle plate is movably fixed on first heart axle, will be positioned
The long slab of baffle plate is against on gusset, and the long slab for clamping baffle plate is equally against on gusset, using positioning baffle and clamping baffle plate
Long slab can so realize that gusset is accurately quickly positioned and clamped clamping gusset.
The using method of air baffle guiding device assembly tool, comprises the following steps that:
1) the first rotating disk is vertically fixed on by fixed mechanism and is rotated and upgraded on mechanism/positioner;
2) one end of the first heart axle and the first rotating disk are fixed;
3) positioning baffle is arranged on the first heart axle according to the position of gusset on air baffle;
4) gusset is sleeved on the first heart axle, baffle plate is fixed to clamp on gusset;
5) repeat step 3)-step 4), complete fixation and clamping to multiple gussets;
6) other end in the first heart axle fixes the second rotating disk;
7) stull that air baffle is fixed on gusset and the aluminum corner brace being arranged on gusset;
8) reverse welding positioner so that assembly tool vertically, positions the covering of air baffle, by stull and aluminum corner brace
Position on covering reversely line with boring, side covering is compiled and bores riveting;In good time upset assembly tool, completes to whole covering;
9) dismounting clamps baffle plate, takes out air baffle.
Further, the installation for fixing the positioning baffle and the clamping baffle plate is drilled with first main shaft
Hole, by installing hole come stationary positioned baffle plate and clamping baffle plate.
The present invention operation principle be:Assembly tool includes two rotating disks, and rotating disk is connected with mechanism is rotated and upgraded, at two
Two single mandrels are horizontally disposed between rotating disk, the positioning baffle of multiple interval setpoint distances is provided with heart axle, positioning baffle is L-type
For the positioning to gusset, gusset is enclosed within heart axle and gusset is clamped by clamping baffle plate, be so achieved that
The fixation of gusset, then starts stull and the aluminum corner brace being fixed on gusset, and covering is carried out on gusset fixes, and so makes
Obtain covering to fit with the side of gusset closely, be capable of achieving to whole covering by rotary turnplate when using, after the completion of, then tear open
Fall and clamp baffle plate, take out product.
The invention has the beneficial effects as follows:
1) versatility is wide:By the position of adjustment installing hole of positioning baffle and clamping baffle plate on the first main shaft, realize
The matching requirements of covering on different cross section size, the air baffle of different length.
2) positioning clamps convenient:The long slab of L-type positioning baffle clamps the long slab and positioning of baffle plate positioning to gusset
The long slab of baffle plate is oppositely arranged to clamp gusset, and is bolted so that dismounting is flexible.
3) it is simple to operate:During covering, assembly tool can be overturn by turntable flip, without the need for manually adjusting assembling
The position of frock, effectively prevent the scuffing to aluminium.
4) it is safe:The upset to assembly tool is realized using machinery, manpower is saved, construction safety demand is met.
5) covering to air baffle is realized by assembly tool, realizing covering can effectively fit with gusset, subtract
External force impact when being adjacent to is lacked, the scuffing to covering has been reduced, while improve the operating efficiency of installation.
Description of the drawings
Fig. 1 is the external structure figure of air baffle;
Fig. 2 is the in-profile figure of air baffle;
Fig. 3 is the front view of assembly tool in the present invention;
Fig. 4 is the side view of assembly tool in the present invention;
Fig. 5 is the schematic diagram of turntable of the present invention;
Fig. 6 is the top view of central shaft of the present invention;
Wherein:1. gusset, 2. stull, 3. aluminum corner brace, 4. covering, 5. the first heart axle, 6. the first rotating disk, 7. positioning baffle, 8.
Baffle plate is clamped, 9. inside support ring.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Whole description.
Fig. 1 is the external structure figure of air baffle, and Fig. 2 is the in-profile figure of air baffle, it can be seen that air is led
Stream intralamellar part profile includes 4 gussets 1 (quantity of gusset 1 is set according to the size of air baffle), sets on gusset 1
Multiple stulls 2 vertical with gusset 1 are equipped with, multiple aluminum corner braces 3 are provided with gusset 1, one end of aluminum corner brace 3 is fixed on gusset 1, separately
One end is used for and covering 4 is fixed.
As shown in Figure 3 air baffle guiding device assembly tool, the frock includes two the first parallel heart axles 5 and the
Disloyalty axle, in the rotating disk vertical with two single mandrels that is respectively arranged at the two ends with of two single mandrels, end and the rotating disk of heart axle are fixed, and are turned
Disk is vertically arranged, and is provided with hole and multiple screwed holes that heart axle is passed through on rotating disk as shown in Figure 5, and using bolt and nut screw thread is passed through
Hole is fixed the first rotating disk 6 and rotating elevator, and two rotating disks are flexibly connected with mechanism is rotated and upgraded, by rotating and upgrading
Mechanism drives the rotation of rotating disk, and then in covering, realizes the rotation to gusset 1;On the first heart axle and the second heart axle respectively
Some places are provided with for fixing the detent mechanism of air baffle gusset 1, detent mechanism includes positioning baffle 7 and for clamping sky
The clamping baffle plate 8 of gas deflector gusset, by the way that the gusset 1 of air conducting intralamellar part is enclosed within two single mandrels, and using positioning
Mechanism is positioned and is clamped, and rotating disk can drive two single mandrels to rotate, and then facilitate on the side of gusset 1 to air conducting
Plate covering.
In the detent mechanism of everywhere the distance of the rotating disk 6 of positioning baffle 7 and first than clamp the rotating disk 6 of baffle plate 8 and first away from
Close to, positioning baffle 7, clamp baffle plate 8 quantity it is identical with the quantity of gusset 1;Positioning baffle 7 is first arranged in two single mandrels,
Gusset 1 is enclosed within heart axle again, is positioned such that baffle plate 7 realizes a screens to gusset 1, baffle plate 8 then will be clamped again and is set
The opposite side in gusset 1 is put, realizes positioning baffle 7 and clamp both baffle plates 8 and act on to carry out fixing muscle plate 1;Additionally, gusset 1 with
Inside support ring 9 is fixed between heart axle, inside support ring 9, as the bolster between gusset and heart axle, is elastic, it is to avoid right
Gusset 1 and heart axle collide with.
Meanwhile, positioning baffle 7 is identical with the shape of baffle plate 8 is clamped, and L-shaped, the short slab of the two is fixed on heart axle, will be fixed
The long slab of position baffle plate 7 is against on gusset 1, and the long slab for clamping baffle plate 8 is equally against on gusset 1, can so realize that gusset 1 is accurate
Quick positioning and clamping.
The installing hole of baffle plate 8 is drilled with for stationary positioned baffle plate 7 and clamped in two single mandrels, is fixed by installing hole
Positioning baffle 7 and clamping baffle plate 8, as shown in Figure 6.
The using method of air baffle guiding device assembly tool, comprises the following steps that:
1) the first rotating disk 6 is vertically fixed on by clamp nut and is rotated and upgraded on mechanism/positioner, i.e., by rotation
Turn hoisting mechanism to realize the rotation of rotating disk;
2) one end in the same direction for the heart axle two be arrangeding in parallel is fixed with the first rotating disk 6;
3) respectively arrange one in same vertical position in two single mandrels according to the position of air baffle inside gusset 1 to determine
Position baffle plate 6;
4) gusset 1 is sleeved in two single mandrels, the side of gusset 1 by each positioning baffle 7 come restriction site,
Inside support ring 9 is cased with heart axle, inside support ring 9 is used to fix gusset 1, and the opposite side in gusset 1 is fixed by bolt and nut
Baffle plate 8 is clamped, is against on gusset 1 by the way that L-type to be clamped the long slab of baffle plate 8, short slab is fixed and is fixed on heart axle by installing hole
To realize the clamping to gusset 1;
5) repeat step 3)-step 4), 4 gussets of air conducting intralamellar part are each attached in two single mandrels;
6) other end in two single mandrels fixes the second rotating disk, and the second rotating disk is fixed with mechanism is rotated and upgraded, and realizes logical
Cross rotating elevator to rotate the direction of rotating disk;
7) stull 2 that air baffle is fixed on gusset 1 and the aluminum corner brace 3 being arranged on gusset;
8) reverse welding positioner so that assembly tool vertically, positions the covering 4 of air baffle, by stull 2 and angle
Reversely brill is matched somebody with somebody in line on covering 4 for the position of aluminium 3, and side covering is compiled and bores riveting;In good time upset assembly tool, completes to whole illiteracy
Skin;
9) dismantle the second rotating disk and clamp baffle plate 8, take out air baffle.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (4)
1. a kind of air baffle guiding device assembly tool, it is characterised in that including the first heart axle, at the two ends of the first heart axle
A rotating disk vertical with the first heart axle is respectively provided with, some places are provided with the first heart axle for fixing air baffle gusset
Detent mechanism, detent mechanism includes positioning baffle and the clamping baffle plate for clamping air baffle gusset;
Positioning baffle described in the detent mechanism of everywhere is with the distance of one of rotating disk than the clamping baffle plate and this rotating disk
Distance it is near;
Second heart axle is set between two rotating disks, and the second heart axle be arranged in parallel with the first described heart axle, described second
Heart axle is provided with the described detent mechanism in some places;
The positioning baffle is L-shaped, and the short slab of positioning baffle is fixed on first heart axle;
The clamping baffle plate is L-shaped, and the short slab for clamping baffle plate is movably fixed on first heart axle;
The gusset is drop shape.
2. assembly tool as claimed in claim 1, it is characterised in that the rotating disk is vertically arranged, and two rotating disks are carried with rotation
Rise mechanism to be flexibly connected.
3. the using method of the assembly tool as described in above-mentioned claim 1 or 2 is arbitrary, it is characterised in that comprise the following steps that:
1)First rotating disk is vertically fixed on by fixed mechanism and is rotated and upgraded on mechanism/positioner;
2)One end of first heart axle and the first rotating disk are fixed;
3)One positioning baffle is arranged on the first heart axle according to the position of gusset on air baffle;
4)Gusset is sleeved on the first heart axle, baffle plate is fixed to clamp on gusset;
5)Repeat step 3)- step 4), complete fixation and clamping to multiple gussets;
6)The second rotating disk is fixed in the other end of the first heart axle;
7)The stull that air baffle is fixed on gusset and the aluminum corner brace being arranged on gusset;
8)Reverse welding positioner so that mounting tool vertically, positions the covering of air baffle, by stull and the position of aluminum corner brace
Put and reversely rule with boring on covering, in covering riveting is bored;In good time upset mounting tool, completes to whole covering;
9)Dismounting clamps baffle plate, takes out air baffle.
4. using method as claimed in claim 3, it is characterised in that it is described fixed for fixing to be drilled with first heart axle
The installing hole of position baffle plate and the clamping baffle plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510649470.5A CN105127928B (en) | 2015-10-09 | 2015-10-09 | Air deflector director assembly tool set and application method thereof |
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Application Number | Priority Date | Filing Date | Title |
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CN201510649470.5A CN105127928B (en) | 2015-10-09 | 2015-10-09 | Air deflector director assembly tool set and application method thereof |
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Publication Number | Publication Date |
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CN105127928A CN105127928A (en) | 2015-12-09 |
CN105127928B true CN105127928B (en) | 2017-05-10 |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN203712188U (en) * | 2014-02-08 | 2014-07-16 | 株洲开元自动焊接装备有限公司 | Dual-upright pillar welding positioner |
CN104117808A (en) * | 2014-07-21 | 2014-10-29 | 长沙波隆机械制造有限公司 | Turnover device for rotary rod welding |
CN204277354U (en) * | 2014-11-22 | 2015-04-22 | 山东联重机械有限公司 | A kind of dipper positioner |
CN104708259A (en) * | 2015-03-19 | 2015-06-17 | 柳州市永益机械制造有限公司 | Support welding tool |
CN204413479U (en) * | 2014-12-22 | 2015-06-24 | 上海创志实业有限公司 | A kind of novel robot flip horizontal servo weld positioner |
CN104785938A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Assembling and welding working station for cylinders and end plates of steam-injection machine |
CN204954702U (en) * | 2015-10-09 | 2016-01-13 | 山东核电设备制造有限公司 | Air guide plate guiding device equipment frock |
-
2015
- 2015-10-09 CN CN201510649470.5A patent/CN105127928B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203712188U (en) * | 2014-02-08 | 2014-07-16 | 株洲开元自动焊接装备有限公司 | Dual-upright pillar welding positioner |
CN104117808A (en) * | 2014-07-21 | 2014-10-29 | 长沙波隆机械制造有限公司 | Turnover device for rotary rod welding |
CN204277354U (en) * | 2014-11-22 | 2015-04-22 | 山东联重机械有限公司 | A kind of dipper positioner |
CN204413479U (en) * | 2014-12-22 | 2015-06-24 | 上海创志实业有限公司 | A kind of novel robot flip horizontal servo weld positioner |
CN104708259A (en) * | 2015-03-19 | 2015-06-17 | 柳州市永益机械制造有限公司 | Support welding tool |
CN104785938A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Assembling and welding working station for cylinders and end plates of steam-injection machine |
CN204954702U (en) * | 2015-10-09 | 2016-01-13 | 山东核电设备制造有限公司 | Air guide plate guiding device equipment frock |
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Publication number | Publication date |
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CN105127928A (en) | 2015-12-09 |
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C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An assembly tooling of air deflector deflector and its application method Effective date of registration: 20220725 Granted publication date: 20170510 Pledgee: Agricultural Bank of China Limited Haiyang sub branch Pledgor: SHANDONG NUCLEAR POWER EQUIPMENT MANUFACTURING Co.,Ltd. Registration number: Y2022980011031 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |