CN105124415A - Control method for numerically-controlled full-automatic noodle maker - Google Patents

Control method for numerically-controlled full-automatic noodle maker Download PDF

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Publication number
CN105124415A
CN105124415A CN201510603864.7A CN201510603864A CN105124415A CN 105124415 A CN105124415 A CN 105124415A CN 201510603864 A CN201510603864 A CN 201510603864A CN 105124415 A CN105124415 A CN 105124415A
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China
Prior art keywords
flour
water
control method
noodles
face
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CN201510603864.7A
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Chinese (zh)
Inventor
李晓武
张莹
孙荣学
徐加春
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Zhuhai Runxingtai Electrical Equipment Co Ltd
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Zhuhai Runxingtai Electrical Equipment Co Ltd
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Priority to CN201510603864.7A priority Critical patent/CN105124415A/en
Publication of CN105124415A publication Critical patent/CN105124415A/en
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Abstract

The invention provides a control method for a numerically-controlled full-automatic noodle maker. The control method for the numerically-controlled full-automatic noodle maker is characterized by comprising the following steps: 1), feeing flour and water; 2), kneading dough; 3), pressing the dough; 4), folding; 5), extruding again; 6), cutting into strips. According to the control method for the numerically-controlled full-automatic noodle maker, raw materials can be supplied automatically according to different ratios of flour and water, and folding layer number, dough pressing frequency and other parameters are controlled, so that noodles of different hardness and different tastes can be made and diversified demands of the market are met.

Description

A kind of control method of numerical-control full-automatic flour stranding machine
Technical field
The present invention relates to Pastry processor tool technical field, particularly relate to a kind of control method of numerical-control full-automatic flour stranding machine.
Background technology
Current noodle production technology be all adopt and face, knead dough, slitting separately making, or come with a kind of small-sized automatic noodle maker of home-use function of not kneading dough, even if the flour stranding machine of some industry also by with face, knead dough, slitting separate machined, there is no disposablely to complete with face, knead dough, a whole set of machine of the operation of slitting, the noodles made do not have toughness, and mouthfeel is very poor.
No matter adopt which kind of mode, it all needs manual operation with the process in face, comprises the proportioning of flour and water, consumption, after all needing manually to measure standard, then carries out and face.Not only manpower consumption is comparatively large, inefficiency, and in weighing process, the subjective impact of people is comparatively large, causes the noodles finally made can not meet customer requirement completely.
Summary of the invention
The present invention is intended to solve above-described problem.An object of the present invention is to provide any one numerical-control full-automatic flour stranding machine in a kind of overcoming the above problems.Particularly, the invention provides can integrate with face, knead dough, the numerical-control full-automatic flour stranding machine of slitting.
According to a first aspect of the invention, the invention provides a kind of control method of numerical-control full-automatic flour stranding machine, the control method of described numerical-control full-automatic flour stranding machine comprises the following steps:
1) send flour and water: by PLC control dust feeder and water sending device respectively to face mixing drum in add flour and water;
2) and face: described PLC starts and face motor, water and flour is uniformly mixed, formation dough, and export pressure surface system to;
3) pressure surface: described PLC starts pressure surface motor, and dough is carried out extruding forming surface cake by pressure surface motor;
4) folded face: described PLC controls the rotating of folded face motor, after carrying out at least 2 folded faces, then carries out pressure surface, repeat at least 1 time, form the first dough sheet, and export plane system processed to described cake;
5) extrude again: described PLC starts face processed motor, extrudes again, forms the second dough sheet, and be delivered to face cutter group to described first dough sheet;
6) slitting: described cutter group carries out slitting to described second dough sheet, makes noodles.
Wherein, described control method also comprises:
7) shear: described noodles, by photoelectric sensor and solenoid control cutting knife, are cut into the noodles of predetermined length by described PLC;
8) carry: described PLC starts noodles conveying motor, is exported by the noodles conveyer belt of described predetermined length.
Wherein, described control method also comprises:
9) dusting: described noodles conveying driven by motor dusting brush roll, carries out dusting to the noodles of described predetermined length.
Control method as described in above content, described in send flour and water to comprise the following steps:
A) ratio of flour and water is selected in described PLC;
B) described PLC control weight transmitter adds flour by LOAD CELLS;
C) described PLC control water pump adds water by measuring pump.
Wherein, flour and water is sent to comprise the following steps described in:
A) ratio of flour and water is selected in described PLC;
B) described PLC control water pump adds water by measuring pump;
C) described PLC control weight transmitter adds flour by LOAD CELLS.
Wherein, described folded face is: described PLC controls the rotating of folded face motor, after carrying out 2 ~ 4 folded faces, then carries out pressure surface, repeat 3 ~ 6 times, form the first dough sheet, and export plane system processed to described cake.
Wherein, the single of described folded face motor folds face stroke is 0.3m ~ 0.6m.
Wherein, the length of the noodles of described predetermined length is 500mm ~ 2000mm.
Wherein, the unit interval dusting amount of described dusting device is 25 ~ 35g/min.
Wherein, the rotating speed of described noodles conveying motor is 0.2 ~ 0.3 meter per second.
The control method of numerical-control full-automatic flour stranding machine of the present invention, according to the different ratio of flour and water, automatically can carry out principle supply, and according to the folded parameter such as surface layer number, pressure surface number of times of control, thus produce the noodles of different hardness, different mouthfeel, meet the diversified demand in market.
Read the following description for exemplary embodiment with reference to accompanying drawing, other property features of the present invention and advantage will become clear.
Accompanying drawing explanation
To be incorporated in description and the accompanying drawing forming a part for description shows embodiments of the invention, and together with the description for explaining principle of the present invention.In the drawings, similar Reference numeral is used for key element like representation class.Accompanying drawing in the following describes is some embodiments of the present invention, instead of whole embodiment.For those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can be obtained according to these accompanying drawings.
Fig. 1 schematically illustrates the flow chart of the control method of numerical-control full-automatic flour stranding machine of the present invention.
Detailed description of the invention
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can be combined mutually.
All processes of the present invention all adopts PLC automatically to control, according to the proportioning of the consumption of the flour pre-set and water, and the consumption of given flour or water, automatically determine the consumption of another raw material, and carry out carrying, stirring; Can also, according to the different taste demand of client, the pressure surface carried out in various degree be automatically selected to fold face, to produce the noodles of different mouthfeel; Can also shear according to the length of the noodles arranged, the last transportation with noodles, carries out dusting, is convenient to depositing of noodles.
Fig. 1 shows the flow chart of the control method of numerical-control full-automatic flour stranding machine of the present invention.With reference to shown in Fig. 1, the control method of this numerical-control full-automatic flour stranding machine, comprises the following steps:
1) send flour and water: by PLC control dust feeder and water sending device respectively to face mixing drum in add flour and water;
2) and face: PLC starts and face motor, water and flour is uniformly mixed, formation dough, and export pressure surface system to;
3) pressure surface: PLC starts pressure surface motor, and dough is carried out extruding forming surface cake with the speed of 0.54 meter per second by pressure surface motor;
4) folded face: PLC controls the rotating of folded face motor, after opposite cake carries out at least 2 folded faces, then carries out pressure surface, repeats at least 1 time, form the first dough sheet, and export plane system processed to;
5) extrude again: PLC starts face processed motor, extrudes again, forms the second dough sheet, and be delivered to face cutter group to the first dough sheet;
6) slitting: face cutter group carries out slitting to the second dough sheet, makes noodles.
The control method of this numerical-control full-automatic flour stranding machine is further comprising the steps of:
7) shear: noodles, by photoelectric sensor and solenoid control cutting knife, are cut into the noodles of predetermined length by PLC;
8) carry: PLC starts noodles conveying motor, is exported by the noodles conveyer belt of predetermined length.
In addition, this control method can also comprise:
9) dusting: noodles conveying driven by motor dusting brush roll, carries out dusting to the noodles of the predetermined length in transport.
Particularly, flour and water is sent to comprise the following steps:
A) ratio of flour and water is selected in PLC;
B) PLC control weight transmitter adds flour by LOAD CELLS;
C) PLC control water pump adds water by measuring pump.
Send the operation of flour and water also can carry out according to following steps:
A) ratio of flour and water is selected in PLC;
B) PLC control water pump adds water by measuring pump;
C) PLC control weight transmitter adds flour by LOAD CELLS.
Particularly, the operating procedure in folded face is: PLC controls the rotating of folded face motor, after opposite cake carries out 2 ~ 4 folded faces, then carries out pressure surface, repeats 3 ~ 6 times, form the first dough sheet, and export plane system processed to.
Wherein, it is 0.3m ~ 0.6m that the single of folded face motor folds face stroke, and rotating speed is rotating forward 0.54 meter per second, and reverse 0.1 meter per second.
Particularly, the length of the noodles of predetermined length is 500mm ~ 2000mm.
The unit interval dusting amount of dusting device is 30g/min.
The rotating speed of noodles conveying motor is 0.2 ~ 0.3 meter per second.
Be described in detail with the specific embodiment of the flour of different ratio and water below.
Embodiment 1
1) flour and water is sent:
A) ratio of flour and water is selected to be 1:0.335 in PLC;
B) flour of input 2000g is set in PLC, PLC starts flour conveying motor, the helical blade in flour cylinder is driven to rotate with the speed of 0.5 meter per second, carry out flour conveying, flour in flour cylinder rotates into and face mixing drum along with helical blade, the weight of the flour sent is passed to PLC by weight transmitter by the LOAD CELLS bottom flour cylinder, when the flour weight sent reaches default flour weight, PLC controls flour conveying motor and quits work;
C) PLC is according to the ratio of the weight of flour and flour and water, calculate the water yield of needs, at powder feeding electric motor starting after 5 seconds, startup water pump and measuring pump carry out sending water, the water of conveying is injected and face mixing drum by measuring pump, the water yield of injection is fed back to PLC by measuring pump, and when pushing quantity reaches water requirement, PLC switches off the pump and measuring pump.
2) and face: PLC starts and face motor reversal, runs 3.5 minutes, water and flour are fully uniformly mixed with the speed of 0.28 meter per second, formation dough; Control again and face motor rotating forward operation, at the uniform velocity export dough to pressure surface system with the speed of 0.28 meter per second.
3) pressure surface: PLC starts pressure surface motor, and control folded face motor reversal 0.8 minute, dough is extruded forming surface cake repeatedly, and in this process, pressure surface motor is identical with the speed of service of folded face motor, such as, is all 0.54 meter per second.
4) folded face: when the photoelectric sensor below upper conveyor belt senses face cake, PLC controls folded face motor and rotates forward 1.5 seconds with the speed of 0.54 meter per second, then reverse 3 seconds, repetition like this twice, carry out folded face, then rotate forward operation, the face cake folded is transferred to pressure surface system, carries out pressure surface; Repetition like this 20 times, forms the first dough sheet; PLC controls folded face motor and reverses, and exports the first dough sheet to plane system processed with the speed of 0.22 meter per second.
5) extrude again: PLC starts face processed motor, drive face roller group to rotate with the speed of 0.22 meter per second, the first dough sheet is extruded again, forms the second dough sheet, and be delivered to face cutter group.
6) slitting: face cutter group carries out slitting to the second dough sheet, makes continuous print noodles.
So far, automatically realize the overall process from the dispersity of flour and water to noodles by PLC, but in order to the demand of satisfied different client, can also carry out the shearing of different length to noodles, and be delivered to noodles outlet, step is as follows:
7) shear: PLC controls the electromagnetic valve work of pneumatic clipper cutting apparatus by photoelectric sensor, control cutting knife and noodles are cut into the noodles that predetermined length is 520mm.
8) carry: when noodles are through photoelectric sensor, photoelectric sensor is by signal transmission to PLC, and PLC starts noodles conveying motor, drives noodles conveyer belt to be exported by the noodles sheared with the speed of 0.25 meter per second.
In order to avoid gluing of noodles sticks, conveniently deposits, dusting can also be carried out to the noodles in transport:
9) dusting: noodles conveying motor, while conveying noodles, drives the running of dusting brush roll, and the noodles good to the shearing in conveying carry out even dusting, and the dusting amount of its unit interval is 30g/min.
Embodiment 2
1) flour and water is sent:
A) ratio of flour and water is selected to be 1:0.35 in PLC;
B) water of input 700ml is set in PLC, PLC starts water pump and measuring pump carries out sending water, the water of conveying is injected and face mixing drum by measuring pump, the water yield of injection is fed back to PLC by measuring pump, when pushing quantity reaches the water yield of setting, PLC switches off the pump and measuring pump.
C) water yield of PLC according to setting and the ratio of flour and water, calculate the amount of the flour of needs, and start flour conveying motor with the helical blade rotation in the speed of 0.5 meter per second drive flour cylinder, carry out flour conveying, flour in flour cylinder rotates into and face mixing drum along with helical blade, the weight of the flour sent is passed to PLC by weight transmitter by the LOAD CELLS bottom flour cylinder, when the flour weight sent reaches default flour weight, PLC controls flour conveying motor and quits work;
2) and face: PLC starts and face motor rotates forward, and runs 3.5 minutes, water and flour are fully uniformly mixed with the speed of 0.28 meter per second, formation dough; Control again and the operation of face motor reversal, at the uniform velocity export dough to pressure surface system with identical speed.
3) pressure surface: PLC starts pressure surface motor, and control folded face motor rotates forward 0.8 minute, dough is extruded forming surface cake repeatedly, and in this process, pressure surface motor is identical with the speed of service of folded face motor, such as, is all 0.54 meter per second.
4) folded face: when the photoelectric sensor below upper conveyor belt senses face cake, PLC controls folded face motor and rotates forward 1.5 seconds with the speed of 0.54 meter per second, then reverse 3 seconds, so repeat once, carry out folded face, then rotate forward operation, the face cake folded is transferred to pressure surface system, carries out pressure surface; Repetition like this 20 times, forms the first dough sheet; PLC controls folded face motor and reverses, and exports the first dough sheet to plane system processed with the speed of 0.22 meter per second.
5) extrude again: PLC starts face processed motor, drive face roller group to rotate with the speed of 0.22 meter per second, the first dough sheet is extruded again, forms the second dough sheet, and be delivered to face cutter group.
6) slitting: face cutter group carries out slitting to the second dough sheet, makes continuous print noodles.
So far, automatically realize the overall process from the dispersity of flour and water to noodles by PLC, but in order to the demand of satisfied different client, can also carry out the shearing of different length to noodles, and be delivered to noodles outlet, step is as follows:
7) shear: PLC controls the electromagnetic valve work of pneumatic clipper cutting apparatus by photoelectric sensor, control cutting knife and noodles are cut into the noodles that predetermined length is 600mm.
8) carry: when noodles are through photoelectric sensor, photoelectric sensor is by signal transmission to PLC, and PLC starts noodles conveying motor, drives noodles conveyer belt to be exported by the noodles sheared with the speed of 0.25 meter per second.
In order to avoid the sticky of noodles sticks, conveniently deposit, dusting can also be carried out to the noodles in transport:
9) dusting: noodles conveying motor, while conveying noodles, drives the running of dusting brush roll, and the noodles good to the shearing in conveying carry out even dusting, and the dusting amount in its unit interval is 28g/min.
Variable Control table under table 1 different ratio
As shown in Table 1, when flour is identical with the proportioning of water, the number of times that single folds face is more, namely to fold the number of plies in face more for single, or pressure surface number of times is more, or when Mixing time is more of a specified duration, the viscoelasticity of the noodles finally made, extensibility, anti-disrumpent feelings performance are better.
Above-described content can combine enforcement individually or in every way, and these variant are all within protection scope of the present invention.
It should be noted that, in this article, the such as relational terms of first and second grades and so on is only used for an entity or operation to separate with another entity or operating space, and not necessarily requires or imply the relation that there is any this reality between these entities or operation or sequentially.And, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thus make to comprise the process of a series of key element, method, article or equipment and not only comprise those key elements, but also comprise other key elements clearly do not listed, or also comprise by the intrinsic key element of this process, method, article or equipment.When not more restrictions, by statement " comprising one ... " the key element limited, and be not precluded within process, method, article or the equipment comprising described key element and also there is other identical element.
Last it is noted that above embodiment is only in order to illustrate technical scheme of the present invention, be not intended to limit.Although with reference to previous embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (10)

1. a control method for numerical-control full-automatic flour stranding machine, is characterized in that, the control method of described numerical-control full-automatic flour stranding machine comprises the following steps:
1) send flour and water: by PLC control dust feeder and water sending device respectively to face mixing drum in add flour and water;
2) and face: described PLC starts and face motor, water and flour is uniformly mixed, formation dough, and export pressure surface system to;
3) pressure surface: described PLC starts pressure surface motor, and dough is carried out extruding forming surface cake by pressure surface motor;
4) folded face: described PLC controls the rotating of folded face motor, after carrying out at least 2 folded faces, then carries out pressure surface, repeat at least 1 time, form the first dough sheet, and export plane system processed to described cake;
5) extrude again: described PLC starts face processed motor, extrudes again, forms the second dough sheet, and be delivered to face cutter group to described first dough sheet;
6) slitting: described cutter group carries out slitting to described second dough sheet, makes noodles.
2. control method as claimed in claim 1, it is characterized in that, described control method also comprises:
7) shear: described noodles, by photoelectric sensor and solenoid control cutting knife, are cut into the noodles of predetermined length by described PLC;
8) carry: described PLC starts noodles conveying motor, is exported by the noodles conveyer belt of described predetermined length.
3. control method as claimed in claim 1 or 2, it is characterized in that, described control method also comprises:
9) dusting: described noodles conveying driven by motor dusting brush roll, carries out dusting to the noodles of described predetermined length.
4. the control method as described in any one of claims 1 to 3, is characterized in that, described in send flour and water to comprise the following steps:
A) ratio of flour and water is selected in described PLC;
B) described PLC control weight transmitter adds flour by LOAD CELLS;
C) described PLC control water pump adds water by measuring pump.
5. the control method as described in any one of claims 1 to 3, is characterized in that, described in send flour and water to comprise the following steps:
A) ratio of flour and water is selected in described PLC;
B) described PLC control water pump adds water by measuring pump;
C) described PLC control weight transmitter adds flour by LOAD CELLS.
6. the control method as described in any one of claims 1 to 3, is characterized in that, described folded face is: described PLC controls the rotating of folded face motor, after 2 ~ 4 folded faces are carried out to described cake, then carry out pressure surface, repeat 3 ~ 6 times, form the first dough sheet, and export plane system processed to.
7. the control method as described in any one of claims 1 to 3, is characterized in that, it is 0.3m ~ 0.6m that the single of described folded face motor folds face stroke.
8. control method as claimed in claim 2 or claim 3, it is characterized in that, the length of the noodles of described predetermined length is 500mm ~ 2000mm.
9. control method as claimed in claim 3, it is characterized in that, the unit interval dusting amount of described dusting device is 25 ~ 35g/min.
10. control method as claimed in claim 2 or claim 3, is characterized in that, the rotating speed of described noodles conveying motor is 0.2 ~ 0.3 meter per second.
CN201510603864.7A 2015-09-21 2015-09-21 Control method for numerically-controlled full-automatic noodle maker Pending CN105124415A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105652844A (en) * 2016-03-28 2016-06-08 河南万杰智能科技股份有限公司 Control system of small fresh noodle making and selling machine
CN105901048A (en) * 2016-06-08 2016-08-31 谷德嘉 Noodle press with automatic noodle managing function
CN105995517A (en) * 2016-07-29 2016-10-12 元厨(北京)科技有限公司 Automatic noodle maker

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CN204032266U (en) * 2014-09-11 2014-12-24 广东梅县梅雁矿业有限公司 A kind of novel oat noodle production equipment
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105652844A (en) * 2016-03-28 2016-06-08 河南万杰智能科技股份有限公司 Control system of small fresh noodle making and selling machine
CN105901048A (en) * 2016-06-08 2016-08-31 谷德嘉 Noodle press with automatic noodle managing function
CN105995517A (en) * 2016-07-29 2016-10-12 元厨(北京)科技有限公司 Automatic noodle maker

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Application publication date: 20151209