CN105123545A - Milking turntable monitoring device and monitoring method - Google Patents
Milking turntable monitoring device and monitoring method Download PDFInfo
- Publication number
- CN105123545A CN105123545A CN201510685860.8A CN201510685860A CN105123545A CN 105123545 A CN105123545 A CN 105123545A CN 201510685860 A CN201510685860 A CN 201510685860A CN 105123545 A CN105123545 A CN 105123545A
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- milking
- rotating disk
- signal
- secondary signal
- signal device
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/12—Milking stations
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/12—Milking stations
- A01K1/126—Carousels
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/12—Milking stations
- A01K1/123—Mobile milking parlours
Abstract
The invention discloses a milking turntable monitoring device. A plurality of milking stations are uniformly and circumferentially distributed surrounding a rotating shaft on a milking turntable, each milking station is correspondingly provided with a first signal device, a plurality of matched second signal devices are uniformly and fixedly installed in an area corresponding to any one of the milking stations, signal output ends of the plurality of second signal devices are respectively connected with a signal input end of a signal collector, and a signal output end of the signal collector is in communication connection with a communication base station. The invention also discloses a monitoring method adopted by the milking turntable monitoring device. The method comprises the following steps: sequentially numbering the plurality of second signal devices, receiving trigger signals of the second signal devices of different numbers, and monitoring various operation state parameters of the milking turntable. The milking turntable monitoring device is used for substituting the traditional manual monitoring on the milking turntable, various data needed by the monitoring alarming can be automatically acquired, so that a function for automatically and precisely carrying out the monitoring, analysis, judgment and alarming for the milking turntable and the operation personnel can be realized.
Description
Technical field
The present invention relates to a kind of employing rotating disk of milking and carry out servicing unit in milking operation process and method, particularly relate to one and to milk rotating disk monitoring device and monitoring method.
Background technology
To milk rotating disk and rotating disc type milking parlor; a kind ofly be applicable to scale or centralized milk cow/sheep and raise district and carry out the automated machine equipment produced of milking; after milk cow/sheep enters certain position of milking of rotating disk of milking; with dial rotation of milking; the personnel that milk then can as you were; mechanization, automaticity are high, and labor productivity is high.
The bit quantity of milking of rotating disk of milking is generally 20-80, specifically determines as required.General operation of milking is as follows:
1, object to be milked (as: cow) to be milked certain position of milking of rotating disk;
2, dipping before milking;
3, nipple is cleaned;
4, upper teatcup group starts mechanization and milks;
5, milk complete;
6, dipping after milking;
7, object of having milked exits the position of milking of rotating disk of milking.
Affect milking efficiency because have:
1, the efficiency of object top rotary table to be milked;
The efficiency of 2, manual operation dipping, cleaning, upper teatcup group and operative employee's qualification;
3, rotating disk electric fault of milking causes efficiency to reduce;
4, whether operative employee's inertia causes the work of milking to be carried out on time;
5, the cooperate degree between object to be milked and operative employee.
To sum up, all whether electric fault to occur to operant level, the working attitude of operative employee and rotating disk of milking relevant for most factor affecting milking efficiency.
So, administrative staff are generally raised the efficiency by milk rotating disk and monitor operation personnel of monitoring, such as: employing is manually spot-check the mode of patrolling and examining and carried out, the main selective examination two indices that adopts judges: the first, spot-check the size of animal completing to milk for a hour, consuming time to draw on average milking of every animal; The second, the number of times violating technical operation flow is patrolled and examined in every order of classes or grades at school (such as 6 hours one class, work in three shifts) artificial selective examination.
Above-mentioned conventional method exists following not enough:
1, artificial selective examination mode can not complete the monitoring of all weather operations order of classes or grades at school;
There is comparatively big error in the data statistics that 2, artificial selective examination mode obtains;
3, then operative employee's attitude is positive at the scene easily to occur selective examination personnel, and not at the scene time, the situation that operative employee slacks off;
4, one hour selective examination mode cannot go out the true milking efficiency of each order of classes or grades at school by accurate statistics, cannot follow the tracks of to occur abnormal time point, cause the critical datas such as the duration of stopping work simultaneously;
5, responsibility investigation is unfavorable for;
6, the working attitude spot-check personnel also can affect milking efficiency.
Summary of the invention
Object of the present invention be just to provide to solve the problem a kind of can the various data of automatic acquisition to realize milk rotating disk monitoring device and the monitoring method of precise monitoring and judgement.
The present invention is achieved through the following technical solutions above-mentioned purpose:
One is milked rotating disk monitoring device, within on described rotating disk of milking one week around the shaft, be evenly distributed with multiple position of milking, position correspondence that described rotating disk of milking is milked described in each is provided with first recoil simulator, the region of getting position correspondence of milking described in any one is installed with the matching used secondary signal device of multiple and described first recoil simulator, described secondary signal device can with described first recoil simulator to triggering signal time corresponding, the circumferencial direction that multiple described secondary signal device is the center of circle with described rotating shaft in this milks a region is uniformly distributed and any two described secondary signal devices can not receive the signal of two described first recoil simulators simultaneously, the signal output part of multiple described secondary signal device is connected with the signal input part of signal picker respectively, the signal output part of described signal picker and communication base station communicate to connect.
As preferably, described first recoil simulator is reflector, and described secondary signal device is optoelectronic switch and its quantity is six, on the fence outside rotating disk of milking described in described secondary signal device is installed on; Described signal picker and described rotating disk of milking share same power supply, and throw light on and share same power supply in the hall of milking at described communication base station and described rotating disk place of milking, described communication base station is communicated to connect by wireless network and remote monitoring terminal.As long as above-mentioned first recoil simulator and secondary signal device complement one another and secondary signal device can corresponding with the first recoil simulator namely mutual to exporting triggering signal on time, above-mentioned optoelectronic switch can produce triggering signal when reflector intercepts the light of optoelectronic switch; First recoil simulator and secondary signal device can also adopt distinct device as required, such as, first recoil simulator generating laser, secondary signal device laser pickoff also can realize identical effect, can export triggering signal when namely laser pickoff receives the laser of generating laser.
The monitoring method that rotating disk monitoring device of milking adopts, comprises the following steps:
(1) by the normal direction of rotation number consecutively of m secondary signal device by rotating disk of milking, its numbering is followed successively by 1,2,3 ... m-1, m, signal picker receives the triggering signal of all secondary signal devices, signal picker is uploaded to communication base station after triggering signal being processed, and is undertaken with reporting to the police the post-processed of triggering signal by signal picker and/or communication base station;
(2) triggering signal of the n-th secondary signal device is received before and after each working first, real time is now designated as T1, determine that T1 is the actual work hours, if T1 is later than normal workday, then be judged as that working is late, now record and be once late and calculate lagged time and report to the police, wherein n≤m;
(3) if do not receive new triggering signal after a dwell time threshold value, then judge rotating disk stopping of milking, now record a rotating disk stop and reporting to the police, perform from step (2) after receiving new triggering signal, and secondary signal device corresponding for new triggering signal is designated as the n-th secondary signal device; If receive new triggering signal after a dwell time threshold value, then judge that this triggering signal is the triggering signal of (n+1)th or (n-1)th secondary signal device, if the triggering signal of (n+1)th secondary signal device, then judge now to milk rotating disk as rotating forward, otherwise be reversion, if n is here m, then (n+1)th secondary signal device is the 1st secondary signal device, if n is 1, then (n-1)th secondary signal device is m secondary signal device; For the situation that rotating disk of milking rotates forward, when receiving second triggering signal of the n-th secondary signal device, then judge that rotating disk of milking rotates forward a position of milking, the real time is now designated as T2, and T2-T1 is rotating disk of milking and rotates forward a time of milking needed for position; For the situation of rotating disk reversion of milking, if receive second triggering signal of the n-th secondary signal device, then judge to milk rotating disk reversion more than a position of milking, now record once reversion and to milk more than one position reporting to the police; For the situation occurring in rotating disk rotating forward process of milking reversing, then immediately by above-mentioned Reversion process, for the situation occurring in rotating disk Umklapp process of milking rotating forward, then immediately by the process of above-mentioned rotating forward situation;
(4) if the situation of reversing more than a position of milking does not appear in rotating disk of milking, then when receiving xth the triggering signal of the n-th secondary signal device, x is the quantity of position that rotating disk milks of milking, the rotating disk that is judged as milking just circles, real time is now designated as T3, and T3-T1 is rotating disk of milking and is just circling the required time; If milked there is the situation more than a position of milking of reversing in rotating disk, then when receiving xth+y triggering signal of the n-th secondary signal device, x is the quantity of position that rotating disk milks of milking, y is the number of times of reversion more than a position of milking, the rotating disk that is judged as milking just circles, real time is now designated as T4, and T4-T1 is rotating disk of milking and is just circling the required time; If milked, rotating disk occurs that reversion exceedes threshold value more than the number of times of a position of milking, then report to the police and continue the number of times of cumulative reversion more than a position of milking.
Beneficial effect of the present invention is:
Replace Traditional Man to monitor by the present invention to milk rotating disk, can various data needed for automatic acquisition monitoring, alarming, thus realize carrying out the function of automatically, accurately monitoring, analyze, judge and reporting to the police to milk rotating disk and operating personnel; Concrete advantage is as follows:
1, Real-Time Monitoring is milked the duty of rotating disk, and carries out the normal/abnormal analysis of state according to the residing time period;
2, the abnormal operation of rotating disk of milking is caught in real time and statistical analysis, as: the number of times that rotating disk of milking stops operating, the duration stopped operating, counter-rotational number of times, counter-rotational ox figure place and duration etc.;
3, statistics is milked the consuming time to analyze rotating disk milking efficiency of dial rotation one week;
4, by the statistics that dial rotation of milking carries out weekly consuming time, stall number of times, each stall duration, reversion number of times in units of a week, figure place (reversion amplitude), each reversion duration are milked in each reversion;
5, in units of order of classes or grades at school, carry out that every order of classes or grades at school is consuming time, statistics that figure place (reversion amplitude), each reversion duration are milked in stall number of times, each stall duration, reversion number of times, each reversion;
6, Realtime Alerts:
(1) order of classes or grades at school delayed startup is reported to the police, and rotating disk of namely milking at the appointed time starts for normal, otherwise sends warning;
(2) each order of classes or grades at school is milked, and rotating disk stall is overtime reports to the police;
(3) geofence when rotating disk of milking reversion to be milked more than, and rotating disk accumulative reversion duration time-out of milking is reported to the police;
(4) because signal picker and rotating disk of milking share same power supply, so utilize signal picker can realize the milk electric abnormal alarm of rotating disk, rotating disk of milking power failure warning, the warning of secondary signal failure of apparatus, signal picker power down warning;
(5) same power supply is shared because communication base station throw light on the hall of milking at rotating disk place of milking, so utilize communication base station can realize the milking electric abnormal alarm in hall, hall of milking to have a power failure warning, communication base station Failure Alarm, communication base station power down warning.
Accompanying drawing explanation
Fig. 1 is the structural representation of rotating disk monitoring device of milking of the present invention, and rotating disk of milking wherein is depression angle.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described:
As shown in Figure 1, within on rotating disk 2 of milking of the present invention 1 one weeks around the shaft, be evenly distributed with multiple position 3 of milking, there is shown 48 positions 3 of milking, can also be other quantity, rotating disk monitoring device of milking of the present invention comprises reflector 4, optoelectronic switch 6, signal picker 7, communication base station 8 and remote monitoring terminal 9, each position 3 correspondence of milking on rotating disk 2 of milking is provided with a reflector 4, as long as its installation site is milking in region, position 3, the region of the fence 5 of milking outside rotating disk 2 being got any one position 3 correspondence of milking is installed with 6 (also can be other number) and the matching used optoelectronic switch 6 of reflector 4, optoelectronic switch 6 can with reflector 4 to triggering signal time corresponding, the circumferencial direction that 6 optoelectronic switches 6 are the center of circle with rotating shaft 1 in the region of this position 3 of milking is uniformly distributed and any two optoelectronic switches 6 can not receive the signal of two reflectors 4 simultaneously, namely the arc length of all optoelectronic switches 6 occupied by circumferencial direction is less than the arc length of position 3 occupied by circumferencial direction of milking, the signal output part of 6 optoelectronic switches 6 is connected with the signal input part of signal picker 7 respectively, the signal output part of signal picker 7 is connected by radio communication (as radio communication) with communication base station 8, communication base station 8 is connected by radio communication (as GPRS and/or CDMA) with remote monitoring terminal 9, signal picker 7 shares same power supply with rotating disk 2 (its primary electricity using device is electric rotating machine, not shown in the figures) of milking, and communication base station 8 throws light on the hall of milking at rotating disk 2 place of milking and shares same power supply.
Composition graphs 1, the monitoring method that rotating disk monitoring device of milking of the present invention adopts, comprises the following steps:
(1) by the normal direction of rotation number consecutively of 6 optoelectronic switches 6 by rotating disk 2 of milking, its numbering is followed successively by 1,2,3,4,5,6, signal picker 7 receives the triggering signal of 6 optoelectronic switches 6, signal picker 7 is uploaded to communication base station 8 after triggering signal being processed, and is undertaken with reporting to the police the post-processed of triggering signal by signal picker 7 and/or communication base station 8;
(2) triggering signal of the n-th optoelectronic switch 6 is received before and after each working first, real time is now designated as T1, determine that T1 is the actual work hours, if T1 is later than normal workday, then be judged as that working is late, now record and be once late and calculate lagged time and report to the police, wherein n≤6;
(3) if do not receive new triggering signal after a dwell time threshold value (artificially setting according to actual conditions), then judge that rotating disk 2 of milking stops, now record a rotating disk stop and reporting to the police, perform from step (2) after receiving new triggering signal, and optoelectronic switch 6 corresponding for new triggering signal is designated as the n-th optoelectronic switch 6; If receive new triggering signal after a dwell time threshold value, then judge that this triggering signal is the triggering signal of (n+1)th or (n-1)th optoelectronic switch 6, if the triggering signal of (n+1)th optoelectronic switch 6, then judge now to milk rotating disk 2 as rotating forward, otherwise be reversion, if n is here 6, then (n+1)th optoelectronic switch 6 is the 1st secondary signal device, if n is 1, then (n-1)th optoelectronic switch 6 is the 6th optoelectronic switch 6; For the situation that rotating disk 2 of milking rotates forward, when receiving second triggering signal of the n-th optoelectronic switch 6, then judge that rotating disk 2 of milking rotates forward a position of milking, the real time is now designated as T2, and T2-T1 is rotating disk 2 of milking and rotates forward a time of milking needed for position; For the situation that rotating disk 2 of milking reverses, if receive second triggering signal of the n-th optoelectronic switch 6, then the rotating disk 2 that judges to milk reverses more than a position of milking, and now records once reversion and to milk more than one position reporting to the police; For the situation occurring in rotating disk 2 rotating forward process of milking reversing, then immediately by above-mentioned Reversion process, for the situation occurring in rotating disk 2 Umklapp process of milking rotating forward, then immediately by the process of above-mentioned rotating forward situation;
(4) if the situation of reversing more than a position of milking does not appear in rotating disk 2 of milking, then when receiving xth the triggering signal of the n-th optoelectronic switch 6, x is the quantity of position 3 that rotating disk 2 milks of milking, the rotating disk 2 that is judged as milking just circles, real time is now designated as T3, and T3-T1 is rotating disk 2 of milking and is just circling the required time; If milked there is the situation more than a position of milking of reversing in rotating disk 2, then when receiving xth+y triggering signal of the n-th optoelectronic switch 6, x is the quantity of position 3 that rotating disk 2 milks of milking, y is the number of times of reversion more than a position of milking, the rotating disk 2 that is judged as milking just circles, real time is now designated as T4, and T4-T1 is rotating disk 2 of milking and is just circling the required time; If milked, rotating disk 2 occurs that reversion exceedes threshold value (artificially setting according to actual conditions) more than the number of times of a position of milking, then report to the police and continue the number of times of cumulative reversion more than a position of milking.
On said apparatus and method basis, user can also set monitoring and the warning of other many kinds of parameters as required, is specifically decided according to the actual requirements.
Above-described embodiment is preferred embodiment of the present invention; it is not the restriction to technical solution of the present invention; as long as without the technical scheme that creative work can realize on the basis of above-described embodiment, all should be considered as falling within the scope of the rights protection of patent of the present invention.
Claims (3)
1. a rotating disk monitoring device of milking, within on described rotating disk of milking one week around the shaft, be evenly distributed with multiple position of milking, it is characterized in that: described in milk rotating disk milks described in each position correspondence first recoil simulator is installed, the region of getting position correspondence of milking described in any one is installed with the matching used secondary signal device of multiple and described first recoil simulator, described secondary signal device can with described first recoil simulator to triggering signal time corresponding, the circumferencial direction that multiple described secondary signal device is the center of circle with described rotating shaft in this milks a region is uniformly distributed and any two described secondary signal devices can not receive the signal of two described first recoil simulators simultaneously, the signal output part of multiple described secondary signal device is connected with the signal input part of signal picker respectively, the signal output part of described signal picker and communication base station communicate to connect.
2. rotating disk monitoring device of milking according to claim 1, it is characterized in that: described first recoil simulator is reflector, described secondary signal device is optoelectronic switch and its quantity is six, on the fence outside rotating disk of milking described in described secondary signal device is installed on; Described signal picker and described rotating disk of milking share same power supply, and throw light on and share same power supply in the hall of milking at described communication base station and described rotating disk place of milking, described communication base station is communicated to connect by wireless network and remote monitoring terminal.
3. the monitoring method that rotating disk monitoring device of milking as claimed in claim 1 or 2 adopts, is characterized in that: comprise the following steps:
(1) by the normal direction of rotation number consecutively of m secondary signal device by rotating disk of milking, its numbering is followed successively by 1,2,3 ... m-1, m, signal picker receives the triggering signal of all secondary signal devices, signal picker is uploaded to communication base station after triggering signal being processed, and is undertaken with reporting to the police the post-processed of triggering signal by signal picker and/or communication base station;
(2) triggering signal of the n-th secondary signal device is received before and after each working first, real time is now designated as T1, determine that T1 is the actual work hours, if T1 is later than normal workday, then be judged as that working is late, now record and be once late and calculate lagged time and report to the police, wherein n≤m;
(3) if do not receive new triggering signal after a dwell time threshold value, then judge rotating disk stopping of milking, now record a rotating disk stop and reporting to the police, perform from step (2) after receiving new triggering signal, and secondary signal device corresponding for new triggering signal is designated as the n-th secondary signal device; If receive new triggering signal after a dwell time threshold value, then judge that this triggering signal is the triggering signal of (n+1)th or (n-1)th secondary signal device, if the triggering signal of (n+1)th secondary signal device, then judge now to milk rotating disk as rotating forward, otherwise be reversion, if n is here m, then (n+1)th secondary signal device is the 1st secondary signal device, if n is 1, then (n-1)th secondary signal device is m secondary signal device; For the situation that rotating disk of milking rotates forward, when receiving second triggering signal of the n-th secondary signal device, then judge that rotating disk of milking rotates forward a position of milking, the real time is now designated as T2, and T2-T1 is rotating disk of milking and rotates forward a time of milking needed for position; For the situation of rotating disk reversion of milking, if receive second triggering signal of the n-th secondary signal device, then judge to milk rotating disk reversion more than a position of milking, now record once reversion and to milk more than one position reporting to the police; For the situation occurring in rotating disk rotating forward process of milking reversing, then immediately by above-mentioned Reversion process, for the situation occurring in rotating disk Umklapp process of milking rotating forward, then immediately by the process of above-mentioned rotating forward situation;
(4) if the situation of reversing more than a position of milking does not appear in rotating disk of milking, then when receiving xth the triggering signal of the n-th secondary signal device, x is the quantity of position that rotating disk milks of milking, the rotating disk that is judged as milking just circles, real time is now designated as T3, and T3-T1 is rotating disk of milking and is just circling the required time; If milked there is the situation more than a position of milking of reversing in rotating disk, then when receiving xth+y triggering signal of the n-th secondary signal device, x is the quantity of position that rotating disk milks of milking, y is the number of times of reversion more than a position of milking, the rotating disk that is judged as milking just circles, real time is now designated as T4, and T4-T1 is rotating disk of milking and is just circling the required time; If milked, rotating disk occurs that reversion exceedes threshold value more than the number of times of a position of milking, then report to the police and continue the number of times of cumulative reversion more than a position of milking.
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| CN108476998A (en) * | 2018-03-01 | 2018-09-04 | 上海麦喀斯机械设备有限公司 | A kind of automatic spray formula turntable milker |
| CN110545661A (en) * | 2017-06-07 | 2019-12-06 | 利拉伐控股有限公司 | Control system for a rotary milking parlor and method for controlling a rotary milking parlor |
| CN111386466A (en) * | 2017-12-21 | 2020-07-07 | 利拉伐控股有限公司 | Measuring system for a rotary milking parlor, method for controlling a rotary milking parlor, computer program, and non-volatile data carrier containing the computer program |
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| CN111386466A (en) * | 2017-12-21 | 2020-07-07 | 利拉伐控股有限公司 | Measuring system for a rotary milking parlor, method for controlling a rotary milking parlor, computer program, and non-volatile data carrier containing the computer program |
| CN111386466B (en) * | 2017-12-21 | 2022-11-18 | 利拉伐控股有限公司 | Measuring system, method and non-volatile data carrier for a rotary milking parlor with a movable platform |
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| Publication number | Publication date |
|---|---|
| CN105123545B (en) | 2018-03-13 |
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