CN105123545B - Rotating disk monitoring device of milking and monitoring method - Google Patents
Rotating disk monitoring device of milking and monitoring method Download PDFInfo
- Publication number
- CN105123545B CN105123545B CN201510685860.8A CN201510685860A CN105123545B CN 105123545 B CN105123545 B CN 105123545B CN 201510685860 A CN201510685860 A CN 201510685860A CN 105123545 B CN105123545 B CN 105123545B
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- milking
- rotating disk
- signal
- secondary signal
- trigger signal
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/12—Milking stations
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/12—Milking stations
- A01K1/126—Carousels
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/12—Milking stations
- A01K1/123—Mobile milking parlours
Abstract
The invention discloses one kind milking rotating disk monitoring device, multiple milking positions are evenly distributed with milking rotating disk within one week around the shaft, each milking position is correspondingly provided with first recoil simulator, region corresponding to any one milking position is taken uniformly to be installed with multiple supporting secondary signal devices, the signal output part of multiple secondary signal devices is connected with the signal input part of signal picker respectively, and signal output part and the communication base station of signal picker communicate to connect.The invention also discloses the monitoring method that a kind of rotating disk monitoring device of milking uses, by to multiple secondary signal device number consecutivelies, according to the trigger signal of the different secondary signal devices numbered received, the monitoring of the various running state parameters to rotating disk of milking is realized.Traditional Man monitoring milking rotating disk is replaced by of the invention, the various data needed for monitoring, alarming can be obtained automatically, so as to realize function that is automatic to milking rotating disk and operating personnel's progress, accurately monitoring, analyze, judge and alarm.
Description
Technical field
The present invention relates to the servicing unit during a kind of rotating disk progress milking operation using milking and method, more particularly to
One kind milking rotating disk monitoring device and monitoring method.
Background technology
Rotating disk of milking is rotating disc type milking parlor, is that one kind is applied to scale or centralized milk cow/sheep raising area is squeezed
The automated machine equipment of milk production, after milk cow/sheep enters some milking position of milking rotating disk, rotate, and squeeze with milking rotating disk
Milk personnel then can be motionless in situ, and mechanization, automaticity are high, and labor productivity is high.
The milking bit quantity of milking rotating disk is generally 20-80, depending on needs.In general milking process is such as
Under：
1st, object to be milked is (such as：Cow) on milk rotating disk some milking position；
2nd, dipping before milking；
3rd, nipple is cleaned；
4th, upper teatcup group starts mechanization milking；
5th, milking finishes；
6th, dipping after milking；
7th, object of having milked exits the milking position of milking rotating disk.
The factor for influenceing milking efficiency has：
1st, the efficiency of object top rotary table to be milked；
2nd, manual operation dipping, cleaning, the efficiency of upper teatcup group are operative employee's qualification；
3rd, milking rotating disk electric fault causes efficiency to reduce；
4th, operative employee's inertia causes whether milking work is carried out on time；
5th, the degree of cooperation between object to be milked and operative employee.
To sum up, horizontal, working attitude and milking turn most factors for influenceing milking efficiency with the operation of operative employee
Whether disk occurs electric fault correlation.
So administrative staff typically improve efficiency by monitoring milking rotating disk and monitor operation personnel, such as：Using people
The mode of work selective examination inspection is carried out, main to be judged using selective examination two indices：Firstth, one hour animal for completing milking is spot-check
Quantity, to show that the average milking of every animal takes；Secondth, manually spot-check per order of classes or grades at school (such as 6 one class of hours, work in three shifts)
The number of technical operation flow is violated in inspection.
Following deficiency be present in above-mentioned conventional method：
1st, artificial selective examination mode can not possibly complete the monitoring of all weather operations order of classes or grades at school；
2nd, there is larger error in the data statistics that artificial selective examination mode obtains；
3rd, easily there are selective examination personnel then operative employee's attitude be positive at the scene, without at the scene when, feelings that operative employee slacks off
Condition；
4th, one hour selective examination mode can not accurate statistics go out the true milking efficiency of each order of classes or grades at school, while appearance can not be tracked
The critical datas such as the time point of exception, the duration for causing shut-down；
5th, it is unfavorable for responsibility investigation；
6th, milking efficiency can also be influenceed by spot-check the working attitude of personnel.
The content of the invention
The purpose of the present invention is that to solve the above problems and various data can be obtained automatically with reality by providing one kind
The milking rotating disk monitoring device and monitoring method for now accurately monitoring and judging.
The present invention is achieved through the following technical solutions above-mentioned purpose：
One kind milking rotating disk monitoring device, it is described milking rotating disk on be evenly distributed with multiple milking positions, institute within one week around the shaft
State each described milking position on milking rotating disk and one the first recoil simulator is correspondingly installed, take any one of milking position right
The region answered is installed with the multiple and matching used secondary signal device of first recoil simulator, the secondary signal dress
Put can with first recoil simulator to it is corresponding when trigger signal, multiple secondary signal devices are in the milking position area
Circumferencial direction in domain using the rotating shaft as the center of circle be uniformly distributed and any two described in secondary signal device can not receive simultaneously
The signal of two first recoil simulators, the signal output parts of multiple secondary signal devices respectively with signal picker
Signal input part connects, and signal output part and the communication base station of the signal picker communicate to connect.
Preferably, first recoil simulator is reflector, the secondary signal device is optoelectronic switch and its quantity
For six, the secondary signal device is installed on the fence on the outside of the milking rotating disk；The signal picker squeezes with described
Milk rotating disk shares same power supply, and the communication base station shares same power supply with the milking hall illumination where the milking rotating disk,
The communication base station is communicated to connect by wireless network and remote monitoring terminal.Above-mentioned first recoil simulator and secondary signal device
As long as complement one another and secondary signal device can it is corresponding with the first recoil simulator be mutually aligned when export trigger signal
, above-mentioned optoelectronic switch can reflector obstruct optoelectronic switch light when produce trigger signal；First recoil simulator and
Secondary signal device can also use distinct device as needed, such as, the first recoil simulator generating laser, secondary signal
Device laser pickoff can also realize identical effect, i.e., energy is defeated when laser pickoff receives the laser of generating laser
Go out trigger signal.
A kind of monitoring method that rotating disk monitoring device uses of milking, comprises the following steps：
(1) the normal direction of rotation number consecutively by m secondary signal device by milking rotating disk, it is numbered and is followed successively by 1,2,
3 ... m-1, m, signal picker receive the trigger signal of all secondary signal devices, and signal picker is by trigger signal
Communication base station is uploaded to after reason, the post-processing and alarm to trigger signal are carried out by signal picker and/or communication base station；
(2) trigger signal of n-th of secondary signal device is received before and after working first every time, real time note now
For T1, it is the actual work hours to determine T1, if T1 is later than normal workday, is judged as that working is late, now records once
It is late and calculates lagged time and alarm, wherein n≤m；
(3) if being not received by new trigger signal after a dwell time threshold value, judge that milking rotating disk stops,
Now record a rotating disk to stop and alarm, performed after receiving new trigger signal since step (2), and new is touched
Secondary signal device corresponding to signalling is designated as n-th of secondary signal device；If received after a dwell time threshold value
New trigger signal, then it is the trigger signal of (n+1)th or (n-1)th secondary signal device to judge the trigger signal, if
It is the trigger signal of (n+1)th secondary signal device, then the rotating disk that judges now to milk is reversion to rotate forward, and n here is such as
Fruit is m, then (n+1)th secondary signal device is the 1st secondary signal device, if n is 1, (n-1)th secondary signal dress
Put as m-th of secondary signal device；In the case of rotating disk of milking rotates forward, when receiving the of n-th secondary signal device
During two trigger signals, then judge that milking rotating disk rotates forward a milking position, the real time now is designated as T2, and T2-T1 is to squeeze
Milk rotating disk rotates forward the time needed for a milking position；In the case of rotating disk of milking inverts, if receiving n-th of secondary signal
Second trigger signal of device, then judge milking rotating disk reversion milking more than one position, now record and once invert more than one
Simultaneously alarm individual milking position；In the case of occurring inverting during rotating disk of milking rotates forward, then handled immediately by above-mentioned Reversion,
In the case of occurring rotating forward in rotating disk Umklapp process of milking, then handled immediately by above-mentioned rotating forward situation；
(4) if the situation for inverting the position of the milking more than one does not occur in milking rotating disk, believe when receiving n-th second
During x-th of trigger signal of number device, x is the quantity of position of being milked on milking rotating disk, and the rotating disk that is judged as milking just circles, now
Real time be designated as T3, T3-T1 is that rotating disk of milking just is circling the required time；It is super that if reversion occurs in milking rotating disk
The situation of a milking position is crossed, then when the individual trigger signals of the xth+y for receiving n-th of secondary signal device, x is milking rotating disk
The quantity of upper milking position, y are the number of reversion milking more than one position, are judged as that milking rotating disk just circles, reality now
Time is designated as T4, and T4-T1 is that milking rotating disk is just circling the required time；Squeezed if inverting occurs in milking rotating disk more than one
The number of milk position exceedes threshold value, then alarming and continuing to add up inverts the number of the position of the milking more than one.
The beneficial effects of the present invention are：
Traditional Man monitoring milking rotating disk is replaced by the present invention, the various numbers needed for monitoring, alarming can be obtained automatically
According to so as to realize function that is automatic to milking rotating disk and operating personnel's progress, accurately monitoring, analyze, judge and alarm；Specifically
Advantage is as follows：
1st, the working condition of the rotating disk of monitoring milking in real time, and the normal/abnormal analysis of state is carried out according to the residing period；
2nd, the abnormal operation of real-time capture milking rotating disk and statistical analysis, such as：Milking rotating disk stop operating number, stop
The duration of rotation, counter-rotational number, counter-rotational ox digit and duration etc.；
3rd, statistics milking rotating disk is rotated one week and taken to analyze rotating disk milking efficiency；
4th, by rotating disk of milking rotate one week in units of taken weekly, stall number, to stall duration, reversion every time secondary
The statistics of number, every time reversion milking digit (reversion amplitude), every time reversion duration；
5th, stalling number time-consuming per order of classes or grades at school is carried out in units of order of classes or grades at school, stalls duration, every time reversion number, reversion every time
The statistics of digit of milking (reversion amplitude), every time reversion duration；
6th, Realtime Alerts：
(1) order of classes or grades at school delayed startup is alarmed, i.e., rotating disk of milking at the appointed time starts to be normal, otherwise sends alarm；
(2) each order of classes or grades at school milking rotating disk stalling time-out alarm；
(3) rotating disk of milking inverts the geofence during position of the milking more than one, and the accumulative reversion duration of milking rotating disk surpasses
Alarm；
(4) because signal picker and milking rotating disk share same power supply, so can be realized using signal picker crowded
The electric abnormal alarm of milk rotating disk, milking rotating disk power failure alarm, the alarm of secondary signal failure of apparatus, signal picker power down alarm；
(5) because communication base station and the milking hall illumination where milking rotating disk share same power supply, so utilizing communication
Base station can realize that the electric abnormal alarm in milking hall, the power failure alarm of milking hall, communication base station Failure Alarm, communication base station fall
Electric alarm.
Brief description of the drawings
Fig. 1 is the structural representation of milking rotating disk monitoring device of the present invention, and milking rotating disk therein is depression angle.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings：
As shown in figure 1, multiple milking positions 3 are evenly distributed with 1 one weeks around the shaft on milking rotating disk 2 of the present invention, in figure
48 milking positions 3 are shown, can also be other quantity, milking rotating disk monitoring device of the present invention includes reflector 4, photoelectricity
6, signal picker 7, communication base station 8 and remote monitoring terminal 9 are switched, each milking position 3, which corresponds to, on rotating disk 2 of milking is provided with
One reflector 4, as long as its installation site in the milking region of position 3, takes on the fence 5 in the outside of milking rotating disk 2 and appointed
Region corresponding to one milking position 3 of meaning is installed with 6 (can also be other numbers) and 4 matching used photoelectricity of reflector
Switch 6, optoelectronic switch 6 can with reflector 4 to it is corresponding when trigger signal, 6 optoelectronic switches 6 are in the area of the milking position 3
Circumferencial direction in domain with rotating shaft 1 for the center of circle is uniformly distributed and any two optoelectronic switch 6 can not receive two reflectors 4 simultaneously
Signal, i.e., all optoelectronic switches 6 the arc length occupied by circumferencial direction be less than one milking position 3 occupied by circumferencial direction
Arc length, the signal input part of the signal output parts of 6 optoelectronic switches 6 respectively with signal picker 7 are connected, signal picker 7
Signal output part is connected with communication base station 8 by radio communication (such as radio communication), and communication base station 8 is logical with remote monitoring terminal 9
Cross radio communication (such as GPRS and/or CDMA) connection；(its main electrical equipment is electric rotating to signal picker 7 with milking rotating disk 2
Machine, do not show in figure) same power supply is shared, communication base station 8 shares same power supply with the milking hall illumination where milking rotating disk 2.
With reference to Fig. 1, the monitoring method of milking rotating disk monitoring device use of the present invention, comprise the following steps：
(1) the normal direction of rotation number consecutively by 6 optoelectronic switches 6 by milking rotating disk 2, it is numbered and is followed successively by 1,2,3,
4th, 5,6, signal picker 7 receive 6 optoelectronic switches 6 trigger signal, signal picker 7 trigger signal is handled after on
Communication base station 8 is transmitted to, the post-processing and alarm to trigger signal are carried out by signal picker 7 and/or communication base station 8；
(2) trigger signal of n-th of optoelectronic switch 6 is received before and after working first every time, the real time now is designated as
T1, it is the actual work hours to determine T1, if T1 is later than normal workday, is judged as that working is late, it is slow now to record once
To and calculate lagged time and alarm, wherein n≤6；
(3) if being not received by new triggering letter after a dwell time threshold value (being manually set according to actual conditions)
Number, then judge that milking rotating disk 2 stops, now recording a rotating disk and stop and alarm, from step after new trigger signal is received
Suddenly (2) start to perform, and optoelectronic switch 6 corresponding to new trigger signal is designated as into n-th of optoelectronic switch 6；If stop at one
New trigger signal is only received after time threshold, then it is (n+1)th or (n-1)th optoelectronic switch 6 to judge the trigger signal
Trigger signal, if the trigger signal of (n+1)th optoelectronic switch 6, then the rotating disk 2 that judges now to milk is to rotate forward
Reversion, n here is if 6, then (n+1)th optoelectronic switch 6 is the 1st secondary signal device, if n is 1, (n-1)th
Individual optoelectronic switch 6 is the 6th optoelectronic switch 6；In the case of rotating disk 2 of milking rotates forward, when receiving n-th of optoelectronic switch 6
Second trigger signal when, then judge that milking rotating disk 2 rotates forward a milking position, the real time now is designated as T2, and T2-T1 is
The time needed for a milking position is rotated forward for milking rotating disk 2；In the case of rotating disk 2 of milking inverts, if receiving n-th of light
Second trigger signal of electric switch 6, then judge that milking rotating disk 2 inverts the position of the milking more than one, it is super now to record once reversion
Cross a milking position and alarm；In the case of occurring inverting during rotating disk 2 of milking rotates forward, then above-mentioned Reversion is pressed immediately
Processing, in the case of occurring rotating forward in the Umklapp process of rotating disk 2 of milking, then handled immediately by above-mentioned rotating forward situation；
(4) if the situation of the position of the milking more than one does not occur inverting in milking rotating disk 2, when receiving n-th of photoelectricity
During x-th of trigger signal of switch 6, x is the quantity of milking position 3 on milking rotating disk 2, is judged as that milking rotating disk 2 just circles, this
When real time be designated as T3, T3-T1 is that rotating disk 2 of milking just is circling the required time；If milking rotating disk 2 occurs instead
Turn the situation of the position of the milking more than one, then when the individual trigger signals of the xth+y for receiving n-th of optoelectronic switch 6, x turns for milking
The quantity of milking position 3 on disk 2, y are the number of reversion milking more than one position, are judged as that milking rotating disk 2 just circles, now
Real time is designated as T4, and T4-T1 is that milking rotating disk 2 is just circling the required time；If there is reversion and exceeded in milking rotating disk 2
The number of one milking position exceedes threshold value (being manually set according to actual conditions), then alarms and continue cumulative reversion and squeezed more than one
The number of milk position.
On the basis of said apparatus and method, user can also set monitoring and the report of other many kinds of parameters as needed
It is alert, depending on being actually needed.
Above-described embodiment is presently preferred embodiments of the present invention, is not the limitation to technical solution of the present invention, as long as
The technical scheme that can be realized on the basis of above-described embodiment without creative work, it is regarded as falling into patent of the present invention
Rights protection scope in.
Claims (1)
1. a kind of monitoring method that rotating disk monitoring device uses of milking, in the milking rotating disk monitoring device, the milking rotating disk
On be evenly distributed with one week around the shaft multiple milking positions, each described milking position is correspondingly provided with one on the milking rotating disk
First recoil simulator, take region corresponding to any one of milking position to be installed with and multiple match somebody with somebody with first recoil simulator
Cover the secondary signal device that uses, the secondary signal device can with first recoil simulator to it is corresponding when triggering letter
Number, circumferencial direction of multiple secondary signal devices using the rotating shaft as the center of circle in the milking position region is uniformly distributed and appointed
Two secondary signal devices of meaning can not receive the signal of two first recoil simulators, multiple secondary signals simultaneously
The signal output part of device is connected with the signal input part of signal picker respectively, the signal output part of the signal picker with
Communication base station communicates to connect；It is characterized in that：The monitoring method comprises the following steps：
(1) the normal direction of rotation number consecutively by m secondary signal device by milking rotating disk, its numbering are followed successively by 1,2,3 ...
M-1, m, signal picker receives the trigger signal of all secondary signal devices, after signal picker is handled trigger signal
Communication base station is uploaded to, the post-processing and alarm to trigger signal are carried out by signal picker and/or communication base station；
(2) trigger signal of n-th of secondary signal device is received before and after working first every time, the real time now is designated as
T1, it is the actual work hours to determine T1, if T1 is later than normal workday, is judged as that working is late, it is slow now to record once
To and calculate lagged time and alarm, wherein n≤m；
(3) if being not received by new trigger signal after a dwell time threshold value, judge that milking rotating disk stops, now
Rotating disk of record stops and alarmed, and is being performed after receiving new trigger signal since step (2), and new triggering is believed
Secondary signal device corresponding to number is designated as n-th of secondary signal device；If received after a dwell time threshold value new
Trigger signal, then it is the trigger signal of (n+1)th or (n-1)th secondary signal device to judge the trigger signal, if n-th
The trigger signal of+1 secondary signal device, the then rotating disk that judges now to milk are reversion to rotate forward, n here if
M, then (n+1)th secondary signal device is the 1st secondary signal device, if n is 1, (n-1)th secondary signal device is
For m-th of secondary signal device；In the case of rotating disk of milking rotates forward, when receiving second of n-th of secondary signal device
During trigger signal, then judge that milking rotating disk rotates forward a milking position, the real time now is designated as T2, and T2-T1 is to milk to turn
Disk rotates forward the time needed for a milking position；In the case of rotating disk of milking inverts, if receiving n-th of secondary signal device
Second trigger signal, then judge milking rotating disk reversion more than one milking position, now record once invert more than one squeeze
Simultaneously alarm milk position；In the case of occurring inverting during rotating disk of milking rotates forward, then handled immediately by above-mentioned Reversion, for
There is situation about rotating forward in milking rotating disk Umklapp process, then handled immediately by above-mentioned rotating forward situation；
(4) if the situation for inverting the position of the milking more than one does not occur in milking rotating disk, filled when receiving n-th of secondary signal
During x-th of the trigger signal put, x is the quantity of milking position on milking rotating disk, is judged as that milking rotating disk just circles, reality now
The border time is designated as T3, and T3-T1 is that milking rotating disk is just circling the required time；If there is reversion more than one in milking rotating disk
The situation of individual milking position, then when the individual trigger signals of the xth+y for receiving n-th of secondary signal device, x is crowded on milking rotating disk
The quantity of milk position, y are the number of reversion milking more than one position, are judged as that milking rotating disk just circles, the real time now
T4 is designated as, T4-T1 is that milking rotating disk is just circling the required time；If milking rotating disk occurs inverting the position of the milking more than one
Number exceed threshold value, then alarm and continue the number of cumulative reversion milking more than one position.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510685860.8A CN105123545B (en) | 2015-10-21 | 2015-10-21 | Rotating disk monitoring device of milking and monitoring method |
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| CN201510685860.8A CN105123545B (en) | 2015-10-21 | 2015-10-21 | Rotating disk monitoring device of milking and monitoring method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110545661B (en) * | 2017-06-07 | 2022-07-29 | 利拉伐控股有限公司 | Control system for a rotary milking parlor and method for controlling a rotary milking parlor |
| CN111386466B (en) * | 2017-12-21 | 2022-11-18 | 利拉伐控股有限公司 | Measuring system, method and non-volatile data carrier for a rotary milking parlor with a movable platform |
| CN108476998A (en) * | 2018-03-01 | 2018-09-04 | 上海麦喀斯机械设备有限公司 | A kind of automatic spray formula turntable milker |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| RU2525257C2 (en) * | 2009-04-01 | 2014-08-10 | Делаваль Холдинг Аб | Device for automatic washing teat cups of rotary milking platform |
| RU2563680C2 (en) * | 2010-02-15 | 2015-09-20 | Делаваль Холдинг Аб | Unit for livestock sector |
| GB2480634A (en) * | 2010-05-25 | 2011-11-30 | Delaval Holding Ab | Control and monitoring system for a rotating dairy platform |
| US20130112143A1 (en) * | 2010-07-08 | 2013-05-09 | Delaval Holding Ab | Method and arrangement for control of the milking |
| GB2523229B (en) * | 2014-02-14 | 2017-04-12 | Waikato Milking Systems Lp | A milking platform |
| CN104200248B (en) * | 2014-08-21 | 2017-11-17 | 现代牧业(集团)有限公司 | A kind of milk cow occupy-place recognition methods based on more RFID antennas |
| CN205052455U (en) * | 2015-10-21 | 2016-03-02 | 成都铂润信息技术有限公司 | Carousel monitoring devices milks |
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