The method of testing of motor under a kind of normal temperature high voltage environment
Technical field
The invention belongs to the technical field of motor characteristic test under normal temperature high voltage environment.
Background technology
Along with the mankind are to the continuous increase of resource and demand for energy, and in ocean, to contain resource and the energy of extremely abundant necessary for human, exploration for ocean resources be unable to do without the motor as execution and functional part, along with the increase of the degree of depth, the pressure that motor is subject to also strengthens gradually, therefore can motor normally work under high-pressure situations becomes the key factor of the exploration of restriction deep-sea resources and collection, it workable hyperbaric environment can carried out to testing evaluation accurately and is just seeming most important before deep sea surveying in motor application, test accurately also for motor optimization provides relevant foundation simultaneously.In view of existing electromechanical testing method is applicable to normal temperature and pressure situation more, even if some motor measuring method considers the impact of stress for motor, but the method adopted also mostly is mechanical means and provides stress needed for measurement, make the stress direction that acts on motor relatively single, in some cases and do not meet the actual working environment of motor.
Summary of the invention
The object of this invention is to provide the method for testing of motor under a kind of normal temperature high voltage environment, is that the method for testing in order to solve existing motor is applicable to normal temperature and pressure situation more, can not meet the problem of the test of motor in normal temperature high voltage situation.
Described object is realized by following scheme: the method for testing of motor under described a kind of normal temperature high voltage environment, and its method step is:
Step one: select one identical with by measured motor 1 specification, or with by measured motor 1, there is identical synchronous rotational speed but power is greater than by the motor of other specification of measured motor 1 as accompanying and serving motor 2; Be in transmission connection by the output revolving shaft of measured motor 1 by shaft coupling 3 and the output revolving shaft of accompanying and serving motor 2, then high pressure sealing bucket 4 internal fixtion is put into good, high pressure sealing bucket 4 inside is full of experiment oil, probe temperature in high pressure sealing bucket 4 is arranged on about 20 DEG C, oil pressure force value is arranged according to the force value of the actual working environment of motor, also should consider the withstand voltage degree of high pressure bucket used simultaneously;
Step 2: make to be operated in electric motor state by measured motor 1, accompany and serve motor 2 and be operated in Generator Status; First driver 5 drives by measured motor 1 operation, makes to be worked under rated frequency and rated voltage by measured motor 1; Second driver 6 driving is accompanied and served motor 2 and is worked, and makes to accompany and serve motor 2 relative to being turned to upper applying reverse drive by measured motor 1; The second driver 6 is regulated to make in nominal load situation, to be run to steady state (SS) by measured motor 1;
Step 3: by second driver 6 regulate accompany and serve motor 2, make to be changed to 0.5 times of rated current by the stator current of measured motor 1 gradually from 1.5 times of rated current, read in this course as motor running by the triple-phase line electric current I of measured motor 1
m1, power input P
m1, stator winding resistance value R
m1, need in process of the test to keep being always ratings by the frequency and voltage of measured motor 1; Read work is in the triple-phase line electric current I of accompanying and serving motor 2 of Generator Status simultaneously
g1, output power P
g2, stator winding resistance value R
g1; The experimental data utilizing above-mentioned measurement to obtain also just can calculate by measured motor 1 and the stator copper loss of accompanying and serving motor 2 in conjunction with following formula:
Step 4: the method measuring rotor one phase current with tong-type ammeter is determined by measured motor 1 and the revolutional slip s accompanying and serving motor 2
mand s
g, adopt the method mainly to consider that motor measurement environment constrains other in order to determine the use of the experimental facilities of motor slip ratio; First the number of oscillations N of record current list index
m, N
g, and with stopwatch record N
m, N
gthe time t of secondary swing
m, t
g; Then following formula is used to determine by measured motor 1 and the revolutional slip s accompanying and serving motor 2
mand s
g:
In formula, f
mfor by the rated frequency of measured motor 1; f
gfor accompanying and serving the frequency of motor 2, this frequency is less than rated frequency;
Step 5: be operated in electric motor state by the rotor copper loss P of measured motor 1
mcu2: P
mcu2=s
m(P
m1-P
mcu1-P
fe); Be operated in the rotor copper loss P accompanying and serving motor 2 of Generator Status
gcu2: P
gcu2=s
g(P
g2-P
gcu1-P`
fe);
Step 6: be operated under electric motor state by the stray loss P of measured motor 1
ms: P
ms=∑ P
sp
mcu2/ (P
gcu2+ P
mcu2), in formula, ∑ P
sfor by measured motor 1 and total stray loss of accompanying and serving motor 2, and ∑ P
scomputing formula be:
∑P
s=P
M1-P
G2-P
Mcu1-P
Gcu1-P
Mcu2-P
Gcu2-P
fe-P`
fe-P
Δ-P`
Δ;
Step 7: and motor 2 will be accompanied and served to shut down work by measured motor 1; Make to be operated in Generator Status by measured motor 1, accompany and serve motor 2 and be operated in electric motor state; Second driver 6 drives and accompanies and serves motor 2 operation, makes to accompany and serve motor 2 and works under rated voltage He under being greater than rated frequency condition; First driver 5 drives and is worked by measured motor 1, makes to be turned to upper applying reverse drive by measured motor 1 relative to accompanying and serving motor 2; The load value regulating the first driver 5 to make to accompany and serve motor 2 be worth equal situation by measured motor 1 nominal load under run to steady state (SS);
Step 8: regulated by measured motor 1 by the first driver 5, is made the stator current of accompanying and serving motor 2 change to 0.5 times of rated current gradually from 1.5 times of rated current, reads the triple-phase line electric current I of accompanying and serving motor 2 as motor running in this course
m1, power input P
m1, stator winding resistance value R
m1, need in process of the test to keep being always ratings by the frequency and voltage of measured motor 1; Simultaneously read work at Generator Status by the triple-phase line electric current I of measured motor 1
g1, output power P
g2, stator winding resistance value R
g1; The experimental data utilizing above-mentioned measurement to obtain also just can calculate by measured motor 1 and the stator copper loss of accompanying and serving motor 2 in conjunction with following formula:
Step 9: the method measuring rotor one phase current with tong-type ammeter is determined by measured motor 1 and the revolutional slip s accompanying and serving motor 2
gand s
m, adopt the method mainly to consider that motor measurement environment constrains other in order to determine the use of the experimental facilities of motor slip ratio; First the number of oscillations N of record current list index
g, N
m, and with stopwatch record N
g, N
mthe time t of secondary swing
g, t
m; Then following formula is used to determine by measured motor 1 and the revolutional slip s accompanying and serving motor 2
gand s
m:
In formula, f
gfor by the rated frequency of measured motor 1; f
mfor accompanying and serving the frequency of motor 2, this frequency is greater than by the rated frequency of measured motor 1;
Step 10: the rotor copper loss P accompanying and serving motor 2 being operated in electric motor state
mcu2: P
mcu2=s
m(P
m1-P
mcu1-P`
fe); Be operated in Generator Status by the rotor copper loss P of measured motor 1
gcu2: P
gcu2=s
g(P
g2-P
gcu1-P
fe);
Step 11: be operated under Generator Status by the stray loss P of measured motor 1
gsfor: P
gs=∑ P
sp
gcu2/ (P
gcu2+ P
mcu2), in formula, ∑ P
sfor by measured motor 1 and total stray loss of accompanying and serving motor 2, but now P
gcu2for by measured motor 1 rotor copper loss, P
mcu2for accompanying and serving motor 2 rotor copper loss, and ∑ P
scomputing formula be:
∑P
s=P
M1-P
G2-P
Mcu1-P
Gcu1-P
Mcu2-P
Gcu2-P
fe-P`
fe-P
Δ-P`
Δ;
Step 12: ask for by the mean value of measured motor 1 load stray loss in conjunction with the measurement parameter in above-mentioned steps and calculating knot
for:
by the approximate average of measured motor 1 at motor and Generator Status rotor electric current
for:
in formula, I
1for during load test by the stator current of measured motor 1 in above-mentioned steps, namely by the stator current of measured motor 1 under electric motor state and Generator Status, I
0for during by measured motor 1 no-load test, the stator current that rated voltage is corresponding.
The present invention can detect the parameter of motor under hyperbaric environment, and its effect of stress is on whole motor, and this stress direction that motor is subject to has more diversity, also more tallies with the actual situation; Effectively can solve some measuring equipment like this and in the problem of hyperbaric environment in normal work, application prospect widely can not be had.
Accompanying drawing explanation
Fig. 1 is the structural representation of the device that the inventive method relates to.
Embodiment
Embodiment one: shown in composition graphs 1, illustrates the technical scheme of this embodiment, and its method step is:
Step one: select one identical with by measured motor 1 specification, or with by measured motor 1, there is identical synchronous rotational speed but power is greater than by the motor of other specification of measured motor 1 as accompanying and serving motor 2; Be in transmission connection by the output revolving shaft of measured motor 1 by shaft coupling 3 and the output revolving shaft of accompanying and serving motor 2, then high pressure sealing bucket 4 internal fixtion is put into good, high pressure sealing bucket 4 inside is full of experiment oil, probe temperature in high pressure sealing bucket 4 is arranged on about 20 DEG C, oil pressure force value is arranged according to the force value of the actual working environment of motor, also should consider the withstand voltage degree of high pressure bucket used simultaneously; ;
Step 2: make to be operated in electric motor state by measured motor 1, accompany and serve motor 2 and be operated in Generator Status; First driver 5 drives by measured motor 1 operation, makes to be worked under rated frequency and rated voltage by measured motor 1; Second driver 6 driving is accompanied and served motor 2 and is worked, and makes to accompany and serve motor 2 relative to being turned to upper applying reverse drive by measured motor 1; The second driver 6 is regulated to make in nominal load situation, to be run to steady state (SS) by measured motor 1;
Step 3: by second driver 6 regulate accompany and serve motor 2, make to be changed to 0.5 times of rated current by the stator current of measured motor 1 gradually from 1.5 times of rated current, read in this course as motor running by the triple-phase line electric current I of measured motor 1
m1, power input P
m1, stator winding resistance value R
m1, need in process of the test to keep being always ratings by the frequency and voltage of measured motor 1; Read work is in the triple-phase line electric current I of accompanying and serving motor 2 of Generator Status simultaneously
g1, output power P
g2, stator winding resistance value R
g1; The experimental data utilizing above-mentioned measurement to obtain also just can calculate by measured motor 1 and the stator copper loss of accompanying and serving motor 2 in conjunction with following formula:
Step 4: the method measuring rotor one phase current with tong-type ammeter is determined by measured motor 1 and the revolutional slip s accompanying and serving motor 2
mand s
g, adopt the method mainly to consider that motor measurement environment constrains other in order to determine the use of the experimental facilities of motor slip ratio; First the number of oscillations N of record current list index
m, M
g, and with stopwatch record N
m, N
gthe time t of secondary swing
m, t
g; Then following formula is used to determine by measured motor 1 and the revolutional slip s accompanying and serving motor 2
mand s
g:
In formula, f
mfor by the rated frequency of measured motor 1; f
gfor accompanying and serving the frequency of motor 2, this frequency is less than rated frequency;
Step 5: be operated in electric motor state by the rotor copper loss P of measured motor 1
mcu2: P
mcu2=s
m(P
m1-P
mcu1-P
fe); Be operated in the rotor copper loss P accompanying and serving motor 2 of Generator Status
gcu2: P
gcu2=s
g(P
g2-P
gcu1-P`
fe);
Step 6: be operated under electric motor state by the stray loss P of measured motor 1
ms: P
ms=∑ P
sp
mcu2/ (P
gcu2+ P
mcu2), in formula, ∑ P
sfor by measured motor 1 and total stray loss of accompanying and serving motor 2, and ∑ P
scomputing formula be:
∑P
s=P
M1-P
G2-P
Mcu1-P
Gcu1-P
Mcu2-P
Gcu2-P
fe-P`
fe-P
Δ-P`
Δ;
Step 7: and motor 2 will be accompanied and served to shut down work by measured motor 1; Make to be operated in Generator Status by measured motor 1, accompany and serve motor 2 and be operated in electric motor state; Second driver 6 drives and accompanies and serves motor 2 operation, makes to accompany and serve motor 2 and works under rated voltage He under being greater than rated frequency condition; First driver 5 drives and is worked by measured motor 1, makes to be turned to upper applying reverse drive by measured motor 1 relative to accompanying and serving motor 2; The load value regulating the first driver 5 to make to accompany and serve motor 2 be worth equal situation by measured motor 1 nominal load under run to steady state (SS);
Step 8: regulated by measured motor 1 by the first driver 5, is made the stator current of accompanying and serving motor 2 change to 0.5 times of rated current gradually from 1.5 times of rated current, reads the triple-phase line electric current I of accompanying and serving motor 2 as motor running in this course
m1, power input P
m1, stator winding resistance value R
m1, need in process of the test to keep being always ratings by the frequency and voltage of measured motor 1; Simultaneously read work at Generator Status by the triple-phase line electric current I of measured motor 1
g1, output power P
g2, stator winding resistance value R
g1; The experimental data utilizing above-mentioned measurement to obtain also just can calculate by measured motor 1 and the stator copper loss of accompanying and serving motor 2 in conjunction with following formula:
Step 9: the method measuring rotor one phase current with tong-type ammeter is determined by measured motor 1 and the revolutional slip s accompanying and serving motor 2
gand s
m, adopt the method mainly to consider that motor measurement environment constrains other in order to determine the use of the experimental facilities of motor slip ratio; First the number of oscillations N of record current list index
g, N
m, and with stopwatch record N
g, N
mthe time t of secondary swing
g, t
m; Then following formula is used to determine by measured motor 1 and the revolutional slip s accompanying and serving motor 2
gand s
m:
In formula, f
gfor by the rated frequency of measured motor 1; f
mfor accompanying and serving the frequency of motor 2, this frequency is greater than by the rated frequency of measured motor 1;
Step 10: the rotor copper loss P accompanying and serving motor 2 being operated in electric motor state
mcu2: P
mcu2=s
m(P
m1-P
mcu1-P`
fe); Be operated in Generator Status by the rotor copper loss P of measured motor 1
gcu2: P
gcu2=s
g(P
g2-P
gcu1-P
fe);
Step 11: be operated under Generator Status by the stray loss P of measured motor 1
gsfor: P
gs=∑ P
sp
gcu2/ (P
gcu2+ P
mcu2), in formula, ∑ P
sfor by measured motor 1 and total stray loss of accompanying and serving motor 2, but now P
gcu2for by measured motor 1 rotor copper loss, P
mcu2for accompanying and serving motor 2 rotor copper loss, and ∑ P
scomputing formula be:
∑P
s=P
M1-P
G2-P
Mcu1-P
Gcu1-P
Mcu2-P
Gcu2-P
fe-P`
fe-P
Δ-P`
Δ;
Step 12: ask for by the mean value of measured motor 1 load stray loss in conjunction with the measurement parameter in above-mentioned steps and calculating knot
for:
by the approximate average of measured motor 1 at motor and Generator Status rotor electric current
for:
in formula, I
1for during load test by the stator current of measured motor 1 in above-mentioned steps, namely by the stator current of measured motor 1 under electric motor state and Generator Status, I
0for during by measured motor 1 no-load test, the stator current that rated voltage is corresponding.
Principle of work: first will by measured motor with accompany examination motor (identical with the tested rating of electric machine or identical with tested motor in synchrony rotating speed, but power ratio by large other specification motors of measured motor as accompanying examination motor) put into high pressure bucket internal fixtion good after, injection test oil in high pressure bucket, just can cover the end cap of high pressure bucket and test oil does not overflow and is advisable.Then the flexible pipe on forcing pump is connected with high pressure bucket end cap, and fixes.Forcing pump just by this flexible pipe to high pressure bucket oiling pressurization, the force value in high pressure bucket can be read by tensimeter on forcing pump, but in view of manometric precision be not very high, the present invention adopts pressure transducer to measure the force value of high pressure bucket inside.
Now measure the no-load characteristic of motor, under being allowed to condition at rated voltage and rated frequency respectively, no-load running is stablized to mechanical loss, then by regulating the voltage be applied on stator winding, carries out the no-load test of motor.No-load test is mainly determined by measured motor and core loss and the mechanical loss of accompanying examination motor.P is counted by the core loss of measured motor and mechanical loss
feand P
Δ, accompany the core loss of examination motor and mechanical loss to count
and P`
Δ, owing to being operated in the motor of normal temperature high voltage state, the resistance of its stator winding can be subject to the impact of pressure, therefore must read at every turn survey parameter while read this value.
The load test of motor forms primarily of two processes, needs to calibrate measurement instrument used, in order to avoid affect measurement result before doing experiment.