CN105112833A - Sealing agent for thermal permeation for mechanically zinc-plated iron-steel parts - Google Patents

Sealing agent for thermal permeation for mechanically zinc-plated iron-steel parts Download PDF

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Publication number
CN105112833A
CN105112833A CN201510592408.7A CN201510592408A CN105112833A CN 105112833 A CN105112833 A CN 105112833A CN 201510592408 A CN201510592408 A CN 201510592408A CN 105112833 A CN105112833 A CN 105112833A
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China
Prior art keywords
zinc
encapsulant
sealing agent
steel piece
steel parts
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CN201510592408.7A
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Chinese (zh)
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CN105112833B (en
Inventor
王胜民
赵晓军
刘华伟
谭蓉
余德坤
李梦远
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The invention discloses a sealing agent for thermal permeation for mechanically zinc-plated iron-steel parts, and an application, and belongs to the technical field of surface chemical heat treatment and plating for iron-steel materials. The sealing agent for thermal permeation for the mechanically zinc-plated iron-steel parts disclosed by the invention is composed of 40-70% of zircon powder, 5-10% of zinc oxide, 10-30% of emery powder, 5-15% of ground phosphate rock and 10-15% of quartz sand. The sealing agent disclosed by the invention is used for filling and sealing for the surface plated layers of the mechanically zinc-plated iron-steel parts during thermal permeation in a sealed container, each of the iron-steel parts needs to be completely isolated by using the sealing agent disclosed by the invention, and the sealing agent can be repeatedly used for many times. By using the sealing agent disclosed by the invention, zinc-permeated layers with uniform thicknesses can be obtained on the surfaces of the iron-steel parts after the thermal permeation treatment for the mechanically zinc-plated iron-steel parts in the sealed container, and moreover, the rate of finished products is high, and the zinc permeation speed is fast.

Description

A kind of mechanical zinc-plating steel piece heat is oozed and is used encapsulant
Technical field
The present invention relates to a kind of mechanical zinc-plating steel piece heat to ooze with encapsulant, belong to Surface thermo-chemical treatment and the coating technology field of ferrous materials.
Background technology
Zinc coat, for dip galvanized, has the advantages such as infiltration layer is even, hardness is high, wear resisting property is good, thickness is controlled, dimensional precision is higher, corrosion resistance nature is better.It is suitable for dimensional precision has certain cooperation to require and requires the part of corrosion resistance nature height and certain wear resisting property, is widely used in mechanical component and some middle-size and small-size structural part, the pipe fittings such as fastening piece, spring, valve, axle, pin, chain, gear.
Traditional zincizing technique is common with sherardise, sherardise is in the retort or zincizing case zincizing agent and steel piece being loaded by a certain percentage roll (or rotation), be heated to about 400 DEG C, under the condition of insulation, the part of retort or zincizing case and filler ceaselessly collided and rub, metallic zinc in penetration enhancer produces active zinc atom on steel piece surface, active zinc atomic adsorption is to steel surface, then zinc atom diffuses into steel substrate and forms zinc-iron alloy layer, iron atom also passes zinc-iron alloy layer to external diffusion simultaneously, form the mutual diffusion reaction of zinc-iron, final formation infiltration layer.Sherardise will reach certain alloying layer thickness then needs certain heating or soaking time, even if zincizing under vacuum, still needs insulation 4 ~ 6 hours, even needs insulation 8 ~ 10 hours for complex-shaped workpiece, therefore cause its production efficiency undesirable; In addition, the product scrap rate of sherardise is high; These affect the application and development of this technology always.
In order to improve yield rate and the production efficiency of steel piece zincizing, there has been proposed zincizing technology after plating, namely first zinc-plated in advance on steel piece surface, then carry out thermodiffusion and obtain zinc coat.The thickness of coating of electro-galvanizing is thinner, and the zinc coat formed after diffusion is also thin, and corrosion fatigue life is limited, is not suitable as pre-zinc coating.Thermospray zinc can obtain the thicker zinc layers of coating, but oxide inclusion in spelter coating is more, easily causes and leakage oozes, be also not suitable as pre-zinc coating.Dip galvanized can obtain thickness coating, and coating is made up of the pure zinc layer on zinc-iron alloy layer and surface, so consider that dip galvanized is conducive to the formation of infiltration layer from the diffusion length of atom; But the investigator of Germany just finds that the hot infiltrate journey of dip galvanized there will be Kinkendal Effect (PeterMaass in the corrosion behavior research carried out the eighties in 20th century, PeterPeissker.Handbookofhot-dipgalvanization, WILEY-VCH, 2011.4), produce infiltration layer vacancy defect, finally cause coating, infiltration layer comes off, visible dip galvanized is also not suitable as pre-zinc coating.
Mechanical zinc-plating also can obtain comparatively thickness coating, as described in Chinese patent ZL93105628.4, can obtain the zinc coating of any thickness in 5 ~ 110 micrometer ranges as required.The zinc powder availability of mechanical zinc-plating process reaches more than 90%, and yield rate is higher than 95%, and the production cost of identical thickness of coating is only 40 ~ 60% of galvanizing.The heat of mechanical galvanizing layer is oozed experiment and is shown, can the infiltration layer of processing machinery zinc coating under certain heat oozes the condition such as temperature, time, but the top layer of steel piece surface mechanical galvanizing layer, in zincizing process, a small amount of oxidation can occur.Given this, the present invention is based on the zinc coating on steel piece surface, a kind of encapsulant that mechanical galvanizing layer heat is oozed sealed environment, promoted mechanical galvanizing layer hot infiltration rate degree, improves the hot quality layer of mechanical galvanizing layer that ensures is proposed, to obtain high-quality, the efficiently hot infiltration layer of mechanical zinc-plating.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, and provide a kind of mechanical zinc-plating steel piece heat to ooze with encapsulant, the zinc coating heat for steel piece surface oozes process.
Mechanical zinc-plating steel piece of the present invention heat is oozed and by the composition of encapsulant and mass percent is: zirconium English powder 40% ~ 70%, zinc oxide 5% ~ 10%, lapis amiridis 10% ~ 30%, ground phosphate rock 5% ~ 15%, quartz sand 10% ~ 15%.
The raw material of encapsulant composition of the present invention is technical grade industrial chemicals general on market.
Encapsulant of the present invention is used for mechanical zinc-plating steel piece and oozes in container filling when heat oozes process and sealing in heat.
When encapsulant of the present invention oozes for mechanical zinc-plating iron and steel heat, encapsulant need by completely isolated for single mechanical zinc-plating steel piece.
Blocking agent agent of the present invention is used for can repeatedly using when mechanical zinc-plating steel piece heat oozes process.
Containing a certain amount of zirconium English powder, lapis amiridis in encapsulant of the present invention composition, encapsulant is had thermal conductivity is large, thermal expansivity is little advantage, can ensure leaving standstill of the hot infiltrate journey of mechanical zinc-plating steel piece.
Containing a certain amount of ground phosphate rock, zinc oxide in encapsulant of the present invention, they have the feature preventing encapsulant caking, improve powder fluidity and compactibility, mobility, density when these can guarantee that encapsulant loads, reduce the zinc oxidational losses on mechanical galvanizing layer top layer.
When encapsulant of the present invention uses: above-mentioned raw materials is weighed by mass percentage and mixes, zincizing case is together packed into afterwards with mechanical zinc-plating steel piece, should ensure during filling that each mechanical zinc-plating steel piece is isolated by above-mentioned encapsulant completely, zincizing container contents fill after through suitable jolt ramming, afterwards zincizing container is added a cover adopt refractory mortar sealing; Then zincizing container is put into process furnace thermal treatment, complete zincizing process.
Beneficial effect of the present invention
(1) quality layer is even, and yield rate is high.
Containing a certain amount of zirconium English powder, lapis amiridis in encapsulant of the present invention composition, encapsulant is had thermal conductivity is large, thermal expansivity is little advantage, can ensure that hot infiltrate journey mechanical zinc-plating steel piece is in static condition, and then ensure the homogeneity of infiltration layer.Ground phosphate rock in encapsulant of the present invention, zinc oxide have the feature preventing encapsulant caking, improve encapsulant powder fluidity and compactibility, contribute to mobility, density when improving encapsulant filling, and then improve the sealing property of encapsulant, avoid heat to ooze the oxidation for the treatment of processes mechanical zinc-plating article surface, improve the yield rate of infiltration layer.
(2) use simply, with low cost.
The each constitutive material of encapsulant process for preparation of the present invention, without order of addition requirement, only need mix.Only require during use that described encapsulant and mechanical zinc-plating steel piece are together packed into heat and ooze container, isolated by described encapsulant between steel piece; Simple to operate.The raw material of encapsulant of the present invention composition be technical grade general on market fire-resistant, fill, heat insulation industrial chemicals, with low cost, draw materials conveniently.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail, but protection scope of the present invention is not limited to scope described in embodiment.
Embodiment 1
The composition of encapsulant described in the present embodiment and mass percent are: zirconium English powder 40%, zinc oxide 10%, lapis amiridis 30%, ground phosphate rock 10%, quartz sand 10%.
When the present embodiment institute encapsulant is used for the zinc coating on mechanical zinc-plating steel piece surface heat oozes process in closed container: above-mentioned raw materials is weighed by mass percentage and mixes, zincizing case is together packed into afterwards with mechanical zinc-plating steel piece (flat gasket of the Ф 16 thickness 2mm that mechanical zinc-plating layer thickness is 30 microns), should ensure during filling that each mechanical zinc-plating steel piece is isolated by above-mentioned encapsulant completely, zincizing container contents fill after through suitable jolt ramming, afterwards zincizing container is added a cover adopt refractory mortar sealing; Then zincizing container is put into 360 DEG C of process furnace insulations 2 hours, complete zincizing process; Unpack pad separation after cooling, gasket surface is uniform grey, the bonding attachment of no-sundries, and transverse section metallographic method finds the thickness about 35 microns of zinc coat, and alloying layer thickness is even.
Embodiment 2
The composition of encapsulant described in the present embodiment and mass percent are: zirconium English powder 65%, zinc oxide 5%, lapis amiridis 10%, ground phosphate rock 5%, quartz sand 15%.
When the present embodiment institute encapsulant is used for the zinc coating on mechanical zinc-plating steel piece surface heat oozes process in closed container: above-mentioned raw materials is weighed by mass percentage and mixes, zincizing case is together packed into afterwards with mechanical zinc-plating steel piece (M20 that mechanical zinc-plating layer thickness is 50 microns bolt for building), should ensure during filling that each mechanical zinc-plating steel piece is isolated by above-mentioned encapsulant completely, zincizing container contents fill after through suitable jolt ramming, afterwards zincizing container is added a cover adopt refractory mortar sealing; Then zincizing container is put into 400 DEG C of process furnace insulations 2.5 hours, complete zincizing process; Unpack bolt separation after cooling, bolt outward appearance is uniform grey, the bonding attachment of no-sundries, and thread position is clear, and transverse section metallographic method finds the thickness about 60 microns of zinc coat, and alloying layer thickness is even.
Embodiment 3
The composition of encapsulant described in the present embodiment and mass percent are: zirconium English powder 70%, zinc oxide 5%, lapis amiridis 10%, ground phosphate rock 5%, quartz sand 10%.
When the present embodiment institute encapsulant is used for the zinc coating on mechanical zinc-plating steel piece surface heat oozes process in closed container: above-mentioned raw materials is weighed by mass percentage and mixes, zincizing case is together packed into afterwards with mechanical zinc-plating steel piece (the M30 track wall screw of mechanical zinc-plating layer thickness 60 microns), should ensure during filling that each mechanical zinc-plating steel piece is isolated by above-mentioned encapsulant completely, zincizing container contents fill after through suitable jolt ramming, afterwards zincizing container is added a cover adopt refractory mortar sealing; Then zincizing container is put into 380 DEG C of process furnace insulations 2.5 hours, complete zincizing process; Unpack bolt separation after cooling, bolt outward appearance is uniform grey, the bonding attachment of no-sundries, and thread position is clear, and transverse section metallographic method finds the thickness about 68 microns of zinc coat, and alloying layer thickness is even.
Embodiment 4
The composition of encapsulant described in the present embodiment and mass percent are: zirconium English powder 50%, zinc oxide 8%, lapis amiridis 12%, ground phosphate rock 15%, quartz sand 15%.
When the present embodiment institute encapsulant is used for the zinc coating on mechanical zinc-plating steel piece surface heat oozes process in closed container: above-mentioned raw materials is weighed by mass percentage and mixes, zincizing case is together packed into afterwards with mechanical zinc-plating steel piece (the M30 type wall screw of mechanical zinc-plating layer thickness 65 microns), should ensure during filling that each mechanical zinc-plating steel piece is isolated by above-mentioned encapsulant completely, zincizing container contents fill after through suitable jolt ramming, afterwards zincizing container is added a cover adopt refractory mortar sealing; Then zincizing container is put into 380 DEG C of process furnace insulations 3 hours, complete zincizing process; Unpack bolt separation after cooling, bolt outward appearance is uniform grey, the bonding attachment of no-sundries, and thread position is clear, and transverse section metallographic method finds the thickness about 72 microns of zinc coat, and alloying layer thickness is even.
Embodiment 5
Encapsulant after being separated in Example 4 is appropriate, jointly loads zincizing case with the bolt of the M24 of mechanical zinc-plating layer thickness 60 microns, in 380 DEG C of process furnace, be incubated 2.5 hours; Unpack bolt separation after cooling, bolt outward appearance is uniform grey, the bonding attachment of no-sundries, and thread position is clear, and transverse section metallographic method finds the thickness about 65 microns of zinc coat, and alloying layer thickness is even.

Claims (4)

1. mechanical zinc-plating steel piece heat is oozed with an encapsulant, it is characterized in that: the composition of described encapsulant and mass percent are: zirconium English powder 40% ~ 70%, zinc oxide 5% ~ 10%, lapis amiridis 10% ~ 30%, ground phosphate rock 5% ~ 15%, quartz sand 10% ~ 15%.
2. mechanical zinc-plating steel piece heat is oozed with encapsulant according to claim 1, it is characterized in that: described encapsulant is used for mechanical zinc-plating steel piece and oozes filling when heat in container oozes process and sealing in heat.
3. mechanical zinc-plating steel piece heat is oozed with encapsulant according to claim 1, it is characterized in that: when encapsulant oozes for mechanical zinc-plating iron and steel heat, encapsulant need by completely isolated for single mechanical zinc-plating steel piece.
4. according to claim 1 or 2, mechanical zinc-plating steel piece heat is oozed with encapsulant, it is characterized in that: encapsulant is used for can repeatedly using when mechanical zinc-plating steel piece heat oozes process.
CN201510592408.7A 2015-09-17 2015-09-17 A kind of mechanical zinc-plating steel piece heat, which is oozed, uses sealer Active CN105112833B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117568743A (en) * 2024-01-15 2024-02-20 江苏普坦科金属科技有限公司 Surface corrosion-resistant wear-resistant treatment process for iron-based material

Citations (3)

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CN101693791A (en) * 2009-11-02 2010-04-14 北京科技大学 Continuous casting slab high-temperature oxidation resistant coatings and preparation process thereof
CN103668043A (en) * 2013-12-26 2014-03-26 昆明理工大学 Diffusion zincizing coating method
US20150246387A1 (en) * 2012-10-19 2015-09-03 Ask Chemicals Gmbh Mold material mixtures on the basis of inorganic binders, and method for producing molds and cores for metal casting

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN101693791A (en) * 2009-11-02 2010-04-14 北京科技大学 Continuous casting slab high-temperature oxidation resistant coatings and preparation process thereof
US20150246387A1 (en) * 2012-10-19 2015-09-03 Ask Chemicals Gmbh Mold material mixtures on the basis of inorganic binders, and method for producing molds and cores for metal casting
CN103668043A (en) * 2013-12-26 2014-03-26 昆明理工大学 Diffusion zincizing coating method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117568743A (en) * 2024-01-15 2024-02-20 江苏普坦科金属科技有限公司 Surface corrosion-resistant wear-resistant treatment process for iron-based material
CN117568743B (en) * 2024-01-15 2024-03-19 江苏普坦科金属科技有限公司 Surface corrosion-resistant wear-resistant treatment process for iron-based material

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