CN105112734B - A kind of graphene/aluminum composite material - Google Patents
A kind of graphene/aluminum composite material Download PDFInfo
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- CN105112734B CN105112734B CN201510388295.9A CN201510388295A CN105112734B CN 105112734 B CN105112734 B CN 105112734B CN 201510388295 A CN201510388295 A CN 201510388295A CN 105112734 B CN105112734 B CN 105112734B
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Abstract
The present invention provides a kind of graphene/aluminum composite materials.The additive amount of graphene is 4.1~5.0wt.% of the composite material total amount in the composite material.With the fine aluminium tensile strength and electric conductivity ratio for being not added with graphene, the tensile strength and electric conductivity of graphene/aluminum composite material have different degrees of raising.The appearance of graphene/aluminum intermediate alloy, in the molten aluminum for allowing graphene to be added to melting by way of " graphene/aluminum " intermediate alloy, farthest improve dispersing uniformity of the graphene in molten aluminum, so that the industrialization of graphitic modified aluminium leader cable batch production can be realized by melt casting.The preparation method of the composite material includes mechanical mixture, low temperature ball milling, vacuum degassing, hot isostatic pressing and extruding etc., and simple process is controllable, lower production costs, is suitble to industrialized production, good market prospect.
Description
Technical field
The present invention relates to a kind of composite material, in particular to a kind of graphene/aluminum composite material.
Background technique
It is big due to hanging span in the air, overhead high voltage transmission line other than the electric conductivity to leader cable there are certain requirements,
The intensity of leader cable also there are certain requirements.Domestic and international more common overhead high voltage electricity transmission conductive wire includes copper conductor and aluminium at present
Conducting wire.Compared with aluminum conductor, the good conductivity of copper conductor, intensity height.But the higher cost of copper conductor, and copper belongs to strategy
Resource, and bauxite resource is abundant, it is widely distributed, it is at low cost.Although almost 90% aluminium used above is compound for some places transmission line of electricity
Material conducting wire, but the application amount of some local aluminum composite conductors is less than 1%.Therefore, in order to reduce cost, it is necessary to add
The development and application of big overhead high voltage power transmission aluminum conductor cable.
The aluminum conductor cable material of industrial application includes fine aluminium and aluminium composite material at present, but the intensity of the two and is led
Electrical matching is all lower.The good conductivity of fine aluminium, but intensity is lower.Existing aluminium composite material on the basis of fine aluminium,
It adds made from the alloying elements such as Mg, Si, composite material obtained but brings electric conductivity while improving the strength of materials
It reduces.In recent years, as the suspension span of overhead high voltage transmission line is increasing, the performance of aluminum conductor cable is proposed higher
Requirement.For this purpose, developing, a kind of intensity is high, aluminum conductor cable of good conductivity just seems very necessary.
Graphene is a kind of two-dimension nano materials being made of carbon atom, and in individual layer laminated structure, (thickness is only several receive
Rice).Due to its unique bi-dimensional cellular crystal structure and high bond strength, graphene is the specific strength in the world being currently known
Highest, most hard nano material, breaking strength are up to 130Gpa.(Changgu Lee, Xiaoding Wei, Jeffrey
W.Kysar, James Hone) et al. delivered on (Science, Vol.321, issue 18, July 2008,385-388)
About " measurement of single-layer graphene retractility and inherent strength " (Measurement of the elastic properties
and intrinsic strength on monolayer graphene).Importantly, graphene or world conductivity
Highest material (resistivity only about 10-8Ω m), about the 100 of copper times.Therefore, the high-intensitive and good of graphene is utilized
Electric conductivity, and it is compound with fine aluminium or aluminium composite material, it is prepared into graphene/aluminum composite material, it is expected to for improving aluminium electricity
The intensity and electric conductivity of cable, match the mechanical property of aluminum conductor and electric property preferably.
Based on analysis described above, it is desirable to provide a kind of preparation process obtains graphene/aluminum composite material, and realizes stone
Evenly dispersed and graphene/aluminum high quality interface of the black alkene in aluminum substrate combines.The preparation of aluminum matrix composite at present
Method is mainly melt casting and powder metallurgic method.If graphene/aluminum composite material is prepared using conventional melt casting,
Since the two density variation is big, graphene be difficult it is evenly dispersed inside molten aluminum, in addition, the two in material preparation process also
High-temperature interface reaction may occur, generate Al4C3Brittlement phase deteriorates material property.And use powder metallurgic method, then it can make graphite
Alkene nanometer sheet and aluminium composite material powder realize uniform mixing at room temperature, then prepare graphite by subsequent pressure processing
Alkene enhances aluminum-base composite block materials, and conventional melt casting bring high-temperature interface is inhibited to react to the maximum extent.
However, facts proved that, since graphene nanometer sheet and aluminium composite material powder (atomization) are in pattern, size and density
Etc. all there is very big difference (being shown in Table 1), the graphite that both causes the compatibility in Material cladding very poor, nonmetallic
The aluminium of alkene and metal is hardly formed good interface cohesion under powder metallurgical technique.(BARTOLUCCI S F,
PARAS J, RAFIEE M A, et al.) et al. [[J] .Material Science and Engineering A, 2011,
528:7933-7937.)] graphene-aluminium nano-composition " Graphene-aluminum is disclosed on magazine
nanocomposites".And for aluminum matrix composite, distribution of the reinforced phase in aluminum substrate whether uniformly, reinforced phase
Whether whether generation reunion, interface cohesion are close, directly decide the superiority and inferiority of composite property.Therefore, graphene is in aluminium base
How evenly dispersed in body is realized and the high quality interface of graphene/aluminum is combined and how to be obtained, and is to prepare graphene/aluminum
Composite material needs the key technology broken through.
The difference of table 1 graphene nanometer sheet and aluminium composite material powder
The low temperature ball-milled powder metallurgical technology occurred in recent years is compared with traditional powder metallurgic method, is improving reinforced phase
There is apparent advantage in terms of dispersibility and interface cohesion.The mechanical ball mill that conventional powder metallurgical technique uses only by reinforced phase and
The powder of matrix phase is uniformly mixed together, and is difficult in mechanical milling process just to form interface cohesion between powder;And low temperature ball milling
Powder metallurgy rule is that inertia cryogenic medias such as liquid nitrogen (or liquid argons), unique ball milling are introduced in tradition machinery mechanical milling process
Environment (low temperature and inert media) makes it have plurality of advantages.Pertinent literature shows (YE J C, HE J H, SCHOENUNG J
M.Cryomilling for the fabrication of a particulate B4C reinforced Al
Nanocomposite:Part I.Effects of process conditions on structure [J]
.Metallurgical and Materials Transaction A, 2006,37A:3099-3109.), ceramic particle/aluminium is mixed
It closes powder and passes through low temperature ball milling, while obtaining nanocrystalline aluminum substrate, it is evenly dispersed in aluminium to realize ceramic particle, and also
Ceramic particle can be coated on inside aluminium, form the interface cohesion of high quality.Therefore, can attempt by low temperature ball grinding technique come
Realize the graphene/aluminum interface that is uniformly distributed, obtains high quality of the graphene nanometer sheet in aluminium.
Facts proved that high quality score graphene (1.0%) not only may be implemented using low temperature ball-milled powder metallurgy method
Effectively addition, but also interface cohesion situation (the LI J of dispersibility and graphene/aluminum of the graphene in aluminium can be substantially improved
L, XIONG Y C, WANG X D, YAN S J, YANG C, HE W W, CHEN J Z, WANG S Q, ZHANG X Y, DAI S
L.Microstructure and tensile properties of bulk nanostructured aluminum/
graphene composites prepared via cryomilling[J].Materials Science and
Engineering A, 2015,626:400-405).However, though graphene can be realized in aluminium using low temperature ball-milled powder metallurgy method
In evenly dispersed and graphene/aluminum interface cohesion improvement, still, this method complex process, higher cost, be not suitable for
In the large-scale engineering application of low value-added field (such as electric appliance, cable etc.).
To realize that the large-scale production of aluminum conductor cable product is applied and adapted to the engineering of graphene/aluminum composite material,
It just must be using the method for melting casting.It, can be but if be added directly into graphene is without any processing in molten aluminum
Serious defect (stomata, graphene reunion etc.) is observed in finally obtained ingot casting, deteriorates material property.
Summary of the invention
In order to overcome the above-mentioned deficiency of the prior art, the present invention provides a kind of consolidated powder metallurgy method and melt castings
Advantage and disadvantage technical solution, a kind of modified aluminum conductor electricity of graphene is prepared in conjunction with the method for melting casting by powder metallurgy
The graphene/aluminum composite material of cable.In technical solution provided by the invention: firstly, using low temperature ball grinding technique combination hot extrusion
Technology is prepared graphene and is uniformly distributed in aluminum substrate and good " graphene/aluminum " the composite material extruded bars of interface cohesion
(or silk material) allows graphene intermediate by " graphene/aluminum " then as the intermediate alloy of " graphene/aluminum "
The form of alloy is added in the molten aluminum of melting, farthest improves dispersing uniformity of the graphene in molten aluminum, to make
The industrialized production for obtaining graphitic modified aluminium leader cable is possibly realized.
Graphene is prepared at aluminum substrate (fine aluminium or aluminium composite material) using low temperature ball grinding technique combination Hot-extrusion
In be uniformly distributed and good " graphene/aluminum " the composite material extruded bars (or silk material) of interface cohesion, as " graphite
The intermediate alloy of alkene/aluminium ".
The purpose of the present invention is what is be implemented with the following technical solutions:
The present invention provides a kind of graphene/aluminum composite materials, the improvement is that: the composite material is using aluminium as base
Body, graphene additive amount are 4.0~5.0wt.% of the graphene/aluminum composite material.
Another kind graphene/aluminum composite material provided by the invention, the improvement is that: graphene additive amount is described
4.1~5.0wt.% of graphene/aluminum composite material.
Another graphene/aluminum composite material provided by the invention, the improvement is that: graphene additive amount is described
4.5~5.0wt.% of graphene/aluminum composite material.
4th kind of graphene/aluminum composite material provided by the invention, the improvement is that: graphene additive amount is described
The 4.3wt.% of graphene/aluminum composite material.
5th kind of graphene/aluminum composite material provided by the invention, the improvement is that: graphene additive amount is described
The 4.2wt.% of graphene/aluminum composite material.
6th kind of graphene/aluminum composite material provided by the invention, the improvement is that: graphene additive amount is described
The 5.0wt.% of graphene/aluminum composite material.
A kind of preparation method of graphene/aluminum composite material provided by the invention, this method comprise the technical steps that:
(1) Al that granularity is 60~65 μm is atomized powder and graphene additive amount is graphene/aluminum amount of composite material
4.0~5.0wt.% mixture mixes in " V " type of 10~30r/min of revolving speed and mixes 40~48h in powder machine;
(2) mixed powder made from step (1) is put into the VC high efficient mixer of 150~180r/min of revolving speed and mixes 25
~30min;
(3) made mixed powder, abrading-ball and stearic acid are placed in stirring ball mill, are filled with liquid nitrogen, submerged to liquid nitrogen
Start ball milling, ratio of grinding media to material 40: 1 when whole abrading-balls;
(4) it after low temperature ball milling 3 hours, takes out powder and is placed in inert gas shielding case, restore to its temperature to room temperature
Being packed into intracavity diameter afterwards is 80~120mm, and cavity heights are in the aluminium composite material jacket of 85~300mm;
(5) in 300~350 DEG C and 2.0 × 10-3Under Pa vacuum degree, to jacket vacuum degassing 4h, by jacket after degasification
Pound flat, soldering sealing;
(6) under 450 DEG C and 100~120MPa pressure, hot isostatic pressing is carried out to jacket dwell time 3h of sealing;
(7) jacket after hot isostatic pressing is machined, removes jacket skin, obtain cylindrical press blank, diameter is
55~85mm is highly 55~200mm;
(8) by resulting extrusion billet at 340 DEG C with tonnage be 200~500t extruder with 15: 1~20: 1 squeeze
Pressure ratio hot extrusion obtains the graphene/aluminum compound walking spa- cial system.
The method that another kind provided by the invention prepares graphene/aluminum composite material, this method comprise the technical steps that:
It is improved in that the V-arrangement mixing machine is the not contour mixing staving combined after cuing open into 40 degree of angles by staving, by pedestal
Two tanks support the mixing machine of central axis, are equipped with mandatory agitating device in mixing tank;Powder is mixed in " V " type of revolving speed 20r/min
In machine mixing 15~for 24 hours.
Separately another method for preparing graphene/aluminum composite material provided by the invention, this method include following technique step
Rapid: it is improved in that the VC high efficient mixer of the step (2) is conical shell, center is equipped with stirring master in cylinder
Axis.
The method that another kind provided by the invention prepares graphene/aluminum composite material, this method comprise the technical steps that:
It is improved in that the abrading-ball of the step (3) is Chrome-free bearing steel material abrading-ball.
Compared with the nearest prior art, technical solution provided by the invention has following excellent effect:
(1) to prepare graphene using low temperature ball grinding technique combination hot isostatic pressing, Hot-extrusion etc. equal in aluminum substrate
Even distribution and good " graphene/aluminum " the composite material extruded bars (or silk material) of interface cohesion, then as " graphite
The intermediate alloy of alkene/aluminium " allows graphene to be added to the molten aluminum of melting by way of " graphene/aluminum " intermediate alloy
In, farthest improve dispersing uniformity of the graphene in molten aluminum, so that the work of graphitic modified aluminium leader cable
The production of industry metaplasia is possibly realized.
(2) material preparation process is simple, and it is controllable that technique is adjustable.Material preparation cost is lower, is suitble to industrialized production, market
It has good prospects.
(3) V-arrangement mixing machine, VC high efficient mixer and the Chrome-free bearing steel material abrading-ball that the present invention uses are conducive to graphite
Alkene being uniformly distributed in aluminum substrate and interface cohesion therebetween.
Specific embodiment
Below with specific embodiment to it is provided by the invention prepare aluminium/graphene composite material do it is non-limiting detailed
Carefully, specific description.
Embodiment 1:
Take the pure Al atomization 999 grams of powder (nitrogen atomization, purity >=99%) of business, graphene (preparation of Hummer ' s method)
1g, specific preparation process are as follows:
(1) by 60 μm of granularity, the graphene additive amount of pure Al atomization powder and addition is graphene/aluminum compound total amount
4.1wt.% mixture revolving speed 20r/min " V " type mix powder machine in mix 40h;
(2) mixed powder is put into the VC high efficient mixer of revolving speed 150r/min and mixes 25min;
(3) mixed powder, high-carbon-chromium bearing steel material abrading-ball and stearic acid are placed in stirring ball mill simultaneously, are filled
Enter liquid nitrogen, starts ball milling when liquid nitrogen submerges whole abrading-balls.Wherein ratio of grinding media to material is 40: 1;
(4) it after low temperature ball milling 3 hours, takes out powder and is placed in inert gas shielding case, restore to its temperature to room temperature
Being packed into material afterwards is 3A21 aluminium composite material, and with a thickness of 2mm, jacket intracavity diameter is Φ 80mm, and jacket cavity heights are 85mm
Jacket in,;
(5) in vacuum degree 2.0 × 10-3At Pa and 300 DEG C, jacket is subjected to vacuum degassing 4h, by jacket after degasification
Pound flat, soldering sealing;
(6) under 450 DEG C, 120MPa pressure, by the jacket hot isostatic pressing heat-insulation pressure keeping 3h after sealing;
(7) jacket skin is removed in turning, and it is highly the cylindrical press blank of 55mm that obtaining diameter, which is Φ 55mm,;
(8) it by the extrusion billet at 340 DEG C, with the hot extrusion under for 15: 1 extrusion ratios of the extruder of tonnage 200t, obtains
To " graphene/aluminum " compound walking spa- cial system, i.e. graphene/aluminum composite material.
The bar room temperature tensile intensity for the graphene/aluminum composite material for taking process above to prepare is 160MPa, elongation
It is 20%, conductivity (IACS) is 70%.(95~115MPa of tensile strength, elongation are with the fine aluminium that is not added with graphene
11%, IACS61.55%) it compares, the tensile strength of graphene/aluminum composite material extruded bars, elongation and conductivity mention
Gao Liao.
Embodiment 2~5 is listed in the table below, and together, listed is for sequence of process steps therein and term meaning and embodiment 1
From the different numerical value of the corresponding parameter of embodiment 1:
Finally it should be noted that: the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof, institute
Category field it is to be appreciated by one skilled in the art that can modify to a specific embodiment of the invention referring to above-described embodiment
Perhaps equivalent replacement these without departing from any modification of spirit and scope of the invention or equivalent replacement, should all cover this
Within the claims of invention.
Claims (4)
1. a kind of graphene/aluminum composite material, it is characterised in that:
The pure Al of business is taken to be atomized 999 grams of powder, the specific preparation process of graphene 1g, the composite material are as follows:
(1) by 60 μm of granularity, the graphene additive amount of pure Al atomization powder and addition is graphene/aluminum compound total amount
4.1wt.% mixture mixes in powder machine in " V " type of revolving speed 20r/min and mixes 40h;
(2) mixed powder is put into the VC high efficient mixer of revolving speed 150r/min and mixes 25min;
(3) mixed powder, high-carbon-chromium bearing steel material abrading-ball and stearic acid are placed in stirring ball mill simultaneously, are filled with liquid
Nitrogen starts ball milling when liquid nitrogen submerges whole abrading-balls;Wherein ratio of grinding media to material is 40:1;
(4) it after low temperature ball milling 3 hours, takes out powder and is placed in inert gas shielding case, filled after its temperature is restored to room temperature
Entering material is 3A21 aluminium composite material, and with a thickness of 2mm, jacket intracavity diameter is Φ 80mm, and jacket cavity heights are the packet of 85mm
In set;
(5) in vacuum degree 2.0 × 10-3At Pa and 300 DEG C, jacket is subjected to vacuum degassing 4h, jacket pounded after degasification it is flat,
Soldering sealing;
(6) under 450 DEG C, 120MPa pressure, by the jacket hot isostatic pressing heat-insulation pressure keeping 3h after sealing;
(7) jacket skin is removed in turning, and it is highly the cylindrical press blank of 55mm that obtaining diameter, which is Φ 55mm,;
(8) by the extrusion billet at 340 DEG C, with the hot extrusion under for 15:1 extrusion ratio of the extruder of tonnage 200t, " stone is obtained
Black alkene/aluminium " compound walking spa- cial system, i.e. graphene/aluminum composite material.
2. a kind of graphene/aluminum composite material, it is characterised in that:
The pure Al of business is taken to be atomized 999 grams of powder, the specific preparation process of graphene 1g, the composite material are as follows:
(1) by 63 μm of granularity, the graphene additive amount of pure Al atomization powder and addition is graphene/aluminum compound total amount
4.2wt.% mixture mixes in powder machine in " V " type of revolving speed 24r/min and mixes 40h;
(2) mixed powder is put into the VC high efficient mixer of revolving speed 180r/min and mixes 30min;
(3) mixed powder, high-carbon-chromium bearing steel material abrading-ball and stearic acid are placed in stirring ball mill simultaneously, are filled with liquid
Nitrogen starts ball milling when liquid nitrogen submerges whole abrading-balls;Wherein ratio of grinding media to material is 40:1;
(4) it after low temperature ball milling 3 hours, takes out powder and is placed in inert gas shielding case, filled after its temperature is restored to room temperature
Entering material is 3A21 aluminium composite material, and with a thickness of 2mm, jacket intracavity diameter is Φ 80mm, and jacket cavity heights are the packet of 85mm
In set;
(5) in vacuum degree 2.0 × 10-3At Pa and 320 DEG C, jacket is subjected to vacuum degassing 4h, jacket pounded after degasification it is flat,
Soldering sealing;
(6) under 450 DEG C, 120MPa pressure, by the jacket hot isostatic pressing heat-insulation pressure keeping 3h after sealing;
(7) jacket skin is removed in turning, and it is highly the cylindrical press blank of 55mm that obtaining diameter, which is Φ 55mm,;
(8) by the extrusion billet at 340 DEG C, with the hot extrusion under for 16:1 extrusion ratio of the extruder of tonnage 300t, " stone is obtained
Black alkene/aluminium " compound walking spa- cial system, i.e. graphene/aluminum composite material.
3. a kind of graphene/aluminum composite material, it is characterised in that:
The pure Al of business is taken to be atomized 999 grams of powder, the specific preparation process of graphene 1g, the composite material are as follows:
(1) by 65 μm of granularity, the graphene additive amount of pure Al atomization powder and addition is graphene/aluminum compound total amount
5wt.% mixture mixes in powder machine in " V " type of revolving speed 24r/min and mixes 45h;
(2) mixed powder is put into the VC high efficient mixer of revolving speed 170r/min and mixes 25min;
(3) mixed powder, high-carbon-chromium bearing steel material abrading-ball and stearic acid are placed in stirring ball mill simultaneously, are filled with liquid
Nitrogen starts ball milling when liquid nitrogen submerges whole abrading-balls;Wherein ratio of grinding media to material is 40:1;
(4) it after low temperature ball milling 3 hours, takes out powder and is placed in inert gas shielding case, filled after its temperature is restored to room temperature
Entering material is 3A21 aluminium composite material, and with a thickness of 2mm, jacket intracavity diameter is Φ 80mm, and jacket cavity heights are the packet of 85mm
In set;
(5) in vacuum degree 2.0 × 10-3At Pa and 330 DEG C, jacket is subjected to vacuum degassing 4h, jacket pounded after degasification it is flat,
Soldering sealing;
(6) under 450 DEG C, 120MPa pressure, by the jacket hot isostatic pressing heat-insulation pressure keeping 3h after sealing;
(7) jacket skin is removed in turning, and it is highly the cylindrical press blank of 55mm that obtaining diameter, which is Φ 55mm,;
(8) by the extrusion billet at 340 DEG C, with the hot extrusion under for 16:1 extrusion ratio of the extruder of tonnage 400t, " stone is obtained
Black alkene/aluminium " compound walking spa- cial system, i.e. graphene/aluminum composite material.
4. a kind of graphene/aluminum composite material, it is characterised in that:
The pure Al of business is taken to be atomized 999 grams of powder, the specific preparation process of graphene 1g, the composite material are as follows:
(1) by 60 μm of granularity, the graphene additive amount of pure Al atomization powder and addition is graphene/aluminum compound total amount
4.3wt.% mixture mixes in powder machine in " V " type of revolving speed 24r/min and mixes 45h;
(2) mixed powder is put into the VC high efficient mixer of revolving speed 180r/min and mixes 30min;
(3) mixed powder, high-carbon-chromium bearing steel material abrading-ball and stearic acid are placed in stirring ball mill simultaneously, are filled with liquid
Nitrogen starts ball milling when liquid nitrogen submerges whole abrading-balls;Wherein ratio of grinding media to material is 40:1;
(4) it after low temperature ball milling 3 hours, takes out powder and is placed in inert gas shielding case, filled after its temperature is restored to room temperature
Entering material is 3A21 aluminium composite material, and with a thickness of 2mm, jacket intracavity diameter is Φ 80mm, and jacket cavity heights are the packet of 85mm
In set;
(5) in vacuum degree 2.0 × 10-3At Pa and 340 DEG C, jacket is subjected to vacuum degassing 4h, jacket pounded after degasification it is flat,
Soldering sealing;
(6) under 450 DEG C, 120MPa pressure, by the jacket hot isostatic pressing heat-insulation pressure keeping 3h after sealing;
(7) jacket skin is removed in turning, and it is highly the cylindrical press blank of 55mm that obtaining diameter, which is Φ 55mm,;
(8) by the extrusion billet at 340 DEG C, with the hot extrusion under for 16:1 extrusion ratio of the extruder of tonnage 400t, " stone is obtained
Black alkene/aluminium " compound walking spa- cial system, i.e. graphene/aluminum composite material.
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CN102329976A (en) * | 2011-09-06 | 2012-01-25 | 上海交通大学 | Preparation method of graphene reinforced metal-matrix composite |
CN104073674A (en) * | 2014-06-20 | 2014-10-01 | 哈尔滨翔科新材料有限公司 | Preparation method of graphene aluminum-based composite material |
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CN102329976A (en) * | 2011-09-06 | 2012-01-25 | 上海交通大学 | Preparation method of graphene reinforced metal-matrix composite |
CN104073674A (en) * | 2014-06-20 | 2014-10-01 | 哈尔滨翔科新材料有限公司 | Preparation method of graphene aluminum-based composite material |
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