CN105112715B - The method that CuZnNiSi alloys and preparation method thereof and the alloy prepare band - Google Patents

The method that CuZnNiSi alloys and preparation method thereof and the alloy prepare band Download PDF

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Publication number
CN105112715B
CN105112715B CN201510564549.8A CN201510564549A CN105112715B CN 105112715 B CN105112715 B CN 105112715B CN 201510564549 A CN201510564549 A CN 201510564549A CN 105112715 B CN105112715 B CN 105112715B
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band
cuznnisi
milling
annealing
copper
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CN105112715A (en
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汪明朴
贾延琳
陈伟
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Changsha Zhonggong New Material Co ltd
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CHANGSHA ZHONGGONG NEW MATERIAL Co Ltd
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Abstract

The present invention discloses the method that CuZnNiSi alloys and preparation method thereof and the alloy prepare band, weighs 10%~20% zinc, 0.462% 1.89% nickel, and the silicon in cupro silicon accounts for the 0.11%~0.42% of total amount, and surplus is copper;Copper and mickel is put into Medium frequency induction melting furnace, 1250 DEG C~1300 DEG C fusings are heated to, after fusing completely, then adds throwing zinc, cupro silicon, is cast after stirring;Then Homogenization Treatments are carried out and produce CuZnNiSi alloys.CuZnNiSi alloy material bands are obtained by hot rolling, quenching, rolling, annealing, stretch-bending straightening again.With high intensity, high conductivity.

Description

The method that CuZnNiSi alloys and preparation method thereof and the alloy prepare band
Technical field
The invention belongs to copper-based elasticity material technical field, it is related to a kind of CuZnNiSi alloys, the invention further relates to this The preparation method of CuZnNiSi alloys, the present invention further relates to the method that CuZnNiSi alloys prepare band.
Background technology
Elastic alloy is important functional material, various in style, widely used, unique properties.Copper-Nickel-Aluminium Alloy due to With excellent conduction, heat conductivility and good mechanical performance are used widely in various conductive elastic components.With Extensive application of the conductive elastic component in electronics industry, Communication Engineering, large scale integrated circuit and solid-state component, to copper-based bullet Property alloy material propose high-performance, multi-functional, inexpensive, high reliability etc. requirement.
At present, the elastic copper alloy of in the market application is mainly Cu-Be systems, Cu-Sn-P systems and Cu-Ni-Sn systems, Cu-Be It is that alloy has high elasticity, intensity and excellent thermal conductivity, electric conductivity, corrosion resistance, the flexible member manufactured by beryllium-bronze Elastic hysteresis, elastic after effect and elastic imperfection are smaller, are the extraordinary elastic copper alloy materials of combination property.But due to beryllium Oxide there is very big toxicity and the reason such as expensive, it is produced and using being limited by very large;Cu-Sn-P systems It is old elastic alloy, preferable mechanical performance can be obtained by solution strengthening and cold work hardening, thus has obtained extensively should With.But due to the world's tin resource shortage, expensive, while tin-phosphor bronze is difficult to hot-working, annealing times are more, yield rate it is low and Cause the energy largely to consume, cause cost of alloy higher.
Cu-Zn cost of alloy is low, easy manufacture, has good mechanical property, processing performance and corrosion resistance, in Cu-Zn alloys On the basis of add Ni and Si elements, and combine Technology for Heating Processing energy precipitation strengthening alloy, make alloy obtain high intensity and height electricity The matched well of conductance.
China relatively falls behind in terms of the research and production of Copper-Nickel-Aluminium Alloy, and conventional Copper-Nickel-Aluminium Alloy is basic Upper or tin-phosphor bronze, and computer, the requirement of electronics communication technology high-speed development can't be adapted in quality.Further The performance and quality of existing copper-based elastic alloy material are improved, exploitation novel alloy is extremely urgent.It is therefore desirable to provide one Kind of production cost is low, technique is simple, be adapted to industrialized production, performance more preferable elastic connector material.
The content of the invention
It is an object of the invention to provide a kind of CuZnNiSi alloys, problems of the prior art are solved, with height Intensity, high conductivity.
It is a further object of the present invention to provide the preparation method of above-mentioned CuZnNiSi alloys, production cost is low, technique is simple, It is adapted to industrialized production.
It is yet another object of the invention to provide the method that above-mentioned CuZnNiSi alloys prepare band.
The technical solution adopted in the present invention is, a kind of CuZnNiSi alloys, according to mass percent, by following raw material group Into:10%~20% zinc, 0.462%-1.89% nickel, 0.11%~0.42% silicon, surplus is copper, wherein, nickel contains Measure as 4.2~4.5 times of silicone content.
Another technical scheme of the present invention is, a kind of preparation method of CuZnNiSi alloys, specifically according to following Step is carried out:Step 1, founding:Copper, nickel, zinc, cupro silicon are weighed, wherein, according to mass percent, weigh 10%~20% Zinc, 0.462%-1.89% nickel, the silicon in cupro silicon accounts for the 0.11%~0.42% of total amount, and surplus is copper;By copper and Nickel is put into Medium frequency induction melting furnace, be heated to 1250 DEG C~1300 DEG C fusing, fusing completely after, then add throw zinc, cupro silicon, Cast after stirring;Step 2, Homogenization Treatments:The alloy flat bloom of gained is incubated 3 at 900 DEG C~920 DEG C in casting Water cooling is taken out after~4 hours, CuZnNiSi alloys are produced.
Further, metallic surface covers charcoal powder in copper and mickel fusion process in step 1 founding.
Further, after copper and mickel dissolves completely in the step 1 by furnace temperature be down to after 1150 DEG C~1200 DEG C again zincification, Cupro silicon.
Another technical scheme of the present invention is, a kind of preparation method of CuZnNiSi alloy materials band, specifically Follow the steps below:
Step 1,
Ingot blank is heated:Ingot is placed in resistance furnace and is heated to 900 DEG C~920 DEG C, 1-2 hours are incubated;
Step 2,
Hot rolling and quenching:900 DEG C~920 DEG C of CuZnNiSi alloys are subjected to hot rolling on milling train, sprayed water immediately after On-line cooling, is cooled to 60 DEG C;
Step 3,
Rolling:Hot-rolled band surface after upper step is cooled down carries out milling, is then rolled on milling train and meets product chi The strip of very little requirement;
Step 4,
Annealing:Band after rolling is made annealing treatment, control annealing temperature for 350 DEG C~450 DEG C, annealing speed For 5~25m/min, total annealing time is 1-30min;
Step 5,
Stretch-bending straightening:Strip after annealing is subjected to stretch-bending straightening processing on straightener.
Further, hot-rolled manipulation 2~3 times in the step 2, the thickness of strip after hot rolling is 13~18mm, wherein most > 50% is measured under a hot rolling afterwards, finishing temperature is not less than 650 DEG C.
Further, clot operation, Mei Yibu are carried out in the step 3- steps 5 at the end of the previous action of each step Next step carry out unwinding op when starting.
Further, the band after the step 5 stretch-bending straightening processing carries out surface polishing, then again cuts band It is cut into the product of dimension.
Further, milling is completed in two-sided Milling Machine in the step 3, including to the upper and lower surface of band and two Individual side carries out two-sided milling, and the milling amount on upper and lower surface is that, per face >=0.3mm, side milling amount is per side >=2mm.
Further, roll and follow the steps below in the step 3:
Roughing:It is cold rolling that slab after milling is handled carries out multi-pass on reversable mill, pass deformation:20~ 30%, total deformation > 80%;Thickness of strip after roughing is 1~2.5mm;
Ageing Treatment:Band after roughing is placed in air cushion furnace progress secondary ageing processing, control furnace temperature be 350 DEG C~ 450 DEG C, band passage time in air cushion furnace is 1~30min, is then cooled down;
Finish rolling:Band after Ageing Treatment is rolled into the strip for meeting product size requirement on finishing mill.
The intensity of the band constituted the beneficial effects of the invention are as follows CuZnNiSi alloy materials and alloy material >= 700Mpa, electrical conductivity >=30%IACS, softening temperature >=350 DEG C, with high intensity, high electrical conductivity and resistant to elevated temperatures performance. Ni, Si concentration of element are relatively low in material simultaneously, low to quenching sensitive when preparing band, during manufacture can using hot rolling- Line quenching technical, the effect of solid solution is also can reach without individually carrying out solution hardening processing, production is greatly improved Efficiency, while reducing production cost, the band of production has good plate shape and surface quality.
Embodiment
A kind of CuZnNiSi alloys, according to mass percent, are made up of following raw material:
10%~20% zinc, 0.462%-1.89% nickel, 0.11%~0.42% silicon, surplus is copper.Wherein, nickel Content be 4.2~4.5 times of silicone content.
A kind of preparation method of CuZnNiSi alloys, is specifically followed the steps below:
Step 1, founding:Copper, nickel, zinc, cupro silicon are weighed, wherein, according to mass percent, weigh 10%~20% Silicon in zinc, 0.462%-1.89% nickel, cupro silicon accounts for the 0.11%~0.42% of total amount, and surplus is copper;
Copper and mickel is put into Medium frequency induction melting furnace, 1250 DEG C~1300 DEG C fusings are heated to, after fusing completely, then added Zinc, cupro silicon are thrown, is cast after stirring;
Step 2, Homogenization Treatments:The alloy flat bloom of gained takes after being incubated 3~4 hours at 900 DEG C~920 DEG C in casting Go out water cooling, produce CuZnNiSi alloys.
Wherein, metallic surface covers charcoal powder in copper and mickel fusion process in step 1 founding.Charcoal powder, which is mainly, to be prevented Nickel is oxidized.
Wherein, furnace temperature is down to after 1150 DEG C~1200 DEG C again into zincification, copper silicon after copper and mickel dissolves completely in step 1 to close Gold.
Wherein, it can be cast during casting using semicontinuous casting machine, the alloy specifications of casting can be 220 (width) × 620 (height) × L (length) mm (L can be random length);To ensure that the dendritic segregation in alloy is completely eliminated during Homogenization Treatments, close Temperature difference when gold is come out of the stove is 10 DEG C or so.
A kind of preparation method of above-mentioned CuZnNiSi alloy materials band, is specifically followed the steps below:
Step 1,
Ingot blank is heated:Ingot is placed in resistance furnace and is heated to 900 DEG C~920 DEG C, 1-2 hours are incubated;
Step 2,
Hot rolling and quenching:900 DEG C~920 DEG C of CuZnNiSi alloys are subjected to hot rolling on milling train, sprayed water immediately after On-line cooling, is cooled to 60 DEG C;
Step 3,
Rolling:Hot-rolled band surface after upper step is cooled down carries out milling, is then rolled on milling train and meets product chi The strip of very little requirement;
Step 4,
Annealing:Band after rolling is made annealing treatment, control annealing temperature for 350 DEG C~450 DEG C, annealing speed For 5~25m/min, total annealing time is 1-30min, and annealing time is relevant with thickness;
Step 5,
Stretch-bending straightening:Strip after annealing is subjected to stretch-bending straightening processing, the plate shape of conditioning strip material on straightener Defect and reduction band internal residual stress.
Wherein, hot-rolled manipulation 2~3 times in step 2, the thickness of strip after hot rolling is 13~18mm, wherein last time heat Drafts > 50% is rolled, finishing temperature is not less than 650 DEG C.
Wherein, clot operation, the next step of each step are carried out in step 3- steps 5 at the end of the previous action of each step Unwinding op is carried out during beginning.
Wherein, the band after the processing of step 5 stretch-bending straightening carries out surface polishing, then again cuts into band accordingly The product of specification.
Wherein, milling is completed in two-sided Milling Machine in step 3, including the upper and lower surface of band and two sides are entered The two-sided milling of row, the milling amount on upper and lower surface is that, per face >=0.3mm, side milling amount is per side >=2mm.
Wherein, strip produces 0~3% elongation percentage in stretch-bending straightening in step 5.
Wherein, rolling is followed the steps below in step 3:
Roughing:It is cold rolling that slab after milling is handled carries out multi-pass on reversable mill, pass deformation:20~ 30%, total deformation > 80%;Thickness of strip after roughing is 1~2.5mm;
Ageing Treatment:Band after roughing is placed in air cushion furnace progress secondary ageing processing, control furnace temperature be 350 DEG C~ 450 DEG C, band passage time in air cushion furnace is 1~30min, and the time is relevant with thickness, then cools down;
Finish rolling:Band after Ageing Treatment is rolled into the strip for meeting product size requirement on finishing mill.
Embodiment 1
A kind of preparation method of CuZnNiSi alloys, is specifically followed the steps below:
Copper, nickel, zinc, cupro silicon are weighed, wherein, according to mass percent, weigh 10% zinc, 0.462% nickel, copper Silicon in silicon alloy accounts for the 0.11% of total amount, and surplus is copper;Copper and mickel is put into Medium frequency induction melting furnace, 1250 DEG C are heated to Fusing, after fusing completely, zinc, cupro silicon are down to after 1150 DEG C again plus thrown to furnace temperature, is cast after stirring;Institute in casting The alloy flat bloom obtained takes out water cooling after being incubated 3 hours at 900 DEG C, produces CuZnNiSi alloys.
Embodiment 2
A kind of preparation method of CuZnNiSi alloys, is specifically followed the steps below:
Copper, nickel, zinc, cupro silicon are weighed, wherein, according to mass percent, weigh 20% zinc, 1.89% nickel, copper Silicon in silicon alloy accounts for the 0.42% of total amount, and surplus is copper;Copper and mickel is put into Medium frequency induction melting furnace, 1300 DEG C are heated to Fusing, after fusing completely, zinc, cupro silicon are down to after 1200 DEG C again plus thrown to furnace temperature, is cast after stirring;Institute in casting The alloy flat bloom obtained takes out water cooling after being incubated 4 hours at 920 DEG C, produces CuZnNiSi alloys.
Embodiment 3
A kind of preparation method of CuZnNiSi alloys, is specifically followed the steps below:
Copper, nickel, zinc, cupro silicon are weighed, wherein, according to mass percent, weigh 15% zinc, 1.32% nickel, copper Silicon in silicon alloy accounts for the 0.3% of total amount, and surplus is copper;Copper and mickel is put into Medium frequency induction melting furnace, 1280 DEG C are heated to Fusing, after fusing completely, zinc, cupro silicon are down to after 1170 DEG C again plus thrown to furnace temperature, is cast after stirring;Institute in casting The alloy flat bloom obtained takes out water cooling after being incubated 3.5 hours at 910 DEG C, produces CuZnNiSi alloys.
Embodiment 4
Ingot is placed in resistance furnace and is heated to 900 DEG C, 1 hour is incubated;By CuZnNiSi made from 900 DEG C of embodiment 1 Alloy carries out hot rolling on milling train, on-line cooling of spraying water immediately after, is cooled to 60 DEG C;Surface carries out milling, then in milling train On be rolled into meet product size requirement strip;Band after rolling is made annealing treatment, the temperature for controlling annealing is 350 DEG C, annealing speed is 5m/min, and total annealing time is 1min, and annealing time is relevant with thickness;Stretch-bending straightening:After making annealing treatment Strip carry out stretch-bending straightening processing on straightener, the flatness defect of conditioning strip material and reduce band internal residual stress.
Embodiment 5
Ingot is placed in resistance furnace and is heated to 920 DEG C, 2 hours are incubated;By CuZnNiSi made from 920 DEG C of embodiment 2 Alloy carries out hot rolling on milling train, on-line cooling of spraying water immediately after, is cooled to 60 DEG C;Surface carries out milling, then in milling train On be rolled into meet product size requirement strip;Band after rolling is made annealing treatment, the temperature for controlling annealing is 450 DEG C, annealing speed is 25m/min, and total annealing time is 30min, and annealing time is relevant with thickness;Stretch-bending straightening:Will annealing Strip afterwards carries out stretch-bending straightening processing, the flatness defect and reduction band internal residual stress of conditioning strip material on straightener.
Embodiment 6
Ingot is placed in resistance furnace and is heated to 910 DEG C, 1.5 hours are incubated;By made from 910 DEG C of embodiment 3 CuZnNiSi alloys carry out hot rolling on milling train, on-line cooling of spraying water immediately after, are cooled to 60 DEG C;Surface carries out milling, so The strip for meeting product size requirement is rolled on milling train afterwards;Band after rolling is made annealing treatment, control annealing Temperature is 400 DEG C, and annealing speed is 15m/min, and total annealing time is 15min, and annealing time is relevant with thickness;Stretch-bending straightening: Strip after annealing is carried out on straightener inside stretch-bending straightening processing, the flatness defect and reduction band of conditioning strip material Residual stress.
By CuZnNiSi systems alloy strip steel rolled stock made from embodiment 6, intensity is 705MPa, and hardness is 224HV, electrical conductivity 30.1%IACS, annealing 1h after-tacks temperature (annealing hardness value is 85% corresponding temperature of initial hardness) is more than 350 DEG C.

Claims (1)

1. a kind of preparation method of CuZnNiSi alloy materials band, it is characterised in that specifically follow the steps below:
CuZnNiSi alloys are prepared first,
Step a, founding:Copper, nickel, zinc, cupro silicon are weighed, wherein, according to mass percent, 10%~20% zinc is weighed, Silicon in 0.462%-1.89% nickel, cupro silicon accounts for the 0.11%~0.42% of total amount, and surplus is copper;
Copper and mickel is put into Medium frequency induction melting furnace, 1250 DEG C~1300 DEG C fusings are heated to, after fusing completely, then adds throwing Zinc, cupro silicon, are cast after stirring;
Step b, Homogenization Treatments:The alloy flat bloom of gained takes out water after being incubated 3~4 hours at 900 DEG C~920 DEG C in casting It is cold, produce CuZnNiSi alloys;
Metallic surface covers charcoal powder in copper and mickel fusion process in the step a foundings;
Then CuZnNiSi alloy material bands are prepared:
Step 1,
Ingot blank is heated:Ingot is placed in resistance furnace and is heated to 900 DEG C~920 DEG C, 1-2 hours are incubated;
Step 2,
Hot rolling and quenching:900 DEG C~920 DEG C of CuZnNiSi alloys are subjected to hot rolling on milling train, sprayed water immediately after online Cooling, is cooled to 60 DEG C;
Step 3,
Rolling:By upper step cool down after hot-rolled band surface carry out milling, be then rolled on milling train meet product size will The strip asked;
Step 4,
Annealing:Band after rolling is made annealing treatment, the temperature for controlling annealing is 350 DEG C~450 DEG C, and annealing speed is 5 ~25m/min, total annealing time is 1-30min;
Step 5,
Stretch-bending straightening:Strip after annealing is subjected to stretch-bending straightening processing on straightener;
Hot-rolled manipulation 2~3 times in the step 2, the thickness of strip after hot rolling is 13~18mm, wherein under last time hot rolling > 50% is measured, finishing temperature is not less than 650 DEG C;
Clot operation is carried out in the step 3- steps 5 at the end of the previous action of each step, the next step of each step starts Shi Jinhang unwinding ops;
Band after the step 5 stretch-bending straightening processing carries out surface polishing, and band then is cut into dimension again Product;
Milling is completed in two-sided Milling Machine in the step 3, including the upper and lower surface of band and two sides is carried out two-sided Milling, the milling amount on upper and lower surface is that, per face >=0.3mm, side milling amount is per side >=2mm;
Rolling is followed the steps below in the step 3:
Roughing:It is cold rolling that slab after milling is handled carries out multi-pass on reversable mill, pass deformation:20~30%, always Deflection > 80%;Thickness of strip after roughing is 1~2.5mm;
Ageing Treatment:Band after roughing is placed in progress secondary ageing processing in air cushion furnace, it is 350 DEG C~450 to control furnace temperature DEG C, band passage time in air cushion furnace is 1~30min, is then cooled down;
Finish rolling:Band after Ageing Treatment is rolled into the strip for meeting product size requirement on finishing mill.
CN201510564549.8A 2015-09-08 2015-09-08 The method that CuZnNiSi alloys and preparation method thereof and the alloy prepare band Expired - Fee Related CN105112715B (en)

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