CN105109063A - Preparation system and preparation method for high-performance fiber multi-axial fabric preform - Google Patents

Preparation system and preparation method for high-performance fiber multi-axial fabric preform Download PDF

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Publication number
CN105109063A
CN105109063A CN201510601465.7A CN201510601465A CN105109063A CN 105109063 A CN105109063 A CN 105109063A CN 201510601465 A CN201510601465 A CN 201510601465A CN 105109063 A CN105109063 A CN 105109063A
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CN
China
Prior art keywords
guillotine
mechanical arm
performance fiber
fiber multi
axial fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510601465.7A
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Chinese (zh)
Inventor
谈源
段跃新
包明华
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NEWTRY COMPOSITE Co Ltd
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NEWTRY COMPOSITE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NEWTRY COMPOSITE Co Ltd filed Critical NEWTRY COMPOSITE Co Ltd
Priority to CN201510601465.7A priority Critical patent/CN105109063A/en
Publication of CN105109063A publication Critical patent/CN105109063A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/02Making preforms by dividing preformed material, e.g. sheets, rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B29C70/48Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/545Perforating, cutting or machining during or after moulding

Abstract

The invention discloses a preparation system and a preparation method for a high-performance fiber multi-axial fabric preform. The preparation system comprises a mould cavity, a first mechanical arm, a first cutting machine, a second cutting machine, a main controller and a mould pressing machine, wherein the first mechanical arm alternatively moves from the first cutting machine to the mould cavity and from the second cutting machine to the mould cavity under the communication control of the main controller; the distance between the first mechanical arm and the first cutting machine as well as that between the first mechanical arm and the second cutting machine is shorter than or equal to the working distance of the first mechanical arm. The preparation system is full-automatic preparation equipment of which the mechanical arms are adopted for fabric pavement, and only one computer operator is needed, so that not only is the labor cost greatly reduced, but also the consistency and precision of pavement are greatly improved; through adoption of the preparation system, the preparation efficiency and quality of the high-performance fiber multi-axial fabric preform can be greatly improved.

Description

Preparation system of high-performance fiber multi-axial fabric preform and preparation method thereof
Technical field
The present invention relates to preparation system of a kind of high-performance fiber multi-axial fabric preform and preparation method thereof.
Background technology
Modern manufacturing industry, such as machine components manufacture, high ferro parts manufacture and auto industry, more and more higher to performance requirement.Such as auto industry, lightweight, energy-saving and cost-reducing and reduce the trend that exhaust emission is present development of automobile, and lightweight must from the material improving automobile, develop the better lighter automotive material of performance thus the minimizing of the energy resource consumption brought, and then exhaust emission decreases, the development of automotive material is the importance of automotive technology development, and new material is vital for the development history of auto industry.
Carbon fibre reinforced composite and other high-performance fiber multi-axial fabrics are as the brand-new material emerged rapidly recent years, compared with traditional material, have that specific strength is high, specific modulus is high, quality is light, anti-fatigue performance is good and the plurality of advantages such as damping property is excellent.The most up-to-date techniques of this kind fabric are RTM technique, and the cardinal principle of RTM technique is lay reinforcing material preform in die cavity, and this technique environmental protection, efficiency are high, and accuracy is good.But when output is larger, just need preform rapidly and efficiently to complete.In existing technique, be all artificial lay in die cavity, inefficiency, and accuracy also cannot ensure.
Summary of the invention
First object of the present invention is to provide a kind of preparation system of high-performance fiber multi-axial fabric preform rapidly and efficiently.
The technical scheme realizing the present invention's first object is the preparation system of high-performance fiber multi-axial fabric preform, comprises die cavity, the first mechanical arm, the first guillotine, the second guillotine, main control computer and moulding press; Described first mechanical arm is hocketed from the first guillotine to die cavity and from the second guillotine to the motion of die cavity by main control computer Control on Communication; The operating distance of described first mechanical arm and distance≤the first mechanical arm between the first guillotine and the second guillotine.
The preparation system of high-performance fiber multi-axial fabric preform also comprises sound wave cutter.
Described moulding press and sound wave cutter and main control computer communicate to connect.
The center position of described die cavity arranges a generating laser; The end of described first mechanical arm arranges a laser pickoff.
Described first mechanical arm grasp pawl have two right; The middle part of described first guillotine and the second guillotine respectively setting area is less than the lifting tray cutting rear high-performance fiber multi-axial fabric area.
The operating temperature of described moulding press is adjustable.
Conveniently robotic arm manipulation, described die cavity is arranged between the first guillotine and the second guillotine, and with the first guillotine and the second guillotine equidistant.
The preparation system more optimized also comprises the second mechanical arm, the 3rd guillotine and the 4th guillotine; Described 3rd guillotine and the 4th guillotine are oppositely arranged with the first guillotine and the second guillotine respectively; Described second mechanical arm is hocketed from the 3rd guillotine to die cavity and from the 4th guillotine to the motion of die cavity by main control computer Control on Communication; The operating distance of described second mechanical arm and distance≤the second mechanical arm between the 3rd guillotine and the 4th guillotine; Described die cavity be arranged on the first guillotine, the second guillotine, between the 3rd guillotine and the 4th guillotine, and equidistant with the first guillotine, the second guillotine, the 3rd guillotine and the 4th guillotine; The end of described second mechanical arm arranges a laser pickoff; Described second mechanical arm grasp pawl have two right; The middle part of the 3rd guillotine and the 4th guillotine respectively setting area is less than the lifting tray cutting rear high-performance fiber multi-axial fabric area.
Second object of the present invention is to provide a kind of preparation method of high-performance fiber multi-axial fabric preform.
The technical scheme realizing the present invention's second object is, a kind of preparation method of high-performance fiber multi-axial fabric preform, adopts a mechanical arm and two guillotines; Carry out according to following steps:
Step one: braiding high-performance fiber multi-axial fabric, pre-setting;
Step 2: simultaneously use the first guillotine, the second guillotine that the high-performance fiber multi-axial fabric of pre-setting cut into required shape;
Step 3: the fabric alternately step 2 obtained from the first guillotine and the second guillotine by the first mechanical arm is placed in die cavity;
Step 4: adopt moulding press to carry out mold pressing;
Step 5: adopt sound wave cutter to complete the deburring of high-performance fiber multi-axial fabric preform.
If adopt two mechanical arms and four guillotines, then carry out according to following steps:
Step one: braiding high-performance fiber multi-axial fabric, pre-setting;
Step 2: simultaneously use the first guillotine, the second guillotine, the 3rd guillotine and the 4th guillotine that the high-performance fiber multi-axial fabric of pre-setting cut into required shape;
Step 3: the fabric alternately step 2 obtained from the first guillotine and the second guillotine, the 3rd guillotine and the 4th guillotine by the first mechanical arm second mechanical arm is placed in die cavity;
Step 4: adopt moulding press to carry out mold pressing;
Step 5: adopt sound wave cutter to complete the deburring of high-performance fiber multi-axial fabric preform.
After have employed technique scheme, the present invention has following positive effect: (1) preparation system of the present invention is full-automatic Preparation equipment, mechanical arm is adopted to carry out fabric laying, only need a computer manipulation employee, not only greatly reduce artificial, and drastically increase uniformity and the accuracy of laying, adopt preparation system of the present invention greatly can improve preparation efficiency and the quality of high-performance fiber multi-axial fabric preform.
(2) preparation system of the present invention also comprises and is finally used for the sound wave cutter of deburring, and the preform quality prepared can be made better.
(3) moulding press of the present invention and sound wave cutter and main control computer communicate to connect, and can come the clamp time of Based Intelligent Control moulding press, temperature and number of times like this, control the size etc. of sound wave cutter cutting, more accurately by main control computer.
(4) if the present invention considers that fabric is placed inconsistent, impact is had on the quality of final formed body, therefore on die cavity and mechanical arm, be provided with Laser emission and receiver, form laser alignment mechanism, effectively ensure the uniformity that fabric is placed in die cavity.
(5) mechanical arm of the present invention adopts the mode grasping fabric, does not damage like this to fabric, and setting area is less than the lifting tray of fabric simultaneously, can better allow mechanical arm grasp the both sides of fabric.
(6) die cavity of the present invention is arranged on the centre of two guillotines, can facilitate the operation of mechanical arm like this.
(7) the present invention can also arrange the second mechanical arm and the three or four guillotine, and such efficiency can be higher.
(8) preparation method of the present invention achieves the full-automation preparation of preform, compare common moulding process, common moulding process is artificial laying, use fabric for the common fabric of Wei Zuoguoqian road process, and be equipped with glue spraying and make it shape, last mold pressing again, the inventive method greatly reduces manually, and in advance fabric is shaped, in direct in the end mold process, each layer fabric is bonded together, for industrialization, fast effective production in enormous quantities in enormous quantities a set of effective ways can be provided.
Accompanying drawing explanation
In order to make content of the present invention more easily be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the present invention is further detailed explanation, wherein
Fig. 1 is the structured flowchart of preparation system of the present invention.
Fig. 2 is the another kind of structured flowchart of preparation system of the present invention.
Attached number in the figure is:
Die cavity 1, first mechanical arm 2, first guillotine 3, second guillotine 4, main control computer 5, moulding press 6, sound wave cutter 7, second mechanical arm 8, the 3rd guillotine 9, the 4th guillotine 10.
Detailed description of the invention
(embodiment 1)
See Fig. 1, the preparation system of the high-performance fiber multi-axial fabric preform of the present embodiment, comprise die cavity 1, first mechanical arm 2, first guillotine 3, second guillotine 4, main control computer 5, moulding press 6 and sound wave cutter 7; First mechanical arm 2 is hocketed from the first guillotine 3 to die cavity 2 and from the second guillotine 4 to the motion of die cavity 1 by main control computer 5 Control on Communication; The operating distance of the first mechanical arm 2 and distance≤the first mechanical arm 2 between the first guillotine 3 and the second guillotine 4.Moulding press 6 and sound wave cutter 7 communicate to connect with main control computer 5.The center position of die cavity 1 arranges a generating laser; The end of the first mechanical arm 2 arranges a laser pickoff.First mechanical arm 2 grasp pawl have two right; The middle part of the first guillotine 3 and the second guillotine 4 respectively setting area is less than the lifting tray cutting rear high-performance fiber multi-axial fabric area.The operating temperature of moulding press 6 is adjustable.Die cavity 1 is arranged between the first guillotine 3 and the second guillotine 4, and with the first guillotine 3 and the second guillotine 4 equidistant.
Preparation technology is:
Step one: braiding high-performance fiber multi-axial fabric, pre-setting;
Step 2: simultaneously use the first guillotine 3, second guillotine 4 that the high-performance fiber multi-axial fabric of pre-setting cut into required shape;
Step 3: the fabric alternately step 2 obtained from the first guillotine 3 and the second guillotine 4 by the first mechanical arm 2 is placed in die cavity 1; Main control computer 5 controls the first mechanical arm 2 and works, when the first mechanical arm 2 moves near the first guillotine 3, fabric holds up by the lifting tray of the first guillotine 3, two couple of first mechanical arm 2 grasps the dual-side that pawl catches fabric relatively, level is lifted fabric and is put into die cavity 1, because die cavity 1 is provided with laser radiation device, the laser pickoff of the first mechanical arm 2 can carry out fabric centering accordingly; Then fabric is placed in the same way in die cavity 1 by the first mechanical arm 2 from the second guillotine 4;
Step 4: adopt moulding press 6 to carry out mold pressing; The temperature of moulding press 6 can regulate, and the temperature of moulding press 6 arranges high, normal, basic third gear in the present embodiment, and high temperature is for being greater than 120 DEG C, and middle temperature is 80 DEG C ~ 120 DEG C, and low temperature is 50 DEG C ~ 80 DEG C, and the softening temperature according to setting agent on pre-setting fabric sets;
Step 5: adopt sound wave cutter 7 to complete the deburring of high-performance fiber multi-axial fabric preform.
(embodiment 2)
See Fig. 2, the preparation system of the high-performance fiber multi-axial fabric preform of the present embodiment, on the basis of embodiment 1, also comprise the second mechanical arm 8, the 3rd guillotine 9 and the 4th guillotine 10; 3rd guillotine 9 and the 4th guillotine 10 are oppositely arranged with the first guillotine 3 and the second guillotine 4 respectively; Second mechanical arm 8 is hocketed from the 3rd guillotine 9 to die cavity 2 and from the 4th guillotine 10 to the motion of die cavity 1 by main control computer 5 Control on Communication; The operating distance of the second mechanical arm 8 and distance≤the second mechanical arm 8 between the 3rd guillotine 9 and the 4th guillotine 10; Die cavity 1 is arranged on the first guillotine 3, second guillotine 4, between the 3rd guillotine 9 and the 4th guillotine 10, and equidistant with the first guillotine 3, second guillotine 4, the 3rd guillotine 9 and the 4th guillotine 10; The end of the second mechanical arm 8 arranges a laser pickoff; Second mechanical arm 8 grasp pawl have two right; The middle part of the 3rd guillotine 9 and the 4th guillotine 10 respectively setting area is less than the lifting tray cutting rear high-performance fiber multi-axial fabric area.
Preparation technology is:
Step one: braiding high-performance fiber multi-axial fabric, pre-setting;
Step 2: simultaneously use the first guillotine 3, second guillotine 4, the 3rd guillotine 9 and the 4th guillotine 10 that the high-performance fiber multi-axial fabric of pre-setting cut into required shape;
Step 3: the fabric alternately step 2 obtained from the first guillotine 3 and the second guillotine 4, the 3rd guillotine 9 and the 4th guillotine 10 by the first mechanical arm 2 second mechanical arm 8 is placed in die cavity 1; Two mechanical arms alternately place fabric from four guillotines
Step 4: adopt moulding press 6 to carry out mold pressing;
Step 5: adopt sound wave cutter 7 to complete the deburring of high-performance fiber multi-axial fabric preform.
Above-described specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; be understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. the preparation system of high-performance fiber multi-axial fabric preform, is characterized in that: comprise die cavity (1), the first mechanical arm (2), the first guillotine (3), the second guillotine (4), main control computer (5) and moulding press (6); Described first mechanical arm (2) is hocketed from the first guillotine (3) to die cavity (2) and from the second guillotine (4) to the motion of die cavity (1) by main control computer (5) Control on Communication; The operating distance of described first mechanical arm (2) and distance≤the first mechanical arm (2) between the first guillotine (3) and the second guillotine (4).
2. the preparation system of high-performance fiber multi-axial fabric preform according to claim 1, is characterized in that: also comprise sound wave cutter (7).
3. the preparation system of high-performance fiber multi-axial fabric preform according to claim 2, is characterized in that: described moulding press (6) and sound wave cutter (7) communicate to connect with main control computer (5).
4. the preparation system of high-performance fiber multi-axial fabric preform according to claim 3, is characterized in that: the center position of described die cavity (1) arranges a generating laser; The end of described first mechanical arm (2) arranges a laser pickoff.
5. the preparation system of high-performance fiber multi-axial fabric preform according to claim 4, is characterized in that: described first mechanical arm (2) grasp pawl have two right; The middle part of described first guillotine (3) and the second guillotine (4) respectively setting area is less than the lifting tray cutting rear high-performance fiber multi-axial fabric area.
6. the preparation system of high-performance fiber multi-axial fabric preform according to claim 5, is characterized in that: the operating temperature of described moulding press (6) is adjustable.
7. the preparation system of high-performance fiber multi-axial fabric preform according to claim 6, it is characterized in that: described die cavity (1) is arranged between the first guillotine (3) and the second guillotine (4), and equidistant with the first guillotine (3) and the second guillotine (4).
8. the preparation system of high-performance fiber multi-axial fabric preform according to claim 6, is characterized in that: also comprise the second mechanical arm (8), the 3rd guillotine (9) and the 4th guillotine (10); Described 3rd guillotine (9) and the 4th guillotine (10) are oppositely arranged with the first guillotine (3) and the second guillotine (4) respectively; Described second mechanical arm (8) is hocketed from the 3rd guillotine (9) to die cavity (2) and from the 4th guillotine (10) to the motion of die cavity (1) by main control computer (5) Control on Communication; The operating distance of described second mechanical arm (8) and distance≤the second mechanical arm (8) between the 3rd guillotine (9) and the 4th guillotine (10); Described die cavity (1) be arranged on the first guillotine (3), the second guillotine (4), between the 3rd guillotine (9) and the 4th guillotine (10), and equidistant with the first guillotine (3), the second guillotine (4), the 3rd guillotine (9) and the 4th guillotine (10); The end of described second mechanical arm (8) arranges a laser pickoff; Described second mechanical arm (8) grasp pawl have two right; The middle part of described 3rd guillotine (9) and the 4th guillotine (10) respectively setting area is less than the lifting tray cutting rear high-performance fiber multi-axial fabric area.
9. a preparation method for high-performance fiber multi-axial fabric preform, is characterized in that: the preparation system adopting high-performance fiber multi-axial fabric preform according to claim 7; Carry out according to following steps:
Step one: braiding high-performance fiber multi-axial fabric, pre-setting;
Step 2: use the first guillotine (3) simultaneously, the second guillotine (4) cuts into required shape by the high-performance fiber multi-axial fabric of pre-setting;
Step 3: the fabric alternately step 2 obtained from the first guillotine (3) and the second guillotine (4) by the first mechanical arm (2) is placed in die cavity (1);
Step 4: adopt moulding press (6) to carry out mold pressing;
Step 5: adopt sound wave cutter (7) to complete the deburring of high-performance fiber multi-axial fabric preform.
10. a preparation method for high-performance fiber multi-axial fabric preform, is characterized in that: the preparation system adopting high-performance fiber multi-axial fabric preform according to claim 8; Carry out according to following steps:
Step one: braiding high-performance fiber multi-axial fabric, pre-setting;
Step 2: simultaneously use the first guillotine (3), the second guillotine (4), the 3rd guillotine (9) and the 4th guillotine (10) that the high-performance fiber multi-axial fabric of pre-setting cut into required shape;
Step 3: the fabric alternately step 2 obtained from the first guillotine (3) and the second guillotine (4), the 3rd guillotine (9) and the 4th guillotine (10) by the first mechanical arm (2) second mechanical arm (8) is placed in die cavity (1);
Step 4: adopt moulding press (6) to carry out mold pressing;
Step 5: adopt sound wave cutter (7) to complete the deburring of high-performance fiber multi-axial fabric preform.
CN201510601465.7A 2015-09-18 2015-09-18 Preparation system and preparation method for high-performance fiber multi-axial fabric preform Pending CN105109063A (en)

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Application Number Priority Date Filing Date Title
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CN111872694A (en) * 2020-07-30 2020-11-03 常州市宏发纵横新材料科技股份有限公司 Carbon glass mixes fabric preforming processingequipment

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Application publication date: 20151202