CN105107847A - Vertical rolling mill adopting upper transmission mode - Google Patents
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 35
- 238000005096 rolling process Methods 0.000 title claims description 14
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 18
- 230000008878 coupling Effects 0.000 claims abstract description 6
- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000003079 width control Methods 0.000 claims description 3
- 210000000481 breast Anatomy 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 238000010408 sweeping Methods 0.000 abstract description 5
- 230000005489 elastic deformation Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
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Abstract
本发明涉及一种上传动形式立辊轧机,包括主传动装置、机架装配、侧压及平衡装置、轧辊辊系装置和机架辊,主传动装置中的2台主电机分别设置在传动装置支架两侧,通过鼓形齿联轴器与减速机相连,减速机通过十字轴式万向接轴与2个轧辊连接;轧辊设轧辊轴承座,其中上轧辊轴承座上部设滚轮,滚轮外侧设刮板,滚轮同侧的轧辊轴承座设外凸的挡块;轧辊两侧分别设侧压及平衡装置。本发明中主电机放置在传动装置支架两侧,减轻机架牌坊上部重量造成的弹性变形对轧辊的影响;在轧辊轴承座滚轮处增设刮板,可代替常规的水扫装置;另外在轧辊轴承座上设置挡块,可防止发生滑落事故;整体结构紧凑,调整方便,产品精度高,安全性强。
The invention relates to a vertical roller mill with upper transmission, which includes a main transmission device, a frame assembly, a side pressure and balance device, a roll system device and a frame roll, and two main motors in the main transmission device are respectively arranged on the transmission device Both sides of the support are connected to the reducer through a drum-shaped gear coupling, and the reducer is connected to two rolls through a cross-shaft universal joint; the rolls are equipped with roll bearing housings, and the upper part of the upper roll bearing housing is equipped with rollers, and the outside of the rollers is equipped with The scraper and the roll bearing seat on the same side of the roller are equipped with convex blocks; the two sides of the roll are respectively equipped with side pressure and balancing devices. In the present invention, the main motor is placed on both sides of the transmission device bracket to reduce the impact of elastic deformation on the roll caused by the weight of the upper part of the frame archway; a scraper is added at the roller of the roll bearing seat, which can replace the conventional water sweeping device; Blocks are set on the seat to prevent slipping accidents; the overall structure is compact, easy to adjust, the product has high precision and strong safety.
Description
技术领域 technical field
本发明涉及轧钢技术领域,尤其涉及一种上传动形式立辊轧机。 The invention relates to the technical field of steel rolling, in particular to an upper-drive vertical roller mill.
背景技术 Background technique
目前,立辊轧机的传动形式主要有两种,分别为水平传动形式和上传动形式。由于采用上传动形式工作环境好,排除了水和氧化铁皮的影响,大大减少了故障频率,并且还给维修带来了很大的方便,因此立辊轧机大多采用上传动形式。但是目前常用的上传动立辊轧机的主电机大多设在减速机上方,导致机架受力过大,对轧制质量也造成一定影响。另外,轧辊轴承座在机架内滑动需要配备水扫装置,以去除滑道上的氧化铁皮,不仅增加了设备投入,也不利于水资源的节约。轧辊轴承座通过滚轮悬挂在机架上,一旦滚轮损坏,将造成轧辊辊系装置整体滑落事故。 At present, there are mainly two transmission forms of vertical roller mills, namely horizontal transmission form and upper transmission form. Because the working environment of the upper transmission form is good, the influence of water and iron scale is eliminated, the fault frequency is greatly reduced, and it also brings great convenience to maintenance, so most vertical roller mills adopt the upper transmission form. However, most of the main motors of the commonly used upper-drive vertical roller mills are located above the reducer, which causes excessive force on the stand and affects the rolling quality to a certain extent. In addition, the sliding of the roll bearing housing in the frame requires a water sweeping device to remove the oxide scale on the slideway, which not only increases the equipment investment, but also is not conducive to the saving of water resources. The roll chock is suspended on the machine frame through the rollers. Once the rollers are damaged, it will cause the accident that the whole roll system device will slide down.
发明内容 Contents of the invention
本发明提供了一种上传动形式立辊轧机,机架牌坊采用组装式连接结构,主电机放置传动装置支架两侧,减轻机架牌坊上部重量造成的弹性变形对轧辊的影响;在轧辊轴承座滚轮处增设刮板,可代替常规的水扫装置,减少了设备投资,避免了水的消耗;另外在轧辊轴承座上设置挡块,可防止发生滑落事故;整体结构紧凑,调整方便,产品精度高,安全性强。 The invention provides a vertical roller rolling mill with an upper transmission form. The frame archway adopts an assembled connection structure, and the main motor is placed on both sides of the transmission device bracket to reduce the influence of the elastic deformation caused by the upper weight of the frame archway on the roll; Adding a scraper to the roller can replace the conventional water sweeping device, reducing equipment investment and avoiding water consumption; in addition, a stopper is set on the roll bearing seat to prevent slipping accidents; the overall structure is compact, easy to adjust, and the product accuracy High, strong security.
为了达到上述目的,本发明采用以下技术方案实现: In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种上传动形式立辊轧机,包括主传动装置、机架装配、侧压及平衡装置、轧辊辊系装置和机架辊,所述机架装配中设传动装置支架和立辊机架,立辊机架和传动装置支架可拆卸地连接,并共同组成机架牌坊;其中传动装置支架由底部水平支座、两侧围护式框架和顶部支座组成;主传动装置中的2台主电机分别设置在水平支座上,并位于两侧围护式框架结构内,其伸出轴向上分别通过鼓形齿联轴器与减速机的输入轴相连;2台减速机分别置于顶部支座上,减速机的输出轴分别通过十字轴式万向接轴与2个轧辊连接;轧辊上、下两端分别设轧辊轴承座,其中上轧辊轴承座上部设滚轮,可沿立辊机架上的滑道滑动,并使轧辊悬挂在机架窗口中;滚轮外侧设刮板,滚轮同侧的轧辊轴承座设外凸的挡块;轧辊两侧分别设侧压及平衡装置,轧辊轴承座在侧压及平衡装置的拖动下在立辊机架内水平移动,相接触的轧辊轴承座和立辊机架表面分别设耐磨滑板;机架牌坊的轧件入口和出口侧分别设机架辊。 A vertical roller mill in the form of an upper transmission, comprising a main transmission device, a frame assembly, a side pressure and balancing device, a roll system device and a frame roll, wherein a transmission bracket and a vertical roll frame are set in the frame assembly, The roller frame and the transmission bracket are detachably connected, and together form the frame archway; the transmission bracket is composed of the bottom horizontal support, the two side enclosure frames and the top support; the two main motors in the main transmission They are respectively arranged on the horizontal support and located in the enclosure frame structure on both sides, and their extension shafts are respectively connected to the input shaft of the reducer through the drum-shaped gear coupling; the two reducers are respectively placed on the top support On the pedestal, the output shaft of the reducer is connected to the two rolls through the cross-shaft universal joint shaft; the upper and lower ends of the rolls are respectively equipped with roll chocks, and the upper part of the upper roll chock is equipped with rollers, which can be moved along the vertical roll frame. The upper slideway slides, and the roll is suspended in the window of the frame; there is a scraper on the outer side of the roller, and a convex block is set on the roll bearing seat on the same side of the roller; side pressure and balance devices are installed on both sides of the roll, and the roll bearing seat Under the drag of the side pressure and balancing device, it moves horizontally in the vertical roll frame, and the contacting roll bearing housing and the surface of the vertical roll frame are respectively provided with wear-resistant slide plates; rack roll.
所述主电机为立式交流变频电机,减速机为两级圆柱齿轮减速机,减速机高速轴末端装有光电编码器用于控制2台主电机速度同步。 The main motor is a vertical AC variable frequency motor, the reducer is a two-stage cylindrical gear reducer, and a photoelectric encoder is installed at the end of the high-speed shaft of the reducer to control the speed synchronization of the two main motors.
所述侧压及平衡装置中的侧压装置具备AWC自动宽度控制和SSC短行程控制功能,每个AWC液压缸尾部均装有位移传感器用于控制轧辊的开口度;侧压缸头部与轧辊轴承座之间的侧压箱中装有测压仪用于检测立辊轧制力;AWC缸和液压平衡缸装在机架镗孔内,可整体抽出更换。 The side pressure device in the side pressure and balance device has the functions of AWC automatic width control and SSC short stroke control, and each AWC hydraulic cylinder tail is equipped with a displacement sensor to control the opening of the roll; the head of the side pressure cylinder is connected with the roll A pressure gauge is installed in the side pressure box between the bearing housings to detect the rolling force of the vertical roll; the AWC cylinder and the hydraulic balance cylinder are installed in the bore of the frame, and can be pulled out as a whole for replacement.
与现有技术相比,本发明的有益效果是: Compared with prior art, the beneficial effect of the present invention is:
机架牌坊采用组装式连接结构,主电机放置传动装置支架两侧,减轻机架牌坊上部重量造成的弹性变形对轧辊的影响;在轧辊轴承座滚轮处增设刮板,可代替常规的水扫装置,减少了设备投资,避免了水的消耗;另外在轧辊轴承座上设置挡块,可防止发生滑落事故;整体结构紧凑,调整方便,产品精度高,安全性强。 The frame archway adopts an assembled connection structure, and the main motor is placed on both sides of the transmission bracket to reduce the impact of elastic deformation on the roll caused by the weight of the upper part of the frame archway; a scraper is added at the roller of the roll bearing seat to replace the conventional water sweeping device , reducing equipment investment and avoiding water consumption; in addition, a stopper is set on the roll bearing seat to prevent slipping accidents; the overall structure is compact, easy to adjust, high product precision, and strong safety.
附图说明 Description of drawings
图1是本发明的外形结构示意图。 Fig. 1 is a schematic diagram of the external structure of the present invention.
图2是本发明主要部件的内部结构示意图。 Fig. 2 is a schematic diagram of the internal structure of the main components of the present invention.
图3是本发明所述轧辊及轧辊轴承座的结构示意图。 Fig. 3 is a structural schematic diagram of the roll and the roll chock of the present invention.
图中:1.主电机2.鼓形齿联轴器3.减速机4.十字轴式万向接轴5.立辊机架6.传动装置支架7.侧压及平衡装置8.轧辊辊系装置9.机架辊10.轧辊11.轧辊轴承座12.耐磨滑板13.滚轮14.刮板15.挡块 In the figure: 1. Main motor 2. Drum gear coupling 3. Reducer 4. Cross shaft universal joint shaft 5. Vertical roller frame 6. Transmission device bracket 7. Side pressure and balance device 8. Roller roller System device 9. Rack roller 10. Roller 11. Roller bearing seat 12. Wear-resistant slide plate 13. Roller 14. Scraper 15. Block
具体实施方式 Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明: The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:
见图1-图2,是本发明的结构示意图,本发明一种上传动形式立辊轧机,包括主传动装置、机架装配、侧压及平衡装置、轧辊辊系装置和机架辊,所述机架装配中设传动装置支架6和立辊机架5,立辊机架5和传动装置支架6可拆卸地连接,并共同组成机架牌坊;其中传动装置支架6由底部水平支座、两侧围护式框架和顶部支座组成;主传动装置中的2台主电机1分别设置在水平支座上,并位于两侧围护式框架结构内,其伸出轴向上分别通过鼓形齿联轴器2与减速机3的输入轴相连;2台减速机3分置于顶部支座上,减速机3的输出轴分别通过十字轴式万向接轴4与2个轧辊10连接;轧辊10上、下两端分别设轧辊轴承座11,其中上轧辊轴承座上部设滚轮13,可沿立辊机架5上的滑道滑动,并使轧辊10悬挂在机架窗口中;滚轮13外侧设刮板14,滚轮13同侧的轧辊轴承座11设外凸的挡块15;轧辊10两侧分别设侧压及平衡装置7,轧辊轴承座11在侧压及平衡装置7的拖动下在立辊机架5内水平移动,相接触的轧辊轴承座11和立辊机架5表面分别设耐磨滑板12;机架牌坊的轧件入口和出口侧分别设机架辊9。 See Fig. 1-Fig. 2, it is the structure schematic diagram of the present invention, a kind of vertical roller mill of upper transmission form of the present invention, comprises main transmission device, frame assembly, side pressure and balance device, roll system device and frame roll, so The transmission device support 6 and the vertical roller frame 5 are established in the frame assembly, and the vertical roller frame 5 and the transmission device support 6 are detachably connected to form a frame archway together; wherein the transmission device support 6 is composed of a bottom horizontal support, It is composed of enclosure frame on both sides and top support; the two main motors 1 in the main transmission device are respectively arranged on the horizontal support, and are located in the enclosure frame structure on both sides, and their protruding shafts pass through the drum respectively. The gear coupling 2 is connected to the input shaft of the reducer 3; the two reducers 3 are separately placed on the top support, and the output shafts of the reducer 3 are respectively connected to the two rolls 10 through the cross-shaft universal joint shaft 4 The upper and lower ends of the roll 10 are respectively provided with a roll chock 11, wherein the top of the upper roll chock is provided with a roller 13, which can slide along the slideway on the vertical roll frame 5, and the roll 10 is suspended in the frame window; Scraper 14 is arranged on the outer side of 13, and roll chock 11 on the same side as roller 13 is provided with protruding stopper 15; Moving horizontally in the vertical roll frame 5, the contacting roll bearing housing 11 and the surface of the vertical roll frame 5 are respectively provided with wear-resistant slide plates 12;
所述主电机1为立式交流变频电机,减速机3为两级圆柱齿轮减速机,减速机3高速轴末端装有光电编码器用于控制2台主电机1速度同步。 The main motor 1 is a vertical AC variable frequency motor, the reducer 3 is a two-stage cylindrical gear reducer, and a photoelectric encoder is installed at the end of the high-speed shaft of the reducer 3 to control the speed synchronization of the two main motors 1.
所述侧压及平衡装置7中的侧压装置具备AWC自动宽度控制和SSC短行程控制功能,每个AWC液压缸尾部均装有位移传感器用于控制轧辊10的开口度;侧压缸头部与轧辊轴承座11之间的侧压箱中装有测压仪用于检测立辊轧制力;AWC缸和液压平衡缸装在立辊机架5的镗孔内,可整体抽出更换。 The side pressure device in the side pressure and balance device 7 has the functions of AWC automatic width control and SSC short stroke control, and each AWC hydraulic cylinder tail is equipped with a displacement sensor for controlling the opening degree of the roll 10; the head of the side pressure cylinder A pressure gauge is installed in the side pressure box between the roll chock 11 to detect the rolling force of the vertical roll; the AWC cylinder and the hydraulic balance cylinder are installed in the bore of the vertical roll frame 5 and can be pulled out as a whole for replacement.
本发明一种上传动形式立辊轧机主要用于钢板宽度方向的轧制,它与水平轧机组合后组成万能轧机进行窜列轧制,为后续的轧机提供中间板坯。该立辊轧机主传动采用电机上传动形式,由两台立式交流变频电机,各通过两级圆柱齿轮减速机驱动轧辊进行轧制。主电机1分别设置在传动装置支架6两侧,通过光电编码器实现电气同步。侧压装置采用AWC长行程液压缸压下结构。 The vertical rolling mill in the form of upper transmission of the present invention is mainly used for rolling in the width direction of the steel plate, and it is combined with a horizontal rolling mill to form a universal rolling mill for cross-row rolling to provide intermediate slabs for subsequent rolling mills. The main drive of the vertical roller mill adopts the form of motor upper transmission, and two vertical AC frequency conversion motors drive the rolls through two-stage cylindrical gear reducers for rolling. The main motor 1 is arranged on both sides of the transmission bracket 6 respectively, and the electrical synchronization is realized through a photoelectric encoder. The side pressure device adopts AWC long-stroke hydraulic cylinder to press down the structure.
传动装置支架6为焊接结构件,立辊机架5为铸钢件。 The transmission bracket 6 is a welded structure, and the vertical roller frame 5 is a steel casting.
轧辊10更换时通过平衡缸把轧辊10移到十字轴式万向接轴4垂线处用接轴提升液压缸将十字轴式万向接轴4进行提升,使其与轧辊10和侧压及平衡装置7脱离,再把轧辊10移动到轧制中心线处,用专用吊具把轧辊10和轴承箱一起吊出。由接近开关控制十字轴式万向接轴4提升与落下的极限位置及准确停车位置。 When the roll 10 is replaced, the roll 10 is moved to the vertical line of the cross shaft universal joint shaft 4 through the balance cylinder, and the cross shaft type universal joint shaft 4 is lifted by the shaft lifting hydraulic cylinder so that it is compatible with the roll 10 and the side pressure and The balance device 7 is disengaged, and then the roll 10 is moved to the rolling center line, and the roll 10 and the bearing box are hoisted out together with a special spreader. The limit position and the accurate parking position of the cross-shaft universal joint shaft 4 are controlled by the proximity switch for lifting and falling.
平衡装置是由平衡缸带动平衡托架拉动轧辊轴承,用于消除轧辊轴承与侧压装置各零件间的水平间隙,在工作中,该装置处于平衡随动状态,在换辊时,平衡液压缸反向工作,通过平衡托架推动轧辊轴承与侧压装置分开至换辊位置。平衡缸尾部装有位移传感器用来控制换辊状态时轧辊10位置。 The balance device is driven by the balance cylinder to drive the balance bracket to pull the roll bearing, which is used to eliminate the horizontal gap between the roll bearing and the parts of the side pressure device. During work, the device is in a balanced follow-up state. When changing rolls, the balance hydraulic cylinder Work in reverse, push the roller bearing and side pressure device to separate to the roller changing position through the balance bracket. A displacement sensor is installed at the end of the balance cylinder to control the position of the roll 10 when the roll is changed.
本发明一种上传动形式立辊轧机采用了整体优化设计,与普通上传动立辊轧机相比,解决了设备单重大、产品精度低,能耗大等问题。另外在轧辊轴承座11结构上进行了一系列优化,如取消水扫装置,增设刮板14,以防止由氧化铁皮对轧辊轴承座11在立辊机架5内滑动造成的影响,并减少了水的消耗。另外还在轧辊轴承座11上设置了挡块15,以防止由于滚轮13损坏而造成的轧辊轴承座11滑落事故发生。 The vertical roller mill in the form of upper transmission of the present invention adopts an overall optimized design, and compared with the ordinary vertical roller mill with upper transmission, it solves the problems of heavy equipment, low product precision and high energy consumption. In addition, a series of optimizations have been carried out on the structure of the roll chock 11, such as canceling the water sweeping device and adding a scraper 14 to prevent the influence of the oxide scale on the sliding of the roll chock 11 in the vertical roll frame 5, and reduce the water consumption. In addition, a block 15 is provided on the roll chock 11 to prevent the roll chock 11 from slipping due to damage to the roller 13 from happening.
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Cited By (3)
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---|---|---|---|---|
CN105817483A (en) * | 2016-05-25 | 2016-08-03 | 沧州中铁装备制造材料有限公司 | Clearance adjustment device for vertical roughing rolls |
CN109201744A (en) * | 2018-09-28 | 2019-01-15 | 莱芜市白象消防器材有限公司 | A kind of gearing mechanism for vertical roll of metal-rolling mill |
CN113941596A (en) * | 2020-07-17 | 2022-01-18 | 北京京诚瑞信长材工程技术有限公司 | Vertical universal mill for die flat steel, flat steel rolling production line and method thereof |
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CN201529661U (en) * | 2009-11-02 | 2010-07-21 | 一重集团大连设计研究院有限公司 | Edger mill with whole hydraulic screw-down in hot continuous rolling and rough rolling mill train |
CN205008391U (en) * | 2015-08-19 | 2016-02-03 | 鞍钢集团工程技术有限公司 | Go up type of belt drive edger mill |
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JPS5671503A (en) * | 1979-11-16 | 1981-06-15 | Mitsubishi Heavy Ind Ltd | Vertical rolling mill |
JPS6138706A (en) * | 1984-07-31 | 1986-02-24 | Mitsubishi Heavy Ind Ltd | Edging for rolling sheet material |
CN201186295Y (en) * | 2007-06-15 | 2009-01-28 | 中国第一重型机械集团公司 | Roll gap adjusting apparatus of hot continuous rolling vertical roller mill at roughing section |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105817483A (en) * | 2016-05-25 | 2016-08-03 | 沧州中铁装备制造材料有限公司 | Clearance adjustment device for vertical roughing rolls |
CN105817483B (en) * | 2016-05-25 | 2018-06-19 | 沧州中铁装备制造材料有限公司 | Roughing vertical roll roll-separating mechanism |
CN109201744A (en) * | 2018-09-28 | 2019-01-15 | 莱芜市白象消防器材有限公司 | A kind of gearing mechanism for vertical roll of metal-rolling mill |
CN113941596A (en) * | 2020-07-17 | 2022-01-18 | 北京京诚瑞信长材工程技术有限公司 | Vertical universal mill for die flat steel, flat steel rolling production line and method thereof |
CN113941596B (en) * | 2020-07-17 | 2024-01-30 | 北京京诚瑞信长材工程技术有限公司 | Vertical universal rolling mill for die flat steel, flat steel rolling production line and method thereof |
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