A kind of insulator pressure breaking device
Technical field
The present invention relates to a kind of insulator pressure breaking device.
Background technology
Insulator is a kind of special insulation control, for supporting and fixing bus and energized conductor and make energized conductor
Between or conductor and the earth between have enough distances and insulation, can be played an important role in overhead transmission line, it is existing absolutely
Edge is detected in detection using the part of insulator, and existing insulator passes through manually with hammer when broken
Son or other beat instrument and beat broken, shape when crushing due to insulator is limited, and insulator is not easy when causing to beat
It is fixed, and the efficiency beaten is low, working strength is big, and particle when beaing is also easy to produce splashing, easily produces injury to operating personnel.
The content of the invention
The technical problem to be solved in the present invention is just to provide a kind of insulator pressure breaking device, solves existing insulator and breaks
The defects of existing when broken.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions:A kind of insulator pressure is broken
Crushing device, including frame and the framework being arranged in frame, framework, which is provided with, clamps insulator in the clamp assembly in framework, machine
Frame is provided with the PLC control assemblies of control clamp assembly pressure, and the bottom of framework is provided with discharge component, rewinding is connected with frame
Frame, rewinding frame are arranged on the lower section of discharge component, and the top of framework is provided with protective cover.
Preferably, clamp assembly includes the first clamping section and the second clamping section, and the first clamping section includes being movably connected in frame
Push rod and the left pressure head being arranged on push rod on frame, the second clamping section includes the servo-cylinder being fixedly connected in frame and set
The right pressure head on servo-cylinder piston rod is put, framework is provided with the through hole for the activity of servo-cylinder piston rod, left pressure head and the right side
Holes for clamping is formed between pressure head, the horizontal axis of right pressure head overlaps with the horizontal axis of right pressure head, control assembly and servo-cylinder
It is connected, insulator is clamped in framework by the holes for clamping formed between left pressure head and right pressure head, and pass through servo-cylinder pair
The pressure of right pressure head, reach the breakage to insulator, control assembly control servo-cylinder work, personal observations easy to operation, peace
Complete reliable, using effect is good, and left pressure head is fixed on framework by push rod, can be adjusted according to different insulators, practical
Performance is good.
Preferably, push rod is movably connected on framework by thread bush, and push rod is provided with handwheel, and push rod is provided with fixed left
The adapter of pressure head, the setting of thread bush, vibration is produced when avoiding work between push rod and framework, improves clamping effect,
Securely and reliably, the setting of handwheel, the activity of personnel control push rod easy to operation is easy to operate, the setting of adapter, is easy to left pressure
Head is fixed, good fixing effect.
Preferably, discharge component includes bottom plate and oil cylinder, and bottom plate is rotatably connected on framework, and the bottom of oil cylinder is fixedly connected
In frame, bottom plate is provided with the support block of fixed oil cylinder, and oil cylinder is connected with support block by bearing pin, and frame is provided with control thing
Material accurately enters the backplate of rewinding inframe, and backplate is arranged on the bottom of framework, and the bottom of framework is provided with the broken insulation subflow of guiding
To the hang plate of bottom plate, rotation of the bottom plate on framework is controlled by oil cylinder, the insulator particle after crushing is gone out by bottom plate
Expect and be collected by rewinding frame, the setting of hang plate, be easy to broken rear insulator particle to enter on bottom plate, backplate is set
Put, ensure that insulator particle can accurately enter rewinding inframe, the splashing discharging of insulator particle when avoiding discharging, by oil
Cylinder is fixedly connected in support block by bearing pin, and connection is reliable.
Preferably, bottom plate is provided with the bed die of fixed insulation, and bed die includes being fixedly connected on bottom plate top base and setting
Dismountable base on pedestal, the middle part of base are provided with the first fixing hole of fixed insulation, and pedestal is provided with to be consolidated with first
Determine the second fixing hole that hole communicates, the setting of bed die, ensure that insulator insulator when clamping is not swung, crushing effect
Good, security performance is high, avoids the damage of insulator, and bed die is arranged into pedestal and is arranged on dismountable base on pedestal,
Base can be changed according to different insulators, practical performance is good, the setting of the first fixing hole and the second fixing hole, is easy to
Insulator is fixed, easy installation and removal.
Preferably, rewinding frame includes framework and the universal wheel being arranged in framework, and frame is provided with the magnetic of fixed frame
Component, framework are provided with handle, and framework is provided with the positioning component of control magnetic assembly work, is consolidated framework by magnetic assembly
It is scheduled in frame, the slip of rewinding frame when avoiding work, ensures that material accurately enters rewinding inframe during discharge component discharging, leads to
Positioning component control magnetic assembly work is crossed, simple in construction, control effect, high sensitivity, reduces working strength, handle and ten thousand
Setting to wheel, it is easy to the movement of framework, it is easy to operate.
Preferably, magnetic assembly includes push-rod electric machine and the disk being arranged on push-rod electric machine, and push-rod electric machine is fixedly connected
In frame, disk is provided with magnet, and disk is provided with the fixed cover of fixed magnet, and fixed cover is fixedly connected by adjusting screw rod
On disk, adjusting screw rod is provided with adjusting nut, and adjusting nut is arranged on the left side of disk, and disk is controlled by push-rod electric machine
Make the magnet attraction framework on disk, the setting of fixed cover is easy to magnet to install, and the position of fixed cover is controlled by adjusting screw rod
Put, fixed cover can be adjusted according to different discharging angles, regulating effect is good, the setting of adjusting nut, ensure that regulation spiral shell
The stationarity of bar, performance are good.
Preferably, positioning component includes push rod and the locating rod being arranged on push rod, and push rod is fixedly connected in framework, machine
Frame is provided with the positioning hole being engaged with locating rod, and locating rod is provided with the infrared ray sensor being connected with push-rod electric machine, positioning
Bar is provided with the installing plate of fixed infrared ray sensor, and installing plate includes horizontal part and vertical portion, and vertical portion is set in locating rod
On, infrared ray sensor is arranged on horizontal part, is controlled locating rod to be connected with the positioning hole in frame by push rod, is then passed through
Infrared ray sensor control push-rod electric machine work, easy to operate so as to control the magnet attraction framework on disk, connection is reliable,
By the installation portion of infrared ray sensing installation on the securing lever, easy installation and removal.
Preferably, protective cover is rotatably connected on framework by hinge, and framework is provided with limitation protective cover open angle
Spacing push rod, framework are provided with the connecting plate of fixed spacing push rod, and connecting plate includes horizontal part and vertical portion, and vertical portion, which is fixed, to be connected
It is connected on framework, spacing push rod is fixed on horizontal part, and protective cover is provided with the fixation with the rotation connection of spacing push-rod piston bar
Block, protective cover are provided with the tie down screw that locking protection is covered on framework, and framework is provided with fixed locking screw flight hole, lock
Tight screw rod is provided with locking nut, and locking nut is arranged on the front end and/or rear end of protective cover, and hinge is easy to protective cover to rotate,
And the angle of protective cover opening is limited by spacing push rod, it is avoided that protective cover comes off, spacing push rod is arranged on connecting plate,
Easy installation and removal, and protective cover is locked on framework by tie down screw, the opening of protective cover when avoiding work, safety
Reliably.
Preferably, dedusting component is additionally provided with the rear wall of framework, dust preventing component includes induced-draught fan and is arranged on induced-draught fan
On aspiration channel, framework is provided with the connector of fixed aspiration channel, can discharge the dust in broken work or little particle debris,
Using effect is good, the setting of connector, is easy to the connection of aspiration channel.
In summary, advantages of the present invention:Insulator is clamped in framework by clamp assembly, passes through PLC control groups
Part presses to clamp assembly, makes to realize after clamp assembly stress insulator is crushed, and then realizes discharging by discharge component,
And by rewinding of the rewinding frame to insulator particle, the insulator particles splatter after discharging is avoided, the setting of protective cover, is avoided
Insulator particles splatter when broken, security performance is high, reduces existing working strength when manually beaing broken, improves
Crushing efficiency.
Brief description of the drawings
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is a kind of structural representation of insulator pressure breaking device of the present invention;
Fig. 2 is structural representation when clamp assembly of the present invention is installed;
Fig. 3 is the structural representation of framework of the present invention;
Fig. 4 is the structural representation of discharge component of the present invention;
Fig. 5 is the structural representation of bed die of the present invention;
Fig. 6 is the structural representation of rewinding frame of the present invention;
Fig. 7 is the structural representation of magnetic assembly of the present invention;
Fig. 8 is the structural representation of positioning component of the present invention;
Fig. 9 is the structural representation of dedusting component of the present invention;
Figure 10 is the structural representation that protective cover of the present invention is opened;
Figure 11 is the partial enlarged drawing of I in Figure 10.
Embodiment
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, a kind of insulator pressure is broken
Crushing device, including frame 1 and the framework 2 that is arranged in frame 1, framework 2 include front apron, right baffle-plate, rear baffle, right shell body,
Front apron, right baffle-plate, rear baffle, right shell body join end to end to form framework 2 successively, and framework 2, which is provided with, clamps insulator in framework 2
Interior clamp assembly 4, frame 1 are provided with the PLC control assemblies 5 that control clamp assembly 4 presses, and PLC control assemblies 5 include fixing
The control cabinet being connected in frame 1 and the control operation plate being arranged in frame 1, control operation plate be provided with power supply indicator,
Jerk indicator lamp, loading indicator lamp, unloading indicator lamp, scram button, disconnecting switch, pressure gauge, display screen, the bottom of framework 2
Provided with discharge component 6, rewinding frame 7 is connected with frame 1, rewinding frame 7 is arranged on the lower section of discharge component 6, and the top of framework 2 is set
There is protective cover 11.
Then Fig. 2 is seen, clamp assembly 4 includes the first clamping section 41 and the second clamping section 42, and the first clamping section 41 includes living
The push rod 411 of dynamic connection on the frame 2 and the left pressure head 412 being arranged on push rod 411, the second clamping section 42 include being fixedly connected
Servo-cylinder 421 and the right pressure head 422 being arranged on the piston rod of servo-cylinder 421 in frame 1, framework 2, which is provided with, to be supplied to watch
The through hole of cylinder piston rod activity is taken, holes for clamping 40, the trunnion axis of right pressure head 412 are formed between left pressure head 412 and right pressure head 412
Line overlaps with the horizontal axis of right pressure head 422, and control assembly 5 is connected with servo-cylinder 421, by between left pressure head and right pressure head
Insulator is clamped in framework 2 by the holes for clamping of formation, and the pressure by servo-cylinder to right pressure head, is reached to insulator
Breakage, control assembly control servo-cylinder work, personal observations easy to operation, securely and reliably, using effect are good, and left pressure head passes through
Push rod is fixed on framework, can be adjusted according to different insulators, and practical performance is good, and push rod 411 is lived by thread bush 21
On the frame 2,411 are provided with handwheel 413 on push rod, and push rod 411 is provided with the adapter 414 of fixed left pressure head 412, spiral shell for dynamic connection
The setting of line set, produces vibration, improves clamping effect, securely and reliably, handwheel between push rod and framework when avoiding work
Set, the activity of personnel control push rod easy to operation is easy to operate, the setting of adapter, is easy to left pressure head to fix, fixed effect
It is good.
Fig. 4 and Fig. 5 are seen again, and discharge component 6 includes bottom plate 61 and oil cylinder 62, and bottom plate 61 is rotatablely connected on the frame 2, oil cylinder
62 bottom is fixedly connected in frame 1, and bottom plate 61 is provided with the support block 63 of fixed oil cylinder 62, and oil cylinder passes through with support block 63
Bearing pin 64 is connected, and frame 1 is provided with the backplate 22 that control material accurately enters in rewinding frame 7, and backplate 22 is arranged on the bottom of framework
End, the bottom of framework 2 are provided with the hang plate 23 that the broken insulator of guiding flows to bottom plate, bottom plate are controlled on framework by oil cylinder
Rotate, the insulator particle after crushing is discharged by bottom plate and is collected by rewinding frame, the setting of hang plate, be easy to brokenly
Insulator particle enters on bottom plate after broken, the setting of backplate, ensure that insulator particle can accurately enter rewinding inframe, avoids
The splashing discharging of insulator particle, oil cylinder is fixedly connected in support block by bearing pin, connection is reliable, on bottom plate 61 during discharging
Bed die 3 provided with fixed insulation, bed die 3 include being fixedly connected on the top base 31 of bottom plate 61 and are arranged on pedestal 31 detachable
Base 32, the middle part of base 32 is provided with the first fixing hole 33 of fixed insulation, and pedestal 31 is provided with and the first fixing hole 33
The second fixing hole 34 communicated, the setting of bed die, it ensure that insulator insulator when clamping is not swung, crushing effect
Good, security performance is high, avoids the damage of insulator, and bed die is arranged into pedestal and is arranged on dismountable base on pedestal,
Base can be changed according to different insulators, practical performance is good, the setting of the first fixing hole and the second fixing hole, is easy to
Insulator is fixed, easy installation and removal.
Fig. 6, Fig. 7, Fig. 8 are seen again, and rewinding frame 7 includes framework 71 and the universal wheel 72 being arranged in framework, and frame 1 is provided with
With the magnetic assembly 8 of fixed frame, framework 71 is provided with handle 73, and framework 71 is provided with the positioning group of control magnetic assembly work
Part 9, framework is fixed in frame by magnetic assembly, the slip of rewinding frame when avoiding work, ensures discharge component discharging
When material accurately enter rewinding inframe, pass through positioning component control magnetic assembly work, simple in construction, control effect, sensitivity
Height, reduce working strength, the setting of handle and universal wheel, be easy to the movement of framework, easy to operate, magnetic assembly 8 includes pushing away
Bar motor 81 and the disk 82 being arranged on push-rod electric machine 81, push-rod electric machine 81 are fixedly connected in frame 1, and disk 82 is provided with
Magnet 83, disk 82 are provided with the fixed cover 84 of fixed magnet, and fixed cover 84 is fixedly connected on disk by adjusting screw rod 85,
Adjusting screw rod 85 is provided with adjusting nut 86, and adjusting nut 86 is arranged on the left side of disk, controls disk to make by push-rod electric machine
Magnet attraction framework on disk, the setting of fixed cover are easy to magnet to install, and the position of fixed cover is controlled by adjusting screw rod,
Fixed cover can be adjusted according to different discharging angles, regulating effect is good, the setting of adjusting nut, ensure that adjusting screw rod
Stationarity, performance is good, and positioning component 9 includes push rod 91 and the locating rod 92 being arranged on push rod 91, and push rod 91, which is fixed, to be connected
It is connected in framework 71, frame 1 is provided with the positioning hole 12 being engaged with locating rod 92, and locating rod 92 is provided with and push-rod electric machine 81
Connected infrared ray sensor 93, locating rod 92 are provided with the installation portion 94 of fixed infrared ray sensor 93, and installation portion 94 includes
Level board 95 and vertical plate 96, vertical plate 96 are set in locating rod 92, and infrared ray sensor 93 is arranged on level board 95, are led to
Cross push rod control locating rod with the positioning hole in frame to be connected, then control push-rod electric machine to work by infrared ray sensor, from
And the magnet attraction framework on disk is controlled, easy to operate, connection is reliable, by the installation of infrared ray sensing installation on the securing lever
Portion, easy installation and removal.
Referring finally to Fig. 9, Figure 10, Figure 11, protective cover 11 is rotatablely connected on the frame 2 by hinge, and framework 2 is provided with limitation
The spacing push rod 13 of protective cover open angle, framework 2 are provided with the connecting plate 24 of fixed spacing push rod, and connecting plate 24 includes level
Portion 241 and vertical portion 242, vertical portion 242 are fixedly connected on the frame 2, and spacing push rod 13 is fixed on horizontal part 241, protection
Cover 11 is provided with the fixed block 14 with the rotation connection of spacing push-rod piston bar, and protective cover 11 is provided with locking protection and covered on framework
Tie down screw 15, framework 2 is provided with the screwed hole 25 of fixed tie down screw 15, and tie down screw 15 is provided with locking nut 16,
Locking nut 16 is arranged on the front end and/or rear end of protective cover 11, and hinge is easy to protective cover to rotate, and is limited by spacing push rod
The angle that protective cover is opened, is avoided that protective cover comes off, and spacing push rod is arranged on connecting plate, easy installation and removal, and lead to
Cross tie down screw protective cover is locked on framework, the opening of protective cover when avoiding work, securely and reliably, the rear side of framework 2
Dedusting component 10 is additionally provided with wall, dust preventing component 10 includes induced-draught fan 101 and the aspiration channel 102 being arranged on induced-draught fan 101, frame
Frame 2 is provided with the connector 20 of fixed aspiration channel, can discharge the dust in broken work or little particle debris, using effect
It is good, the setting of connector, it is easy to the connection of aspiration channel.
In use, selecting the base 32 in bed die 3 according to the model of insulator, base 32 is fixed on pedestal 31,
Insulator is fixed in the first fixing hole 33 and the second fixing hole 34, then controls push rod 411 in thread bush 21 by handwheel 413
Upper activity, the left pressure head 412 on push rod 411 is held out against insulator, the work of servo-cylinder 412 is then driven by PLC control assemblies 5
Make, right pressure head 422 is held out against insulator, then protective cover 11 is locked on the frame 2 by tie down screw 15, controlled by PLC
Component 5 processed applies pressure to servo-cylinder 421, clamp assembly 4 is realized the breakage to insulator, operating personnel can pass through
Display screen in PLC control assemblies 5 is observed, and after the completion of breakage, the work of oil cylinder 62 makes bottom plate 61 rotate on the frame 2,
Insulator particle after breakage is slid to rewinding frame 7 in the presence of backplate 22, and then the magnetic assembly 8 in frame 1 departs from
Rewinding frame 7, rewinding frame 7 is moved in the presence of handle 73, operated successively, it is possible to adapt to the exhausted of different model
Edge is broken.
Insulator is clamped in framework by clamp assembly, is pressed by PLC control assemblies to clamp assembly, makes clamping
Realized after component stress and insulator is crushed, discharging is then realized by discharge component, and by rewinding frame to insulator
The rewinding of grain, avoids the insulator particles splatter after discharging, the setting of protective cover, avoids insulator particle when broken and flies
Splash, security performance is high, reduces existing working strength when manually beaing broken, improves crushing efficiency.