CN105107568B - A kind of intelligent high-efficiency reducing mechanism and its method of work - Google Patents
A kind of intelligent high-efficiency reducing mechanism and its method of work Download PDFInfo
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- CN105107568B CN105107568B CN201510571845.0A CN201510571845A CN105107568B CN 105107568 B CN105107568 B CN 105107568B CN 201510571845 A CN201510571845 A CN 201510571845A CN 105107568 B CN105107568 B CN 105107568B
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- crush box
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Abstract
The invention belongs to steel ingot Raw material processing applied technical fields, specifically disclose a kind of intelligent high-efficiency reducing mechanism and its method of work, by pedestal, and the guide case being set on the base, and it is arranged on the crush box on guide case, and it is arranged on the feed inlet of crush box side, and it is arranged on the discharge port of guide case side, and it is arranged on the motor mounting rack on crush box, and it is arranged on the driving motor on motor mounting rack, and the shredder assemblies being connect with driving motor and the controller assemblies being arranged on crush box and positioned at feed inlet side form.The present invention can carry out the operating type of incorgruous occlusion according to demand controller control twin shaft, solve the problems, such as that traditional grinding machine crush efficiency is low and crushes ropy；In comminution process, using controller according to the first speed probe and the second speed probe institute feedack, the velocity of rotation of the first crushing shaft, the second crushing shaft can be controlled, and then improve the crushing quality and effect of raw material according to the difference for crushing raw material.
Description
Technical field
The invention belongs to steel ingot Raw material processing applied technical fields, and in particular to a kind of intelligent high-efficiency reducing mechanism and its
Method of work.
Background technology
With the Fast Growth of economic construction of China, the steel and iron industry in China is also developed rapidly, China in 2004
Output of steel reached the new highest record in history, be 2.72 hundred million tons, become the first in the world big steel country.By fast development in recent years,
Steel industry is also gradually shown to natural resources demand deficiency, ton yield energy consumption is excessive, environmental pollution, and state control strictly waits lances
Shield." second-mining industry " of the scrap resources as steel and iron industry has energy saving, reduction pollution, environmental protection, recyclable profit
With the advantages such as smelting cost is low, influence will be increasing.Steel scrap supply in recent years is riseing year by year, and effect is gradually being expanded
Greatly, it breaks through 50,000,000 tons within 2004, resource is made to have obtained further recycling.Domestic steel scrap mostlys come from social steel scrap and returns
Mechanism is received, society's recycling steel scrap accounts for about the 60% of national steel scrap amount, is the main source of China's steel scrap；Secondly steel mill is self-produced
Steel scrap；Additionally while China has become the first Chan Gang big countries, but the steel totality reserves in China are not also very sufficient, therefore domestic useless
Steel total amount is not met by making steel the demand to steel scrap, and the amount there are about 1/4 is by import, to make up domestic scrap resources not
Foot.Electric furnace steel making is the main consumption rich and influential family of scrap resources, and as electric furnace steel making is in the further expansion of steel industry, to useless
The demand of steel resource also will further expand.
During the secondary smelting of recycling steel scrap, it usually needs crush some raw scrap materials etc., this is just needed
It is to handle large-sized solid metal material crushing and processing to the professed machine of desired size using to metal pulverizer,
And pulverizer can be divided into boulder crusher, intermediate crusher, atomizer mill, ultra-fine grinding mill according to by the size of particle or broken system material.But
The metal pulverizer of traditional structure mainly by Worm reduction motor, casing, rack, combined helical serrated knife disk, driving shaft, from
The parts such as moving axis, gear wheel, pinion gear form, and complicated and not easy care, production cost is higher, while its crush efficiency
It is low, crush of poor quality, can not meet the efficient production requirement of enterprise, and this is current urgently to be resolved hurrily.
Therefore, based on the above problem, the present invention provides a kind of intelligent high-efficiency reducing mechanism and its method of work.
Invention content
Goal of the invention：It is different using twin shaft the purpose of the present invention is a kind of intelligent high-efficiency reducing mechanism and its method of work
To the operating type of occlusion, solve the problems, such as that traditional grinding machine crush efficiency is low and crush ropy, reasonable design and work
It is in stable condition, crush efficiency can be effectively improved and crush quality, and then reduce production cost.
Technical solution：An aspect of of the present present invention provides a kind of intelligent high-efficiency reducing mechanism, by pedestal and is arranged on pedestal
On guide case and the crush box that is arranged on guide case and be arranged on the feed inlet of crush box side and be arranged on guide case
The discharge port of side and the motor mounting rack being arranged on crush box and the driving motor being arranged on motor mounting rack and with
The shredder assemblies of driving motor connection and the controller being arranged on crush box and positioned at feed inlet side form；The crushing
Component, including the transfer gear box for being arranged on crush box side and being connect with driving motor and be symmetricly set in crush box and
The first crushing shaft that one end is connect respectively with transfer gear box through crush box, the second crushing shaft and it is uniformly arranged on the respectively
It one crushing shaft, the crushing tooth on the second crushing shaft and is arranged in crush box and below the first crushing shaft, the second crushing shaft
Filter plate and be separately positioned on the first crushing shaft, the first speed probe on the second crushing shaft, the second speed probe；Institute
Driving motor, the first speed probe and the second speed probe is stated to connect with controller respectively.
The technical program, the intelligent high-efficiency reducing mechanism is further included and is arranged in crush box and positioned at feed inlet
The guide protrusion of lower section.
The technical program, first crushing shaft, the second crushing rotating speed are identical, turn to opposite or identical.
The technical program, it is set as slope structure inside the guide case.
The technical program, be movably arranged between the filter plate and crush box.
The technical program, the controller is by message processing module, information display module, information early warning module and information
Sending module forms, wherein, information display module, information early warning module and information sending module connect respectively with message processing module
It connects；Described information processing module is microcontroller, information display module is touch screen displays, information early warning module is stroboscopic lamp, bee
Ring device or a combination of both, and information sending module signal is STX888ASK modulate emission modules.
Another aspect of the present invention provides a kind of method of work of intelligent high-efficiency reducing mechanism, includes the following steps, walks
Rapid 1）Metal charge enters crush box by feed inlet first；Step 2）Driving motor driving transfer gear box is opened using controller to join
Dynamic first crushing shaft, the rotation of the second crushing shaft drive crushing tooth to complete pulverizing process, and filter plate plays screening effect；Wherein, guide
Protrusion avoids raw material from being accumulated below feed inlet, the slope structure of guide case, improves the crushing speed of crushed material.
The technical program, according to the difference for crushing raw material in the above-mentioned steps, crushed using controller control first
Adjustment that axis, the second crushing shaft are turned to simultaneously adjusts rotating speed in real time.
Compared with prior art, the advantageous effect of a kind of intelligent high-efficiency reducing mechanism of the present invention and its method of work exists
In：1st, the operating type of incorgruous occlusion can be carried out according to demand controller control twin shaft, it is low to solve traditional grinding machine crush efficiency
And crush ropy problem, reasonable design and stable working state, crush efficiency can be effectively improved and crush quality, and then
Reduce production cost；It 2nd, can be according to the difference for crushing raw material, using controller according to the first speed probe in comminution process
With the second speed probe institute feedack, transfer gear box linkage first can be driven to crush by step-by-step movement driving motor
The velocity of rotation of axis, the second crushing shaft, and then the crushing quality and effect of raw material are improved, it is easy to control.
Description of the drawings
Fig. 1 is a kind of structure diagram of intelligent high-efficiency reducing mechanism of the present invention；
Fig. 2 is a kind of intelligent high-efficiency reducing mechanism left view structural representation of the present invention；
Fig. 3 is a kind of guide case partial enlargement structural representation of intelligent high-efficiency reducing mechanism of the present invention；
Wherein, serial number mark is as follows in figure：1- pedestals, 2- guides case, 3- crush boxes, 4- feed inlets, 5- discharge ports, 6- electricity
Machine mounting bracket, 7- driving motors, 8- transfer gear box, the first crushing shafts of 9-, the second crushing shafts of 10-, 11- crushing tooths, 12- guides
Protrusion, 13- filter plates, the first speed probes of 14-, the second speed probes of 15-, 16- controllers.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the present invention is furture elucidated.
An aspect of of the present present invention provides a kind of intelligent high-efficiency reducing mechanism as shown in Figure 1, Figure 2 and Figure 3, by pedestal 1 and
The guide case 2 being arranged on pedestal 1 and the crush box 3 being arranged on guide case 2 and the feed inlet for being arranged on 3 side of crush box
4 and be arranged on the discharge port 5 of 2 side of guide case and the motor mounting rack 6 being arranged on crush box 3 and be arranged on motor peace
Shelve the driving motor 7 on 6 and the shredder assemblies being connect with driving motor 7 composition；Shredder assemblies, including being arranged on crush box 3
It side and the transfer gear box 8 that is connect with driving motor 7 and is symmetricly set in crush box 3 and one end is distinguished through crush box 3
The first crushing shaft 9 for being connect with transfer gear box 8, the second crushing shaft 10 and it is uniformly arranged on the first crushing shaft 9, second respectively
It crushing tooth 11 on crushing shaft 10 and is arranged in crush box 3 and positioned at the filter of the first crushing shaft 9,10 lower section of the second crushing shaft
Plate 13 and it is separately positioned on the first crushing shaft 9, the first speed probe 14 on the second crushing shaft 10, the second speed probe
15；Driving motor 7, the first speed probe 14 and the second speed probe 15 are connect respectively with controller 16.
It is further preferred that intelligent high-efficiency reducing mechanism, further includes and is arranged in crush box 3 and under feed inlet 4
The guide protrusion 12 of side ensures that the raw metal into crush box 3 contacts to greatest extent with double crushing shafts, realizes indirectly and improve powder
The purpose of broken efficiency；First crushing shaft 9,10 rotating speed of the second crushing shaft are identical, during comminution process, according to needing to crush raw material not
People having the same aspiration and interest turn over is to opposite or identical, wherein control carries out the mode of incorgruous Occlusal grinding, more traditional grinding mode, crush efficiency
With crushing Quality advance；Slope structure is set as inside guide case 2 as shown in Figure 3, improves blanking velocity, does not occur blocking existing
As；It is movably arranged between filter plate 13 and crush box 3, convenient for needing replacing filter plate 13 according to crushing（It is different to crush size）,
Easy to maintain simultaneously；Controller 16 is by message processing module, information display module, information early warning module and information sending module group
Into, wherein, information display module, information early warning module and information sending module are connect respectively with message processing module and information
Processing module is microcontroller, information display module is touch screen displays, information early warning module is stroboscopic lamp, buzzer or the two knot
It closes, simple in structure and reasonable and at low cost, information sending module model STX888ASK modulate emission modules, wherein,
STX888ASK modulate emissions module frequency ranging from 433/315MHz meets information and sends requirement.
Embodiment
Further as shown in Figure 1, Figure 2 and Figure 3, another aspect of the present invention provides a kind of intelligent high-efficiency reducing mechanism
Method of work, metal charge enters crush box 3 by feed inlet 4 during comminution process, and controller 16 is utilized to open the driving of driving motor 7 and is passed
First crushing shaft 9 of the dynamic linkage of gearbox 8, the rotation of the second crushing shaft 10 drive crushing tooth 11 to complete pulverizing process, and filter plate 13 plays
Screening effect；Guide protrusion 12 avoids raw material from being accumulated below feed inlet 4, the slope structure of guide case 2, improves crushed material
Crushing speed；Wherein, in comminution process, the first crushing shaft 9, the can be controlled using controller 16 according to the difference for crushing raw material
The adjustment that two crushing shafts 10 are turned to can simultaneously adjust rotating speed in real time（Manually or automatically）, while can also be combined and make with host computer
The information that 16 information sending module of controller transmitted is received with, host computer to go forward side by side the processing such as statistics of row information, realizes intelligence
Metaplasia produces purpose.
This structure reducing mechanism is widely used in the crushing of various waste metals, steel scrap, scrap iron, die casting etc., driving motor
7 power are 37KW, and average production capacity per hour is 1000-1200KG, meet enterprise's high efficiency production requirement.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.
Claims (3)
1. a kind of intelligent high-efficiency reducing mechanism, it is characterised in that：By pedestal（1）And it is arranged on pedestal（1）On guide case
（2）And it is arranged on guide case（2）On crush box（3）And it is arranged on crush box（3）The feed inlet of side（4）And it is arranged on
Guide case（2）The discharge port of side（5）And it is arranged on crush box（3）On motor mounting rack（6）And it is arranged on motor installation
Frame（6）On driving motor（7）And and driving motor（7）The shredder assemblies of connection and it is arranged on crush box（3）Above and it is located at
Feed inlet（4）The controller of side（16）Composition；The shredder assemblies, including being arranged on crush box（3）Side and with driving electricity
Machine（7）The transfer gear box of connection（8）And it is symmetricly set on crush box（3）Crush box is run through in interior and one end（3）Respectively with transmission
Gearbox（8）First crushing shaft of connection（9）, the second crushing shaft（10）And it is uniformly arranged on the first crushing shaft respectively（9）,
Two crushing shafts（10）On crushing tooth（11）And it is arranged on crush box（3）It is interior and positioned at the first crushing shaft（9）, the second crushing shaft
（10）The filter plate of lower section（13）And it is separately positioned on the first crushing shaft（9）, the second crushing shaft（10）On the first speed probe
（14）, the second speed probe（15）；The driving motor（7）, the first speed probe（14）With the second speed probe
（15）Respectively with controller（16）Connection；The intelligent high-efficiency reducing mechanism, further includes and is arranged on crush box（3）It is interior and be located at
Feed inlet（4）The guide protrusion of lower section（12）；First crushing shaft（9）, the second crushing shaft（10）Rotating speed is identical, turns to opposite
It is or identical；The guide case（2）Inside is set as slope structure；The filter plate（13）With crush box（3）Between be movable peace
Dress；The controller（16）It is made of message processing module, information display module, information early warning module and information sending module,
Wherein, information display module, information early warning module and information sending module are connect respectively with message processing module；At described information
Reason module is microcontroller, information display module is touch screen displays, information early warning module is stroboscopic lamp, buzzer or the two knot
It closes, information sending module signal is STX888ASK modulate emission modules.
2. a kind of method of work of intelligent high-efficiency reducing mechanism according to claim 1, includes the following steps, step 1）
Metal charge is by feed inlet first（4）Into crush box（3）；Step 2）Utilize controller（16）Open driving motor（7）Driving passes
Dynamic gearbox（8）Link the first crushing shaft（9）, the second crushing shaft（10）Rotation drives crushing tooth（11）Complete pulverizing process, filter
Plate (13）Play screening effect；Wherein, guide protrusion（12）Raw material is avoided in feed inlet（4）Lower section is accumulated, guide case（2）
Slope structure, improve the crushing speed of crushed material.
3. a kind of method of work of intelligent high-efficiency reducing mechanism according to claim 2, it is characterised in that：It is described above-mentioned
According to the difference for crushing raw material in step, controller is utilized（16）Control the first crushing shaft（9）, the second crushing shaft（10）Turned
To adjustment and adjust rotating speed in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510571845.0A CN105107568B (en) | 2015-09-10 | 2015-09-10 | A kind of intelligent high-efficiency reducing mechanism and its method of work |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510571845.0A CN105107568B (en) | 2015-09-10 | 2015-09-10 | A kind of intelligent high-efficiency reducing mechanism and its method of work |
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| CN105107568A CN105107568A (en) | 2015-12-02 |
| CN105107568B true CN105107568B (en) | 2018-07-06 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413827A (en) * | 2015-12-24 | 2016-03-23 | 苏州北开生化设备有限公司 | Pulverizer with controllable structure for laboratory and working method for pulverizer |
| CN105498917A (en) * | 2015-12-24 | 2016-04-20 | 苏州北开生化设备有限公司 | High-efficiency small grinder applied to laboratories and working method thereof |
| CN107918342A (en) * | 2017-12-20 | 2018-04-17 | 安徽凤杰金属资源有限公司 | Intelligent and high-efficiency steel scrap crushes pilot test system |
| CN112774785B (en) * | 2021-01-15 | 2022-10-25 | 湖南银粉世家建材科技有限公司 | But reducing mechanism of automatically regulated dynamics |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202725240U (en) * | 2012-07-09 | 2013-02-13 | 金川集团股份有限公司 | Double roll crusher for titanium sponge |
| WO2014195309A1 (en) * | 2013-06-03 | 2014-12-11 | Bühler AG | Roller pair, measuring device, product-processing installation, and method |
| CN204911610U (en) * | 2015-09-10 | 2015-12-30 | 太仓市微贯机电有限公司 | Intelligent high -efficient reducing mechanism |
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2015
- 2015-09-10 CN CN201510571845.0A patent/CN105107568B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202725240U (en) * | 2012-07-09 | 2013-02-13 | 金川集团股份有限公司 | Double roll crusher for titanium sponge |
| WO2014195309A1 (en) * | 2013-06-03 | 2014-12-11 | Bühler AG | Roller pair, measuring device, product-processing installation, and method |
| CN204911610U (en) * | 2015-09-10 | 2015-12-30 | 太仓市微贯机电有限公司 | Intelligent high -efficient reducing mechanism |
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Effective date of registration: 20200930 Address after: 215400 No. 37 Taiping South Road, Chengxiang Town, Suzhou City, Jiangsu, Taicang Patentee after: SUZHOU SANY HEATING AND CONDITIONING ENGINEERING Co.,Ltd. Address before: 215400 Jiangsu city of Suzhou province Taicang city Chengxiang County town of West Street No. 72 Patentee before: TAICANG WEIGUAN ELECTROMECHANICAL Co.,Ltd. |
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