CN101653744A - Novel shear crusher and application thereof - Google Patents
Novel shear crusher and application thereof Download PDFInfo
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- CN101653744A CN101653744A CN200910092446A CN200910092446A CN101653744A CN 101653744 A CN101653744 A CN 101653744A CN 200910092446 A CN200910092446 A CN 200910092446A CN 200910092446 A CN200910092446 A CN 200910092446A CN 101653744 A CN101653744 A CN 101653744A
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- beans
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a novel shear crusher and an application thereof. The crusher comprises a rotary feeding system, an orientating magnetic circuit iron-removing system, a rotary cutting coarse-crush system and a rod-toothed crushing knapping system. The orientating magnetic circuit iron-removing system is fixedly disposed on the rotary feeding system. The rotary cutting coarse-crush system is disposed on the lower part of the rotary feeding system. The rod-toothed crushing knapping system is connected to the lower part of the rotary cutting coarse-crush system. The invention is applied to knapping dregs of beans, with special effect, uniform granularity of knapped dregs of beans, low fines content, large output, low energy consumption, simple operation, and convenient maintenance. The invention has the function of a tractor serving multiple purposes.
Description
Technical field
The present invention relates to a kind of size reduction machinery and application thereof, specifically, relate to a kind of novel shear crusher and application thereof.
Background technology
Domestic edible oil and fat industrial development is swift and violent, and large edible grease processing enterprise constantly emerges.Its product is except that edible oil, and the output of its final products dregs of beans accounts for more than 85%.For the large-scale grease processing enterprise of 5000 tons/24h of daily output soybean, the output of dregs of beans can reach 4500 tons/24h.Wherein there is 45% dregs of beans to be the block, particularly swelling soya dreg of gathering in process of production approximately, assembles block and account for more than 70%.This situation is a stubborn problem very to grease processing enterprise, though through process modification repeatedly, still can't resolve the root problem that dregs of beans is gathered into piece.Can only take that increase equipment solves in subsequent handling.So after just the piece material that selection use block beater will be bigger stirs fragmentation, re-use hammer crusher its pulverizing solved problem.But the problem that this processing method exists is:
One, the dregs of beans after hammer crusher is pulverized is too broken again and cause fines content bigger, and broken last ratio accounts for more than 30%.
Two, hammer crusher need be equipped with bigger drive motors 250Kw, and power consumption is too big.
Be effectively to pulverize dregs of beans when three, hammer crusher is worked, dregs of beans needs to dispose one of Disintegrating machine with heater before entering hammer crusher, and main motor power is 7.5Kw, also essential one of the blower fan that is equipped with, and blower fan power is 22Kw.
Adopt beater disintegrating machine, auxiliary equipment is more, and it is bigger that power and plurality of devices make up the area that takes up room, and plurality of devices connects together the composition line through various conveying equipments, high about 1,500,000 yuan of total cost causes grease and feed-grain maker that equipment investment has been increased significant cost.And equipment operating maintenance very complicated program, increased working strength of workers, improved the production cost of enterprise, reduced economic benefit of enterprises.
Fast development along with the edible oil and fat technology, increasing oil plant processing enterprise is eager, and demand is a kind of can save energy and reduce the cost, can improve the quality of products again and at the operation and maintenance dregs of beans disintegrating machine product more easily that gets up, especially day output 5000 tons/more than the 24h, the output of dregs of beans 4500 tons/more than the 24h large edible grease processing enterprise, more need the dregs of beans disintegrating machine of a kind of high yield, low energy consumption to satisfy its demand on production technology.So, according to present market demand situation, develop a kind of high yield, high-quality dregs of beans disintegrating machine product has broad prospects, economic benefit is extremely considerable.
At present, in edible oil and fat processing enterprise, it is that mixer and two kinds of equipment of hammer crusher are used in combination that dregs of beans is carried out broken capital equipment, and Neither of the two can be dispensed.It takies, and the production space is big, and labor strength is big, and its major defect is that power consumption is big, dregs of beans product fines content height.Show with under the Isoquant condition, these two kinds of equipment combination consumed powers are more than the 250KW/h, more than 1000 tons of consumed power 6000KW/24h of the daily output, and the dregs of beans fines content of process fragmentation is more than 30%, broken too broken and phenomenon that powder is many appears, cause power consumption bigger, the dregs of beans product does not also reach the particle of standard-required.
Summary of the invention
The technical issues that need to address of the present invention just are to overcome the defective of prior art, and a kind of novel shear crusher and application thereof are provided, and it has unique dregs of beans crushing effect.But the dregs of beans particle size after cracking is even, fines content is low, output is big, energy consumption is low and a tractor serves several purposes, and Operation and maintenance are easy, quick.
For addressing the above problem, the present invention adopts following technical scheme:
A kind of novel shear crusher, described disintegrating machine is made of rotation feed system, directed magnetic circuit deironing system, rotational shear coarse crushing system and discaling roll shear extrusion refinement crushing system; Be set with directed magnetic circuit deironing system on the described rotation feed system, described rotation feed system downstream connects rotational shear coarse crushing system, and described rotational shear coarse crushing system downstream connects discaling roll shear extrusion refinement crushing system.
Described rotation feed system comprises feeding roller and feed shedding plate, and described feeding roller connects variable-frequency motor; Described feed shedding plate is fixedly installed in the feeding roller top, and a plurality of blades are installed on the described feeding roller, and the gap between the described blade constitutes feeding trough.
Described directed magnetic circuit deironing system is installed on the feeding roller oblique upper of described rotation feed system, comprise stock stopping door and turnover magnetic separation assembly, described stock stopping door is arranged at the top of directed magnetic circuit deironing system and the feeding roller of described rotation feed system is connected, and described turnover magnetic separation assembly is installed in the described stock stopping door, comprise a directed magnetic circuit magnet.
Described rotational shear coarse crushing system comprises double fixed shear cutter group and rotation combined type multi-disc cutter group, described double fixed shear cutter group is symmetricly set in rotation combined type multi-disc cutter group both sides, described rotation combined type multi-disc cutter group is made of on a rotary main shaft a plurality of sleeve sets, evenly is provided with three blades on each sleeve.
Described sleeve set is on rotary main shaft the time, and the blade on the described different sleeves is even arranged in dislocation.
Described discaling roll shear extrusion refinement crushing system comprises the discaling roll that pair of parallel is installed, rotated in opposite directions, and described discaling roll surface evenly is provided with thread, is provided with the spacing adjusting device between described two parallel discaling rolls.
Described two parallel discaling rolls rotate to be each other the differential rotation in opposite directions.
Thread on the described discaling roll is oblique thread.
The present invention discloses the application of described novel shear crusher, described disintegrating machine is used for the fragmentation of dregs of beans, by the rotation feed system block dregs of beans material is fed in the rotational shear coarse crushing system equably; Fall foreign material such as iron filings by directed magnetic circuit deironing System Cleaning in the rotation feed system rotary course; Described rotational shear coarse crushing system carries out preliminary break process by double fixed shear cutter group and the interactional shearing force of rotation combined type multi-disc cutter group to dregs of beans, makes it form single-size about 10mm; The back flows into discaling roll shear extrusion refinement crushing system, and the discaling roll differential that is rotated by pair of meshing rotates granular material shearing, extruding Combined Processing, forms even and tiny graininess dregs of beans.
Rotation feed system of the present invention can feed dregs of beans rotational shear coarse crushing system equably, will assemble bigger block dregs of beans shearing-crushing fully to form the coarse crushing dregs of beans of uniformity; Orientation magnetic circuit deironing system removes the iron tramp in the material effectively; Discaling roll shear extrusion refinement crushing system is coarse crushing dregs of beans refinement break process, thereby obtains the less dregs of beans product that meets standard-required.
The present invention has unique dregs of beans crushing effect.The dregs of beans particle size after cracking is even, fines content is low, output is big, but energy consumption is low and a tractor serves several purposes.The power that is equipped with motor only is 1/4 of other products, and is energy-saving and cost-reducing.And Operation and maintenance are easy, quick.
Application and Development of the present invention has not only reduced labourer's labour intensity but also has made economic benefit of enterprises be improved, and social benefit is considerable.
Description of drawings
Fig. 1 is a structured flowchart of the present invention.
Fig. 2 is feeding roller of the present invention and directed magnetic circuit deironing system mounting structure schematic diagram.
Fig. 3 is a rotational shear coarse crushing system architecture schematic diagram of the present invention.
Fig. 4 is a discaling roll shear extrusion refinement crushing system structural representation of the present invention.
The specific embodiment
As shown in Figure 1, a kind of novel shear crusher of the present invention, described disintegrating machine is made of rotation feed system, directed magnetic circuit deironing system, rotational shear coarse crushing system and discaling roll shear extrusion refinement crushing system; Be set with directed magnetic circuit deironing system on the described rotation feed system, described rotation feed system downstream connects rotational shear coarse crushing system, and described rotational shear coarse crushing system downstream connects discaling roll shear extrusion refinement crushing system.
As shown in Figure 2, described rotation feed system comprises feeding roller 1-1 and feed shedding plate 1-2, and described feeding roller connects variable-frequency motor; Described feed shedding plate is fixedly installed in the feeding roller top, and described feeding roller is a unlimited roller, and it is uncovered that roller is provided with charging and discharging, and a plurality of blade 1-3 evenly are installed on the feeding roller inwall, and the gap between the described blade constitutes feeding trough 1-4.
As shown in Figure 2, described directed magnetic circuit deironing system is installed on the feeding roller oblique upper of described rotation feed system, comprise stock stopping door 2-1 and turnover magnetic separation assembly 2-2, described stock stopping door is arranged at the top of directed magnetic circuit deironing system and the feeding roller of described rotation feed system is connected, and described turnover magnetic separation assembly is installed in the described stock stopping door, comprise a directed magnetic circuit magnet 2-3.
As shown in Figure 3, described rotational shear coarse crushing system comprises double fixed shear cutter group 3-1 and rotation combined type multi-disc cutter group 3-2, described double fixed shear cutter group is symmetricly set in rotation combined type multi-disc cutter group both sides, described rotation combined type multi-disc cutter group is set on the rotary main shaft 3-4 by a plurality of sleeve 3-3 and constitutes, evenly be provided with three blade 3-5 on each sleeve, the blade arranged in dislocation of adjacent two sleeves, the blade of all sleeves of installing on the rotary main shaft finally evenly is dislocatedly distributed on rotary main shaft, stressed when rotated evenly to guarantee rotary main shaft, reach safety, quick purpose of producing.
As shown in Figure 4, described discaling roll shear extrusion refinement crushing system comprises discaling roll 4-1 a pair of installation in opposite directions, the differential rotation, described discaling roll surface evenly is provided with thread 4-2, described thread is preferably oblique screw thread, the differential rotation of two discaling rolls of this oblique threaded engagement, avoided the coincidence of the thread of two discaling rolls, guaranteed the quality of discaling roll shear extrusion refinement fragmentation, be provided with spacing adjusting device 4-3 between two discaling rolls simultaneously, can realize the needs of different particle size after cracking sizes by regulating the distance between two discaling rolls.
The present invention discloses the application of described novel shear crusher, described disintegrating machine is used for the fragmentation of dregs of beans, by the rotation feed system block dregs of beans material is fed in the rotational shear coarse crushing system equably; Fall foreign material such as iron filings by directed magnetic circuit deironing System Cleaning in the rotation feed system rotary course; Described rotational shear coarse crushing system carries out preliminary break process by double fixed shear cutter group and the interactional shearing force of rotation combined type multi-disc cutter group to dregs of beans, makes it form single-size about 10mm; The back flows into discaling roll shear extrusion refinement crushing system, and the discaling roll differential that is rotated by pair of meshing rotates granular material shearing, extruding Combined Processing, forms even and tiny graininess dregs of beans.
Rotation feed system of the present invention can feed dregs of beans rotational shear coarse crushing system equably, will assemble bigger block dregs of beans shearing-crushing fully to form the coarse crushing dregs of beans of uniformity; Orientation magnetic circuit deironing system removes the iron tramp in the material effectively; Discaling roll shear extrusion refinement crushing system is coarse crushing dregs of beans refinement break process, thereby obtains the less dregs of beans product that meets standard-required.
The present invention has unique dregs of beans crushing effect.The dregs of beans particle size after cracking is even, fines content is low, output is big, but energy consumption is low and a tractor serves several purposes.The power that is equipped with motor only is 1/4 of other products, and is energy-saving and cost-reducing.And Operation and maintenance are easy, quick.
Application and Development of the present invention has not only reduced labourer's labour intensity but also has made economic benefit of enterprises be improved, and social benefit is considerable.
It should be noted that at last: above embodiment only in order to the explanation the present invention and and unrestricted technical scheme described in the invention; Therefore, although this specification has been described in detail the present invention with reference to each above-mentioned embodiment,, those of ordinary skill in the art should be appreciated that still and can make amendment or be equal to replacement the present invention; And all do not break away from the technical scheme and the improvement thereof of the spirit and scope of the present invention, all should be encompassed in the claim scope of the present invention.
Claims (9)
1, a kind of novel shear crusher is characterized in that: described disintegrating machine is made of rotation feed system, directed magnetic circuit deironing system, rotational shear coarse crushing system and discaling roll shear extrusion refinement crushing system; Be set with directed magnetic circuit deironing system on the described rotation feed system, described rotation feed system downstream connects rotational shear coarse crushing system, and described rotational shear coarse crushing system downstream connects discaling roll shear extrusion refinement crushing system.
2, novel shear crusher as claimed in claim 1 is characterized in that: described rotation feed system comprises feeding roller and feed shedding plate, and described feeding roller connects variable-frequency motor; Described feed shedding plate is fixedly installed in the feeding roller top, and a plurality of blades are installed on the described feeding roller, and the gap between the described blade constitutes feeding trough.
3, novel shear crusher as claimed in claim 1, it is characterized in that: described directed magnetic circuit deironing system is installed on the feeding roller oblique upper of described rotation feed system, comprise stock stopping door and turnover magnetic separation assembly, described stock stopping door is arranged at the top of directed magnetic circuit deironing system and the feeding roller of described rotation feed system is connected, and described turnover magnetic separation assembly is installed in the described stock stopping door, comprise a directed magnetic circuit magnet.
4, novel shear crusher as claimed in claim 1, it is characterized in that: described rotational shear coarse crushing system comprises double fixed shear cutter group and rotation combined type multi-disc cutter group, described double fixed shear cutter group is symmetricly set in rotation combined type multi-disc cutter group both sides, described rotation combined type multi-disc cutter group is made of on a rotary main shaft a plurality of sleeve sets, evenly is provided with three blades on each sleeve.
5, novel shear crusher as claimed in claim 4 is characterized in that: described sleeve set is on rotary main shaft the time, and the blade on the described different sleeves is even arranged in dislocation.
6, novel shear crusher as claimed in claim 1, it is characterized in that: described discaling roll shear extrusion refinement crushing system comprises the discaling roll that pair of parallel is installed, rotated in opposite directions, described discaling roll surface evenly is provided with thread, is provided with the spacing adjusting device between described two parallel discaling rolls.
7, novel shear crusher as claimed in claim 6 is characterized in that: described two parallel discaling rolls rotate to be each other the differential rotation in opposite directions.
8, novel shear crusher as claimed in claim 6 is characterized in that: the thread on the described discaling roll is oblique thread.
9, as the application of arbitrary described novel shear crusher of claim 1-8, it is characterized in that: described disintegrating machine is used for the fragmentation of dregs of beans, by the rotation feed system block dregs of beans material is fed in the rotational shear coarse crushing system equably; Fall iron filings by directed magnetic circuit deironing System Cleaning in the rotation feed system rotary course; Described rotational shear coarse crushing system carries out preliminary break process by double fixed shear cutter group and the interactional shearing force of rotation combined type multi-disc cutter group to dregs of beans, makes it form single-size about 10mm; The back flows into discaling roll shear extrusion refinement crushing system, and the discaling roll differential that is rotated by pair of meshing rotates granular material shearing, extruding Combined Processing, forms even and tiny graininess dregs of beans.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910092446A CN101653744A (en) | 2009-09-09 | 2009-09-09 | Novel shear crusher and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910092446A CN101653744A (en) | 2009-09-09 | 2009-09-09 | Novel shear crusher and application thereof |
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| Publication Number | Publication Date |
|---|---|
| CN101653744A true CN101653744A (en) | 2010-02-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910092446A Pending CN101653744A (en) | 2009-09-09 | 2009-09-09 | Novel shear crusher and application thereof |
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| CN (1) | CN101653744A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102451784A (en) * | 2010-10-19 | 2012-05-16 | 大连宝锋机器制造有限公司 | Tooth-roller crusher |
| CN102921495A (en) * | 2012-11-21 | 2013-02-13 | 安徽宏实光机电高科有限公司 | Rapeseed crusher |
| CN103861715A (en) * | 2014-04-01 | 2014-06-18 | 孟维安 | Integrated feeder |
| CN105214795A (en) * | 2015-11-03 | 2016-01-06 | 湖南三一路面机械有限公司 | A kind of shear crusher and broken control method thereof |
-
2009
- 2009-09-09 CN CN200910092446A patent/CN101653744A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102451784A (en) * | 2010-10-19 | 2012-05-16 | 大连宝锋机器制造有限公司 | Tooth-roller crusher |
| CN102921495A (en) * | 2012-11-21 | 2013-02-13 | 安徽宏实光机电高科有限公司 | Rapeseed crusher |
| CN103861715A (en) * | 2014-04-01 | 2014-06-18 | 孟维安 | Integrated feeder |
| CN103861715B (en) * | 2014-04-01 | 2016-03-23 | 孟维安 | Integrated feeder |
| CN105214795A (en) * | 2015-11-03 | 2016-01-06 | 湖南三一路面机械有限公司 | A kind of shear crusher and broken control method thereof |
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Open date: 20100224 |