CN105094018A - Managing and controlling integration system for cement stabilization soil mixing station - Google Patents
Managing and controlling integration system for cement stabilization soil mixing station Download PDFInfo
- Publication number
- CN105094018A CN105094018A CN201510528526.1A CN201510528526A CN105094018A CN 105094018 A CN105094018 A CN 105094018A CN 201510528526 A CN201510528526 A CN 201510528526A CN 105094018 A CN105094018 A CN 105094018A
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- module
- blending station
- data
- stabilized soil
- cement
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25314—Modular structure, modules
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a managing and controlling integration system for a cement stabilization soil mixing station which corresponds to a cement stabilization soil mixing station and a concrete mixing station. The system comprises a production controller for a concrete mixing station, a production controller for a cement stabilization soil mixing station, a wireless data transmitting system and a dynamic monitoring platform for data concerning mixing station project quality. The managing and controlling integration system of the invention is reasonable in design and is provided with increased metering precision. With such a system, production efficiency is increased while engineering risks are reduced. As quality control is done beforehand, a prevention effect is achieved; accidents are contained before they take place. The system can be promoted for use in a large scale.
Description
Technical field
The invention belongs to blending station field, specifically, relate to a kind of cement stabilized soil blending station construction quality control integration system.
Background technology
In Engineering Project Construction engineering, blending station is the beginning of production of cement concrete, Stabilized Soil, bituminous concrete, and production is grabbed bad, and the quality of production of concrete and Stabilized Soil can not get ensureing, directly has influence on the quality of whole engineering.But because engineering construction self exists, owing to lacking necessary technological means, even if under government supervision department, owner unit, supervisor, unit in charge of construction etc. in many ways supervision and inspection, still there is administrative vulnerability in the quality of concrete and Stabilized Soil.
For adapting to the change of the index such as rubble and powder, blending station testing crew needs to carry out dynamic conditioning, trial mix by established procedure to cement stabilized soil match ratio.But in practical operation, can there is the phenomenon that the non-test testing staff of blending station adjusts match ratio without authorization, high-performance cement Stabilized Soil coordination in works can not, by strict implement, make the quality assurance of cement stabilized soil entity there is certain risk.
Cement stabilized soil is totally 4 kinds of materials, and its workability and homogeneity are the important indicators ensureing cement stabilized soil structural solid quality and apparent mass.The Basic Ways improving cement stabilized soil workability and homogeneity is exactly the proportioning that will ensure cement stabilized soil.Find to there is a small amount of blending station and in practical operation, exist for proportioning not by the phenomenon of strict implement through project investigation, the serviceability of cement stabilized soil can not get ensureing.
Under normal circumstances, mixer metering system error (systematic error, the time error that falls, error in dipping) need be corrected by the calibrating of regular equipment, and the uncertainty of human factor, determine the limitation of this timing monitoring.Find through project investigation, the metering system error of mixer can not be grasped immediately, often after cement stabilized soil produces the long period, just find that error in dipping is large, and the hidden danger of quality caused not easily is rectified and improved during inspection.
Cement stabilized soil actual amount should in design quantity certain limit normal fluctuation, unusual excess or save then description standard not by strict implement.Owing to can not control in real time, effectively the actual amount of cement stabilized soil, can not be found in time and corrected when Similar Problems occurs.
The cement stabilized soil utilizing mixer to control computer store collected produces the required dynamic machine account of raw materials consumption, be cement stabilized soil production run control and producting cost accounting the most directly, the most real data.But often because of the poor stability of blending station system, cause key message to lose, cause difficulty to Cost Accounting and process control.
So, develop a kind of cement stabilized soil blending station construction quality control integration system, reasonable in design, by computer technology, technology of Internet of things, built-in sensing technology, mobile communication technology, the cement stabilized soil every period production data that each blending station in engineering is produced is carried out gathering, wireless transmission, storage, for management each side provides full and accurate effective data basis, and utilize information approach to carry out statistical study, from microcosmic to macroscopic view, use a series of chart, qualitative data is promptly and accurately provided to follow the tracks of and analyze, for decision maker provides data foundation; Systematic difference adopts dynamic management approach, if find deviation, then rectifies a deviation, accomplish to prevent trouble before it happens, really reach the requirement of total quality control, effectively stop to use inferior materials and turn out substandard goods, guarantee construction quality.
Summary of the invention
The technical problem to be solved in the present invention overcomes above-mentioned defect, a kind of cement stabilized soil blending station construction quality control integration system is provided, reasonable in design, pass through computer technology, technology of Internet of things, built-in sensing technology, mobile communication technology, the cement stabilized soil every period production data that blending station each in engineering is produced is gathered, wireless transmission, store, for management each side provides full and accurate effective data basis, and utilize information approach to carry out statistical study, from microcosmic to macroscopic view, use a series of chart, qualitative data is promptly and accurately provided to follow the tracks of and analyze, for decision maker provides data foundation, systematic difference adopts dynamic management approach, if find deviation, then rectifies a deviation, accomplish to prevent trouble before it happens, really reach the requirement of total quality control, effectively stop to use inferior materials and turn out substandard goods, guarantee construction quality, obtain huge economic results in society.
For solving the problem, the technical solution adopted in the present invention is:
Cement stabilized soil blending station construction quality control integration system, is characterized in that: comprise blending station controller, blending station controller is connected with communication module, and communication module is connected with transmission terminal system, transmission terminal system connection data acquisition system; Described blending station controller is connected with alarm;
Described data transmission system is DTU module, DTU module connection data acquisition system, is responsible for data transmission and uses mobile GPRS network, data are sent to communication module;
Described data acquisition system (DAS) comprises the aggregate measuring sensor be arranged in cement stabilized soil blending station, breeze gage probe, water weighing sensor and cement weighing sensor; Described aggregate measuring sensor, breeze gage probe, water weighing sensor and cement weighing sensor connecting communication module.
As a kind of technical scheme of optimization, described blending station controller is the industrial PC be arranged in blending station.
As a kind of technical scheme of optimization, described communication module comprises 3G module, antenna, connecting line and SIM card;
Described 3G module is the kernal hardware of communication module, is responsible for collection and the transmission of data;
The address card that described SIM card is movement, UNICOM, telecommunications or typical company provide, the transmission of 3G module by using SIM card to carry out data;
Described data line is used for connecting industrial PC and 3G module;
Described antenna connects 3G module, is the transmitting terminal of data transmission.
As a kind of technical scheme of optimization, described alarm comprises the alarm module connecting industrial PC, and alarm module is connected with short message of mobile telephone for alarm device.
Owing to have employed technique scheme, compared with prior art, the present invention is reasonable in design, by computer technology, technology of Internet of things, built-in sensing technology, mobile communication technology, the cement stabilized soil every period production data that each blending station in engineering is produced is carried out gathering, wireless transmission, storage, for management each side provides full and accurate effective data basis, and utilize information approach to carry out statistical study, from microcosmic to macroscopic view, use a series of chart, qualitative data is promptly and accurately provided to follow the tracks of and analyze, for decision maker provides data foundation; Systematic difference adopts dynamic management approach, if find deviation, then rectifies a deviation, accomplish to prevent trouble before it happens, really reach the requirement of total quality control, effectively stop to use inferior materials and turn out substandard goods, guarantee construction quality, obtain huge economic results in society.
Below in conjunction with the drawings and specific embodiments, the invention will be further described simultaneously.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of an embodiment of the present invention.
Embodiment
Embodiment:
As shown in Figure 1, cement stabilized soil blending station construction quality control integration system, comprise blending station controller, blending station controller is connected with communication module, communication module is connected with transmission terminal system, transmission terminal system connection data acquisition system; Described blending station controller is connected with alarm.
Described data transmission system is DTU module, DTU module connection data acquisition system, is responsible for data transmission and uses mobile GPRS network, data are sent to communication module.
Described data acquisition system (DAS) comprises the aggregate measuring sensor be arranged in cement stabilized soil blending station, breeze gage probe, water weighing sensor and cement weighing sensor; Described aggregate measuring sensor, breeze gage probe, water weighing sensor and cement weighing sensor connecting communication module.
Described blending station controller is the industrial PC be arranged in blending station.
Described communication module comprises 3G module, antenna, connecting line and SIM card.
Described 3G module is the kernal hardware of communication module, is responsible for collection and the transmission of data; The address card that described SIM card is movement, UNICOM, telecommunications or typical company provide, the transmission of 3G module by using SIM card to carry out data; Described data line is used for connecting industrial PC and 3G module; Described antenna connects 3G module, is the transmitting terminal of data transmission.
Described alarm comprises the alarm module connecting industrial PC, it is reasonable in design that alarm module is connected with the present invention of short message of mobile telephone for alarm device, pass through computer technology, technology of Internet of things, built-in sensing technology, mobile communication technology, the cement stabilized soil every period production data that blending station each in engineering is produced is gathered, wireless transmission, store, for management each side provides full and accurate effective data basis, and utilize information approach to carry out statistical study, from microcosmic to macroscopic view, use a series of chart, qualitative data is promptly and accurately provided to follow the tracks of and analyze, for decision maker provides data foundation, systematic difference adopts dynamic management approach, if find deviation, then rectifies a deviation, accomplish to prevent trouble before it happens, really reach the requirement of total quality control, effectively stop to use inferior materials and turn out substandard goods, guarantee construction quality, obtain huge economic results in society.
The present invention is not limited to above-mentioned preferred implementation, and anyone should learn the structure change made under enlightenment of the present invention, and every have identical or akin technical scheme with the present invention, all belongs to protection scope of the present invention.
Claims (4)
1. cement stabilized soil blending station construction quality control integration system, is characterized in that: comprise blending station controller, blending station controller is connected with communication module, and communication module is connected with transmission terminal system, transmission terminal system connection data acquisition system; Described blending station controller is connected with alarm;
Described data transmission system is DTU module, DTU module connection data acquisition system, is responsible for data transmission and uses mobile GPRS network, data are sent to communication module;
Described data acquisition system (DAS) comprises the aggregate measuring sensor be arranged in cement stabilized soil blending station, breeze gage probe, water weighing sensor and cement weighing sensor; Described aggregate measuring sensor, breeze gage probe, water weighing sensor and cement weighing sensor connecting communication module.
2. cement stabilized soil blending station construction quality control integration system according to claim 1, is characterized in that: described blending station controller is the industrial PC be arranged in blending station.
3. cement stabilized soil blending station construction quality control integration system according to claim 2, is characterized in that: described communication module comprises 3G module, antenna, connecting line and SIM card;
Described 3G module is the kernal hardware of communication module, is responsible for collection and the transmission of data;
The address card that described SIM card is movement, UNICOM, telecommunications or typical company provide, the transmission of 3G module by using SIM card to carry out data;
Described data line is used for connecting industrial PC and 3G module;
Described antenna connects 3G module, is the transmitting terminal of data transmission.
4. cement stabilized soil blending station construction quality control integration system according to claim 3, is characterized in that: described alarm comprises the alarm module connecting industrial PC, and alarm module is connected with short message of mobile telephone for alarm device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510528526.1A CN105094018A (en) | 2015-08-25 | 2015-08-25 | Managing and controlling integration system for cement stabilization soil mixing station |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510528526.1A CN105094018A (en) | 2015-08-25 | 2015-08-25 | Managing and controlling integration system for cement stabilization soil mixing station |
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| CN105094018A true CN105094018A (en) | 2015-11-25 |
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| CN201510528526.1A Pending CN105094018A (en) | 2015-08-25 | 2015-08-25 | Managing and controlling integration system for cement stabilization soil mixing station |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5224626A (en) * | 1991-07-18 | 1993-07-06 | W. R. Grace & Co.-Conn. | Concrete admixture weighing and dispensing system |
| CN101554753A (en) * | 2009-04-14 | 2009-10-14 | 长安大学 | Cement supply online calibration system of stable soil plant mix equipment |
| CN101575194A (en) * | 2008-05-08 | 2009-11-11 | 上海建工材料工程有限公司 | C80 pump concrete and preparation method thereof |
| CN201993631U (en) * | 2011-03-18 | 2011-09-28 | 上海瑞路道路工程技术有限公司 | Cement stabilizing soil dynamic quality remote monitoring system |
| CN203401595U (en) * | 2013-07-31 | 2014-01-22 | 郑州三和水工机械有限公司 | Batching stirring equipment control system |
-
2015
- 2015-08-25 CN CN201510528526.1A patent/CN105094018A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5224626A (en) * | 1991-07-18 | 1993-07-06 | W. R. Grace & Co.-Conn. | Concrete admixture weighing and dispensing system |
| CN101575194A (en) * | 2008-05-08 | 2009-11-11 | 上海建工材料工程有限公司 | C80 pump concrete and preparation method thereof |
| CN101554753A (en) * | 2009-04-14 | 2009-10-14 | 长安大学 | Cement supply online calibration system of stable soil plant mix equipment |
| CN201993631U (en) * | 2011-03-18 | 2011-09-28 | 上海瑞路道路工程技术有限公司 | Cement stabilizing soil dynamic quality remote monitoring system |
| CN203401595U (en) * | 2013-07-31 | 2014-01-22 | 郑州三和水工机械有限公司 | Batching stirring equipment control system |
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Application publication date: 20151125 |