CN105092705B - The multi-modal signal detecting method and device of a kind of steel rail defect - Google Patents

The multi-modal signal detecting method and device of a kind of steel rail defect Download PDF

Info

Publication number
CN105092705B
CN105092705B CN201510541891.6A CN201510541891A CN105092705B CN 105092705 B CN105092705 B CN 105092705B CN 201510541891 A CN201510541891 A CN 201510541891A CN 105092705 B CN105092705 B CN 105092705B
Authority
CN
China
Prior art keywords
rail
damage
signal
spatial distribution
distribution information
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510541891.6A
Other languages
Chinese (zh)
Other versions
CN105092705A (en
Inventor
孙明健
程星振
沈毅
王艳
冯乃章
章欣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin Institute of Technology Weihai
Original Assignee
Harbin Institute of Technology Weihai
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin Institute of Technology Weihai filed Critical Harbin Institute of Technology Weihai
Priority to CN201510541891.6A priority Critical patent/CN105092705B/en
Publication of CN105092705A publication Critical patent/CN105092705A/en
Application granted granted Critical
Publication of CN105092705B publication Critical patent/CN105092705B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

本发明提供了一种钢轨缺陷的多模态信号检测方法及装置,该方法包括:获取待测钢轨的表面待测区域的光学信号,并根据光学信号,确定钢轨表面伤损的空间分布信息及表面伤损类型;获取钢轨表面伤损所在位置区域的光声信号,并根据光声信号,确定钢轨浅层伤损的空间分布信息及浅层伤损类型;获取钢轨浅层伤损所在位置区域以及更深处的区域的超声回波信号,并根据超声回波信号,确定钢轨深层伤损的空间分布信息及深层伤损类型;根据钢轨表面、浅层及深层的伤损空间分布信息,融合光学、光声与超声的检测数据,对待测钢轨进行三维重建。本发明有效提高了检测结果的精度与效率,能够更直观更形象的展现该钢轨存在的缺陷。

The present invention provides a multi-modal signal detection method and device for rail defects. The method includes: acquiring optical signals of the surface area to be tested of the rail to be tested, and determining the spatial distribution information of the surface damage of the rail according to the optical signals and Surface damage type; obtain the photoacoustic signal of the location area where the rail surface damage is located, and determine the spatial distribution information and shallow damage type of the rail shallow damage according to the photoacoustic signal; obtain the location area of the rail shallow damage And the ultrasonic echo signals in deeper areas, and according to the ultrasonic echo signals, determine the spatial distribution information and deep damage types of rail deep damage; according to the spatial distribution information of rail surface, shallow and deep damage, the optical , photoacoustic and ultrasonic testing data, and perform three-dimensional reconstruction of the rail to be tested. The invention effectively improves the accuracy and efficiency of the detection results, and can display the defects of the rail more intuitively and vividly.

Description

一种钢轨缺陷的多模态信号检测方法及装置A multi-mode signal detection method and device for rail defects

技术领域technical field

本发明涉及无损检测技术领域,尤其涉及一种钢轨缺陷的多模态信号检测方法及装置。The invention relates to the technical field of non-destructive testing, in particular to a multi-mode signal detection method and device for rail defects.

背景技术Background technique

超声技术已经在无损检测领域得到了广泛而成熟的应用,而光声成像技术作为近年来发展起来的一种无损检测技术,也得到了充分地发展。在高铁钢轨的缺陷检测上,超声技术充分利用了超声信号的高穿透性,以及钢轨与伤损空隙、锈蚀等对声波的声阻抗差异,利用探头发射超声波束并获取回波信号,通过对信号进行分析和处理,来判断与识别钢轨的缺陷信息。光声成像技术则结合了纯光学成像的高对比度特性和纯超声成像的高穿透特性,钢轨对超声的衰减散射远小于钢轨对光的衰减和散射,用宽带超声探测器检测超声波代替光学成像中检测散射光子,可以提供高对比度和高分辨率的影像,其成像达到厘米量级深度和微米量级分辨率。以短脉冲激光作为激励源、光声信号作为信息载体,根据钢轨与伤损空隙、锈蚀等对特定波长激光的光学吸收系数具有较大差别进而辐射不同强度超声波的原理进行成像,通过对采集到的光声信号进行图像重建,从而得到钢轨缺陷信息。Ultrasonic technology has been widely and maturely applied in the field of non-destructive testing, and photoacoustic imaging technology, as a non-destructive testing technology developed in recent years, has also been fully developed. In the defect detection of high-speed rail rails, ultrasonic technology makes full use of the high penetration of ultrasonic signals, as well as the difference in acoustic impedance between rails and damaged gaps, corrosion, etc., and uses probes to emit ultrasonic beams and obtain echo signals. The signal is analyzed and processed to judge and identify the defect information of the rail. Photoacoustic imaging technology combines the high contrast characteristics of pure optical imaging and the high penetration characteristics of pure ultrasonic imaging. The attenuation and scattering of ultrasound by rails is much smaller than the attenuation and scattering of light by rails. Ultrasonic waves are detected by broadband ultrasonic detectors instead of optical imaging. The detection of scattered photons in the medium can provide high-contrast and high-resolution images, and its imaging can reach centimeter-level depth and micron-level resolution. Using short-pulse laser as the excitation source and photoacoustic signal as the information carrier, the imaging is carried out according to the principle that the optical absorption coefficient of the rail and the damaged gap, corrosion, etc. have a large difference to the specific wavelength laser, and then radiate different intensities of ultrasonic waves. The photoacoustic signal is used for image reconstruction to obtain rail defect information.

大多数无损检测技术都需要在对钢轨进行全面扫查后才能得到钢轨存在的缺陷信息,检测效率很低。另外,超声对于钢轨表面及浅层缺陷、光声对于钢轨内部缺陷的检测存在不足,检测范围有限。然而,针对钢轨这类检测对象,其缺陷大多起源于表面,仅能够确定表面缺陷的位置,无法向内部进行检测,因此,检测范围有限且检测效率较低。Most non-destructive testing techniques require a comprehensive scan of the rail to obtain the defect information of the rail, and the detection efficiency is very low. In addition, ultrasound is insufficient for the detection of rail surface and shallow defects, and photoacoustics is insufficient for the detection of internal defects of rails, and the detection range is limited. However, for detection objects such as steel rails, most of the defects originate from the surface, and the position of the surface defects can only be determined, and the detection cannot be carried out to the inside. Therefore, the detection range is limited and the detection efficiency is low.

发明内容Contents of the invention

鉴于上述问题,本发明提供一种钢轨缺陷的多模态信号检测方法及装置,以解决现有无损检测技术对钢轨表面缺陷检测技术中存在的检测范围有限且检测效率较低的问题。In view of the above problems, the present invention provides a multi-modal signal detection method and device for rail defects to solve the problems of limited detection range and low detection efficiency in the existing non-destructive testing technology for rail surface defect detection technology.

根据本发明的一个方面,提供了一种钢轨缺陷的多模态信号检测方法,该方法包括:According to one aspect of the present invention, a multimodal signal detection method for rail defects is provided, the method comprising:

获取待测钢轨的表面待测区域的光学信号,并根据所述光学信号,确定钢轨表面伤损的空间分布信息及表面伤损类型;Obtaining the optical signal of the area to be tested on the surface of the rail to be tested, and determining the spatial distribution information and the type of surface damage of the rail surface according to the optical signal;

获取钢轨表面伤损所在位置区域的光声信号,并根据所述光声信号,确定钢轨浅层伤损的空间分布信息及浅层伤损类型;Obtaining a photoacoustic signal in the area where the surface damage of the rail is located, and determining the spatial distribution information of the shallow damage of the rail and the type of the shallow damage according to the photoacoustic signal;

获取钢轨浅层伤损所在位置区域以及更深处的区域的超声回波信号,并根据所述超声回波信号,确定钢轨深层伤损的空间分布信息及深层伤损类型;Obtaining the ultrasonic echo signals of the position area where the shallow layer damage of the rail is located and the deeper area, and determining the spatial distribution information and the type of deep damage of the rail according to the ultrasonic echo signal;

根据钢轨表面伤损的空间分布信息及表面伤损类型、钢轨浅层伤损的空间分布信息及浅层伤损类型及钢轨深层伤损的空间分布信息及深层伤损类型,对该待测钢轨进行三维重建。According to the spatial distribution information and surface damage type of rail surface damage, the spatial distribution information and shallow damage type of rail shallow damage, and the spatial distribution information and deep damage type of rail deep damage, the rail to be tested is Perform 3D reconstruction.

可选的,所述获取钢轨表面伤损所在位置区域的光声信号,并根据所述光声信号,确定钢轨浅层伤损的空间分布信息及浅层伤损类型,具体包括:Optionally, the acquisition of the photoacoustic signal of the area where the surface damage of the rail is located, and according to the photoacoustic signal, determining the spatial distribution information and the type of shallow damage of the rail, specifically include:

获取钢轨表面伤损所在位置区域的产生光声信号,根据所述光声信号进行图像重建,得到光声图像;Obtaining a photoacoustic signal generated in the area where the rail surface damage is located, performing image reconstruction according to the photoacoustic signal, and obtaining a photoacoustic image;

对所述光声图像进行处理与分析,确定钢轨浅层伤损的空间分布信息及浅层伤损类型。The photoacoustic image is processed and analyzed to determine the spatial distribution information of the shallow damage of the rail and the type of the shallow damage.

可选的,所述钢轨表面伤损的空间分布信息,包括:钢轨表面伤损的位置、尺寸、延伸方向。Optionally, the spatial distribution information of the rail surface damage includes: location, size, and extension direction of the rail surface damage.

根据本发明的另一个方面,提供了一种钢轨缺陷的多模态信号检测装置,该装置包括:According to another aspect of the present invention, a multi-modal signal detection device for rail defects is provided, the device comprising:

光源、CCD相机、光纤、聚焦镜、多元阵列超声探头、脉冲激光器、扩束镜、多通道并行采集电路和计算机;所述光源、CCD相机、脉冲激光器、多元阵列超声探头分别与所述多通道并行采集电路的控制端相连,所述多通道并行采集电路与所述计算机相连;A light source, a CCD camera, an optical fiber, a focusing mirror, a multi-element array ultrasonic probe, a pulse laser, a beam expander, a multi-channel parallel acquisition circuit and a computer; The control end of the parallel acquisition circuit is connected, and the multi-channel parallel acquisition circuit is connected with the computer;

所述光源,用于照射待测钢轨;The light source is used to irradiate the rail to be tested;

所述CCD相机,用于采集待测钢轨的表面待测区域的光学信号,并将采集到的光学信号传输到所述多通道并行采集电路;The CCD camera is used to collect optical signals of the area to be tested on the surface of the rail to be tested, and transmit the collected optical signals to the multi-channel parallel acquisition circuit;

所述脉冲激光器,用于产生对钢轨表面的待测区域进行扫描的脉冲激光,所述脉冲激光依次经过所述扩束镜和聚焦镜进行扩束和聚焦后,耦合至所述光纤照射到钢轨表面的待测区域,以产生光声信号;The pulsed laser is used to generate a pulsed laser that scans the area to be measured on the surface of the rail. After the pulsed laser is sequentially expanded and focused by the beam expander and focusing mirror, it is coupled to the optical fiber to irradiate the rail. the area to be measured on the surface to generate a photoacoustic signal;

所述多元阵列超声探头,浸入耦合液中,用于采集钢轨表面的待测区域的光声信号,以及该区域更深处的超声回波信号,并将采集到的光声信号和超声回波信号传输到所述多通道并行采集电路;The multi-element array ultrasonic probe, immersed in the coupling liquid, is used to collect the photoacoustic signal of the area to be tested on the surface of the rail, and the ultrasonic echo signal deeper in the area, and the collected photoacoustic signal and ultrasonic echo signal transmitted to the multi-channel parallel acquisition circuit;

所述多通道并行采集电路对所述光学信号、光声信号和超声回波信号进行预处理后上传至所述计算机;The multi-channel parallel acquisition circuit preprocesses the optical signal, photoacoustic signal and ultrasonic echo signal and then uploads it to the computer;

所述计算机根据接收到的光学信号、光声信号和超声回波信号,确定钢轨表面伤损的空间分布信息及表面伤损类型、钢轨浅层伤损的空间分布信息及浅层伤损类型,以及钢轨深层伤损的空间分布信息及深层伤损类型,并对该待测钢轨进行三维重建。The computer determines the spatial distribution information and surface damage type of the rail surface damage, the spatial distribution information and the shallow damage type of the rail shallow damage according to the received optical signal, photoacoustic signal and ultrasonic echo signal, As well as the spatial distribution information and deep damage types of the deep damage of the rail, and three-dimensional reconstruction of the rail to be tested.

可选的,所述装置还包括:Optionally, the device also includes:

伺服电机驱动平台,用于承载并固定所述光源、CCD相机、光纤和多元阵列超声探头,并在所述多通道并行采集电路的控制下,对所述光源、CCD相机、光纤和多元阵列超声探头进行位置控制。The servo motor drive platform is used to carry and fix the light source, CCD camera, optical fiber and multi-element array ultrasonic probe, and under the control of the multi-channel parallel acquisition circuit, the light source, CCD camera, optical fiber and multi-element array ultrasonic probe Probe for position control.

可选的,所述脉冲激光器产生的脉冲激光,其波长为532nm,脉冲宽度为6nm。Optionally, the pulse laser generated by the pulse laser has a wavelength of 532nm and a pulse width of 6nm.

本发明的有益效果为:The beneficial effects of the present invention are:

本发明提供的钢轨缺陷的多模态信号检测方法及装置,具有以下有益效果:The multimodal signal detection method and device for rail defects provided by the present invention have the following beneficial effects:

1.本发明使用了光学、光声与超声三种模态的信号进行高铁钢轨伤损的检测,利用光学信号首先确定钢轨表面伤损的位置,再利用脉冲激光器与多阵元超声探头采集所确定钢轨浅层的光声信号与深层的超声信号,能够更加彻底地检测高铁钢轨缺陷;1. The present invention uses optical, photoacoustic and ultrasonic three-modal signals to detect the damage of the high-speed rail rail. The optical signal is used to first determine the position of the rail surface damage, and then the pulse laser and the multi-element ultrasonic probe are used to collect the data. Determining the photoacoustic signal of the shallow layer of the rail and the ultrasonic signal of the deep layer can detect the defects of the high-speed rail more thoroughly;

2.本发明针对钢轨缺陷几乎全都起源于表面并向内发展的特点,首先使用CCD相机采集高铁钢轨表面的光学信号以确定钢轨伤损的分布,之后再分别利用光声信号和超声信号来确定该分布区域内的缺陷在浅层与内部的情况,从而克服了普通无损检测方法全面扫查效率低下的缺点;2. The present invention aims at the characteristics that rail defects almost all originate from the surface and develop inward. First, a CCD camera is used to collect optical signals on the surface of the high-speed rail rail to determine the distribution of rail damage, and then the photoacoustic signal and ultrasonic signal are used to determine The defects in the distribution area are shallow and internal, thus overcoming the shortcoming of low efficiency of comprehensive scanning by ordinary nondestructive testing methods;

3.本发明通过采集到的对高铁钢轨光学信号、光声信号与超声信号的处理与融合,最终建立所检测钢轨的三维模型,能够更直观更形象的展现该钢轨存在的问题,从而更利于制定后期的维护方案。3. Through the processing and fusion of the collected optical signals, photoacoustic signals and ultrasonic signals of the high-speed rail rails, the present invention finally establishes a three-dimensional model of the detected rails, which can more intuitively and vividly show the problems existing in the rails, thereby being more conducive to Develop a future maintenance plan.

附图说明Description of drawings

通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention. Also throughout the drawings, the same reference numerals are used to designate the same parts. In the attached picture:

图1为本发明实施例提出的一种钢轨缺陷的多模态信号检测方法的流程图;Fig. 1 is a flow chart of a multimodal signal detection method for rail defects proposed in an embodiment of the present invention;

图2为本发明实施例提出的一种钢轨缺陷的多模态信号检测方法的逻辑示意图;2 is a logical schematic diagram of a multi-modal signal detection method for rail defects proposed by an embodiment of the present invention;

图3为本发明实施例提出的高铁钢轨三种模态信号的采集区域示意图;Fig. 3 is the schematic diagram of the acquisition area of the three modal signals of the high-speed rail rail proposed by the embodiment of the present invention;

图4为本发明实施例中CCD相机采集到的高铁钢轨表面光学信号;Fig. 4 is the high-speed rail rail surface optical signal that CCD camera gathers in the embodiment of the present invention;

图5为本发明实施例中根据表面缺陷空间分布确定的(钢轨表面)激光扫描区域;Fig. 5 is the (rail surface) laser scanning area determined according to the spatial distribution of surface defects in an embodiment of the present invention;

图6为本发明实施例中多元阵列超声探头采集到的高铁钢轨光声信号示意图;Fig. 6 is a schematic diagram of the photoacoustic signal of the high-speed rail rail collected by the multi-element array ultrasonic probe in the embodiment of the present invention;

图7为本发明实施例中钢轨浅层不同深度下的光声图像;Fig. 7 is a photoacoustic image at different depths of the shallow layer of the rail in the embodiment of the present invention;

图8为本发明实施例中钢轨内部裂纹在1mm深度下的超声图像;Fig. 8 is an ultrasonic image of a rail internal crack at a depth of 1 mm in an embodiment of the present invention;

图9为本发明实施例中钢轨内部裂纹在2mm深度下的超声图像;Fig. 9 is an ultrasonic image of a rail internal crack at a depth of 2 mm in an embodiment of the present invention;

图10为本发明实施例中钢轨内部裂纹在3mm深度下的超声图像;Fig. 10 is an ultrasonic image of a rail internal crack at a depth of 3 mm in an embodiment of the present invention;

图11为本发明实施例中钢轨内部裂纹在4mm深度下的超声图像;Fig. 11 is an ultrasonic image of a rail internal crack at a depth of 4 mm in an embodiment of the present invention;

图12为本发明实施例中钢轨内部裂纹在5mm深度下的超声图像;Fig. 12 is an ultrasonic image of a rail internal crack at a depth of 5 mm in an embodiment of the present invention;

图13为本发明实施例中钢轨内部裂纹在6mm深度下的超声图像;Fig. 13 is an ultrasonic image of a rail internal crack at a depth of 6 mm in an embodiment of the present invention;

图14为本发明实施例提出的一种钢轨缺陷的多模态信号检测装置的结构示意图。Fig. 14 is a schematic structural diagram of a multi-modal signal detection device for rail defects proposed by an embodiment of the present invention.

具体实施方式detailed description

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.

本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”和“该”也可包括复数形式。应该进一步理解的是,本发明的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件、组件和/或它们的组。Those skilled in the art will understand that unless otherwise stated, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the word "comprising" used in the description of the present invention refers to the presence of said features, integers, steps, operations, elements and/or components, but does not exclude the presence or addition of one or more other features, Integers, steps, operations, elements, components, and/or groups thereof.

本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语),具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语,应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非被特定定义,否则不会用理想化或过于正式的含义来解释。Those skilled in the art can understand that, unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this invention belongs. It should also be understood that terms, such as those defined in commonly used dictionaries, should be understood to have meanings consistent with the meanings in the context of the prior art, and will not be used in an idealized or overly formal sense unless specifically defined to explain.

图1示出了本发明实施例的一种钢轨缺陷的多模态信号检测方法的流程图。Fig. 1 shows a flow chart of a multi-modal signal detection method for rail defects according to an embodiment of the present invention.

参照图1,本发明实施例提出的钢轨缺陷的多模态信号检测方法具体包括以下步骤:Referring to Fig. 1, the multimodal signal detection method of the rail defect proposed by the embodiment of the present invention specifically includes the following steps:

S11、获取待测钢轨的表面待测区域的光学信号,并根据所述光学信号,确定钢轨表面伤损的空间分布信息及表面伤损类型;S11. Obtain the optical signal of the area to be tested on the surface of the rail to be tested, and determine the spatial distribution information and the type of surface damage of the rail surface according to the optical signal;

实际应用中,利用CCD相机获取待测钢轨表面的光学信号,上传至计算机进行处理,确定钢轨表面伤损的位置、尺寸、延伸方向等空间分布信息,以及表面伤损的类型;其中,钢轨可为高铁钢轨、地铁钢轨等。In practical applications, the CCD camera is used to obtain the optical signal on the surface of the rail to be tested, and uploaded to the computer for processing to determine the spatial distribution information such as the position, size, and extension direction of the rail surface damage, as well as the type of surface damage; among them, the rail can be For high-speed rail rails, subway rails, etc.

S12、获取钢轨表面伤损所在位置区域的光声信号,并根据所述光声信号,确定钢轨浅层伤损的空间分布信息及浅层伤损类型;S12. Obtain the photoacoustic signal of the area where the rail surface damage is located, and determine the spatial distribution information and shallow damage type of the rail shallow damage according to the photoacoustic signal;

具体的,所述步骤S12具体包括:Specifically, the step S12 specifically includes:

获取钢轨表面伤损所在位置区域的产生光声信号,根据所述光声信号进行图像重建,得到光声图像;Obtaining a photoacoustic signal generated in the area where the rail surface damage is located, performing image reconstruction according to the photoacoustic signal, and obtaining a photoacoustic image;

对所述光声图像进行处理与分析,确定钢轨浅层伤损的空间分布信息及浅层伤损类型。The photoacoustic image is processed and analyzed to determine the spatial distribution information of the shallow damage of the rail and the type of the shallow damage.

其中,图像重建具体是指用采集的每个待测点的光声信号幅值来表征钢轨表面该点的光吸收强弱,以此得到整个待测区域的表面光吸收分布。Among them, image reconstruction specifically refers to using the collected photoacoustic signal amplitude of each point to be measured to characterize the light absorption intensity of the point on the rail surface, so as to obtain the surface light absorption distribution of the entire area to be measured.

实际应用中,利用脉冲激光扫描表面伤损所在位置及附近的区域,产生光声信号并利用多元阵列超声探头同步采集,上传至计算机中,确定钢轨浅层伤损的空间分布信息及类型。In practical application, pulsed laser is used to scan the location of the surface damage and the nearby area to generate photoacoustic signals, which are collected synchronously by multi-array ultrasonic probes and uploaded to the computer to determine the spatial distribution information and type of shallow damage on the rail.

S13、获取钢轨浅层伤损所在位置区域以及更深处的区域的超声回波信号,并根据所述超声回波信号,确定钢轨深层伤损的空间分布信息及深层伤损类型;S13. Obtain the ultrasonic echo signals of the location area where the shallow damage of the rail is located and the deeper area, and determine the spatial distribution information and the type of deep damage of the rail according to the ultrasonic echo signals;

实际应用中,利用多元阵列超声探头扫描浅层伤损位置附近以及更深处的区域,接收超声回波信号并上传至计算机中进行处理,确定钢轨深层伤损的空间分布及类型。In practical application, the multi-element array ultrasonic probe is used to scan the area near the shallow damage position and the deeper area, and the ultrasonic echo signal is received and uploaded to the computer for processing to determine the spatial distribution and type of deep rail damage.

S14、根据钢轨表面伤损的空间分布信息及表面伤损类型、钢轨浅层伤损的空间分布信息及浅层伤损类型及钢轨深层伤损的空间分布信息及深层伤损类型,对该待测钢轨进行三维重建。S14. According to the spatial distribution information and surface damage type of rail surface damage, the spatial distribution information and shallow damage type of rail shallow damage, and the spatial distribution information and deep damage type of rail deep damage, the to-be-treated 3D reconstruction of the measured rail.

本发明实施例提出的钢轨缺陷的多模态信号检测方法,克服了现有无损检测技术对钢轨表面缺陷检测技术中存在的检测范围有限且检测效率较低的问题,有效提高了检测结果的精度与效率,能够更直观更形象的展现该钢轨存在的缺陷。The multi-modal signal detection method for rail defects proposed in the embodiment of the present invention overcomes the problems of limited detection range and low detection efficiency in the existing non-destructive detection technology for detection of rail surface defects, and effectively improves the accuracy of detection results and efficiency, it can show the defects of the rail more intuitively and vividly.

本发明实施例提出的钢轨缺陷的多模态信号检测方法的处理逻辑,如图2所示,包括信号获取、信号采样、计算机处理、确定缺陷信息以及信息融合,建立三维模型等步骤,具体如下:The processing logic of the multi-modal signal detection method for rail defects proposed in the embodiment of the present invention, as shown in Figure 2, includes steps such as signal acquisition, signal sampling, computer processing, determination of defect information, information fusion, and establishment of a three-dimensional model, as follows :

步骤一、利用CCD相机获取高铁钢轨表面的光学信号,上传至计算机进行处理,确定钢轨表面伤损的位置、尺寸、延伸方向等空间分布信息,以及表面伤损的类型;Step 1. Use the CCD camera to obtain the optical signal on the surface of the high-speed rail rail, upload it to the computer for processing, and determine the spatial distribution information such as the position, size, and extension direction of the rail surface damage, as well as the type of surface damage;

步骤二、利用脉冲激光扫描表面伤损所在位置及附近的区域,产生光声信号并利用多元阵列超声探头同步采集,上传至计算机中,确定钢轨浅层伤损的空间分布信息及类型;Step 2. Use pulsed laser to scan the location of the surface damage and the nearby area, generate photoacoustic signals and use multi-element array ultrasonic probes to collect them synchronously, upload them to the computer, and determine the spatial distribution information and types of shallow damage on the rail;

步骤三、利用多元阵列超声探头扫描浅层伤损位置附近以及更深处的区域,接收超声回波信号并上传至计算机中进行处理,确定钢轨深层伤损的空间分布及类型;Step 3. Use the multi-element array ultrasonic probe to scan the area near the shallow damage position and the deeper area, receive the ultrasonic echo signal and upload it to the computer for processing, and determine the spatial distribution and type of the deep damage of the rail;

步骤四、根据钢轨表面、浅层及深层的伤损空间分布信息,进行缺陷空间分布修正,根据钢轨表面、浅层及深层的伤损类型,进行缺陷类型修正,融合光学、光声与超声的检测数据,对钢轨及伤损进行三维重建。Step 4. Correct the defect spatial distribution according to the damage spatial distribution information of the rail surface, shallow layer and deep layer, and correct the defect type according to the damage type of the rail surface, shallow layer and deep layer, and integrate optical, photoacoustic and ultrasonic Inspection data, 3D reconstruction of rail and damage.

图3为本发明实施例提出的高铁钢轨三种模态信号的采集区域示意图,如图3所示,本发明实施例实现了对钢轨表面、浅层与深层缺陷的全方位检测,扩大了检测范围;在计算机上融合高铁钢轨的光学、光声与超声三种模态的信号进行处理,建立所检测钢轨的三维模型,有效提高了检测结果的精度与效率,能够更直观更形象的展现该钢轨存在的问题,从而更利于制定后期的维护方案,装置适应性强,应用范围广。Fig. 3 is a schematic diagram of the acquisition area of the three modal signals of the high-speed rail rail proposed by the embodiment of the present invention. As shown in Fig. 3, the embodiment of the present invention realizes all-round detection of rail surface, shallow and deep defects, and expands the detection Scope; on the computer, the signals of optical, photoacoustic and ultrasonic modes of high-speed rail rails are integrated for processing, and a three-dimensional model of the detected rail is established, which effectively improves the accuracy and efficiency of the detection results, and can display the rail more intuitively and vividly. The existing problems of the rails are more conducive to the formulation of later maintenance plans. The device has strong adaptability and a wide range of applications.

下面以高铁钢轨表面缺陷的检测为例,对本发明实施例提出的基于光声信号的钢轨表面缺陷检测方法进行具体说明。Taking the detection of surface defects of high-speed rail rails as an example, the method for detecting surface defects of rails based on photoacoustic signals proposed in the embodiment of the present invention will be described in detail below.

CCD相机采集到的高铁钢轨光学信号,如图4所示,该光学信号通过计算机处理,各表面缺陷的形态与分布参数,如表1所示。得到各表面缺陷的尺寸、位置及倾斜角度均检测得到,并达到足够的精度。在表面缺陷位置检测值的基础上左右各取一定余量,得到激光在钢轨(表面)上的扫描范围,如图5所示。脉冲激光按照扫描钢轨后得到的光声信号数据包含三个维度(长度、宽度和深度)的信息,如图6所示。对光声信号取不同深度的数据,便可得到不同深度的钢轨伤损信息,图7的缺陷光声图像形象地展现了钢轨浅层不同深度下裂纹缺陷形态。按照同样的处理方法,对采集到的钢轨内部超声信号进行处理,得到了如图8-13所示的裂纹在不同深度下的缺陷的超声图像。以钢轨缺陷的空间分布为索引,融合表面、浅层和内部的缺陷信息,得到了钢轨缺陷空间形态的完整信息。The optical signal of the high-speed rail rail collected by the CCD camera is shown in Figure 4. The optical signal is processed by a computer, and the shape and distribution parameters of each surface defect are shown in Table 1. The size, position and inclination angle of each surface defect can be detected with sufficient precision. On the basis of the detection value of the surface defect position, a certain margin is taken on the left and right sides, and the scanning range of the laser on the rail (surface) is obtained, as shown in Figure 5. The photoacoustic signal data obtained after the pulsed laser scans the rail contains information in three dimensions (length, width, and depth), as shown in Figure 6. The rail damage information at different depths can be obtained by taking data at different depths from the photoacoustic signal. The defect photoacoustic image in Figure 7 vividly shows the crack defect shape at different depths in the shallow layer of the rail. According to the same processing method, the collected ultrasonic signals inside the rail are processed, and the ultrasonic images of crack defects at different depths are obtained as shown in Figure 8-13. Using the spatial distribution of rail defects as an index, the surface, shallow and internal defect information is fused to obtain complete information on the spatial shape of rail defects.

表1表面缺陷的形态与分布参数表Table 1 The shape and distribution parameters of surface defects

图14示出了本发明实施例提出的一种钢轨缺陷的多模态信号检测装置的结构示意图;Fig. 14 shows a schematic structural diagram of a multi-modal signal detection device for rail defects proposed by an embodiment of the present invention;

参照图14,本发明实施例提出的钢轨缺陷的多模态信号检测装置具体包括:Referring to Figure 14, the multimodal signal detection device for rail defects proposed in the embodiment of the present invention specifically includes:

光源1、CCD相机2、光纤4、聚焦镜5、多元阵列超声探头6、扩束镜7、脉冲激光器8、多通道并行采集电路9和计算机10;所述光源1、CCD相机2、脉冲激光器8、多元阵列超声探头6分别与所述多通道并行采集电路9的控制端相连,所述多通道并行采集电路9与所述计算机10相连;Light source 1, CCD camera 2, optical fiber 4, focusing mirror 5, multi-element array ultrasonic probe 6, beam expander mirror 7, pulse laser 8, multi-channel parallel acquisition circuit 9 and computer 10; said light source 1, CCD camera 2, pulse laser 8. The multi-element array ultrasonic probe 6 is respectively connected to the control end of the multi-channel parallel acquisition circuit 9, and the multi-channel parallel acquisition circuit 9 is connected to the computer 10;

所述光源1,用于照射待测钢轨3;The light source 1 is used to illuminate the rail 3 to be tested;

所述CCD相机2,用于采集待测钢轨3的表面待测区域的光学信号,并将采集到的光学信号传输到所述多通道并行采集电路9;The CCD camera 2 is used to collect the optical signal of the area to be measured on the surface of the rail 3 to be tested, and transmit the collected optical signal to the multi-channel parallel acquisition circuit 9;

所述脉冲激光器8,用于产生对钢轨表面的待测区域进行扫描的脉冲激光,所述脉冲激光依次经过所述扩束镜7和聚焦镜5进行扩束和聚焦后,耦合至所述光纤4照射到钢轨表面的待测区域,以产生光声信号;The pulsed laser 8 is used to generate a pulsed laser that scans the area to be measured on the surface of the rail. The pulsed laser is coupled to the optical fiber after being expanded and focused by the beam expander 7 and the focusing mirror 5 in sequence. 4. Irradiate the area to be tested on the surface of the rail to generate a photoacoustic signal;

所述多元阵列超声探头6,浸入耦合液中,用于采集钢轨表面的待测区域的光声信号,以及该区域更深处的超声回波信号,并将采集到的光声信号和超声回波信号传输到所述多通道并行采集电路9;The multi-element array ultrasonic probe 6 is immersed in the coupling liquid, and is used to collect the photoacoustic signal of the area to be tested on the surface of the rail, and the ultrasonic echo signal deeper in the area, and the collected photoacoustic signal and ultrasonic echo The signal is transmitted to the multi-channel parallel acquisition circuit 9;

所述多通道并行采集电路9对所述光学信号、光声信号和超声回波信号进行预处理后上传至所述计算机10;The multi-channel parallel acquisition circuit 9 preprocesses the optical signal, photoacoustic signal and ultrasonic echo signal and uploads it to the computer 10;

所述计算机10根据接收到的光学信号、光声信号和超声回波信号,确定钢轨表面伤损的空间分布信息及表面伤损类型、钢轨浅层伤损的空间分布信息及浅层伤损类型,以及钢轨深层伤损的空间分布信息及深层伤损类型,并对该待测钢轨进行三维重建。According to the received optical signal, photoacoustic signal and ultrasonic echo signal, the computer 10 determines the spatial distribution information and surface damage type of rail surface damage, the spatial distribution information and shallow damage type of rail shallow damage , as well as the spatial distribution information and deep damage types of rail deep damage, and perform three-dimensional reconstruction of the rail to be tested.

本发明实施例中,所述待测钢轨3以及多元阵列超声探头6均浸入耦合液中。In the embodiment of the present invention, the rail 3 to be tested and the multi-element array ultrasonic probe 6 are both immersed in the coupling liquid.

本发明实施例中,多通道并行采集电路根据实际工作环境控制光源亮度与照射角度,同时控制CCD相机使之获取高信噪比的高铁钢轨表面光学信号。多通道并行采集电路控制脉冲激光器发射激光脉冲,通过激光处理装置处理后照射到钢轨上。多元阵列超声探头放置在激光照射斑点附近,经多通道并行采集电路控制向钢轨发射超声信号,并接收超声和光声信号。光学、光声和超声三种信号经过多通道并行采集电路处理后传输到计算机,计算机对三种模态的信号进行进一步处理和融合,得到高铁钢轨的表面、浅层和内部缺陷的空间分布信息和类型信息,并对所检测的钢轨进行三维重建。克服了现有无损检测技术对钢轨表面缺陷检测技术中存在的检测范围有限且检测效率较低的问题,有效提高了检测结果的精度与效率,能够更直观更形象的展现该钢轨存在的缺陷。In the embodiment of the present invention, the multi-channel parallel acquisition circuit controls the brightness and irradiation angle of the light source according to the actual working environment, and at the same time controls the CCD camera to obtain the optical signal on the surface of the high-speed rail rail with a high signal-to-noise ratio. The multi-channel parallel acquisition circuit controls the pulse laser to emit laser pulses, which are processed by the laser processing device and irradiated onto the rail. The multiple-array ultrasonic probe is placed near the laser irradiation spot, and is controlled by a multi-channel parallel acquisition circuit to transmit ultrasonic signals to the rail and receive ultrasonic and photoacoustic signals. The optical, photoacoustic and ultrasonic signals are processed by a multi-channel parallel acquisition circuit and then transmitted to the computer. The computer further processes and fuses the three modal signals to obtain the spatial distribution information of the surface, shallow and internal defects of the high-speed rail. and type information, and perform 3D reconstruction of the detected rail. It overcomes the problems of limited detection range and low detection efficiency in the existing non-destructive testing technology for rail surface defect detection technology, effectively improves the accuracy and efficiency of detection results, and can display the defects of the rail more intuitively and vividly.

进一步地,所述装置还包括:伺服电机驱动平台11;Further, the device also includes: a servo motor drive platform 11;

伺服电机驱动平台11,用于承载并固定所述光源1、CCD相机2、光纤4和多元阵列超声探头6,并在所述多通道并行采集电路9的控制下,对所述光源1、CCD相机2、光纤4和多元阵列超声探头6进行位置控制。The servo motor drive platform 11 is used to carry and fix the light source 1, CCD camera 2, optical fiber 4 and multi-element array ultrasonic probe 6, and under the control of the multi-channel parallel acquisition circuit 9, the light source 1, CCD Camera 2, optical fiber 4 and multi-element array ultrasonic probe 6 perform position control.

具体的,本发明实施例中,伺服电机驱动平台11与光源1、CCD相机2、光纤4和多元阵列超声探头6机械连接。伺服电机驱动平台11能够控制光源1沿X、Y两个方向平移,并沿转轴做-30°至30°的旋转,以保证光强度和照射角度能够使CCD相机2采集到高信噪比的光学信号。CCD相机2、光纤4和多元阵列超声探头6能够在伺服电机驱动平台11的控制下沿X、Y和Z三个方向平移运动,从而能够采集到高信噪比的光声和超声信号。Specifically, in the embodiment of the present invention, the servo motor drive platform 11 is mechanically connected with the light source 1 , the CCD camera 2 , the optical fiber 4 and the multi-element array ultrasonic probe 6 . The servo motor drive platform 11 can control the translation of the light source 1 along the X and Y directions, and make a rotation of -30° to 30° along the rotation axis, so as to ensure that the light intensity and the irradiation angle can enable the CCD camera 2 to collect images with a high signal-to-noise ratio. optical signal. The CCD camera 2, the optical fiber 4 and the multi-element array ultrasonic probe 6 can translate and move along the three directions of X, Y and Z under the control of the servo motor drive platform 11, so that photoacoustic and ultrasonic signals with high signal-to-noise ratio can be collected.

具体的,所述多通道并行采集电路9,包括:主控电路91、TGC放大电路92、预滤波电路93、A/D采样电路94、数据采集电路95和数据传输电路96;Specifically, the multi-channel parallel acquisition circuit 9 includes: a main control circuit 91, a TGC amplifier circuit 92, a pre-filter circuit 93, an A/D sampling circuit 94, a data acquisition circuit 95 and a data transmission circuit 96;

所述TGC放大电路92、预滤波电路93、A/D采样电路94、数据采集电路95和数据传输电路96依次电气连接,所述主控电路91分别与TGC放大电路92、A/D采样电路94、数据采集电路95和数据传输电路96电气连接;Described TGC amplifying circuit 92, pre-filter circuit 93, A/D sampling circuit 94, data acquisition circuit 95 and data transmission circuit 96 are electrically connected successively, and described main control circuit 91 is respectively connected with TGC amplifying circuit 92, A/D sampling circuit 94. The data acquisition circuit 95 is electrically connected to the data transmission circuit 96;

所述TGC放大电路92、预滤波电路93和A/D采样电路94依次对所述多元阵列超声探头6采集的光声信号进行放大、滤波和AD转换,并对AD转换后的模拟信号进行采样,得到所述光声信号的模拟采样信号,通过所述数据采集电路95和数据传输电路96将所述模拟采样信号上传至所述计算机10。The TGC amplifying circuit 92, the pre-filtering circuit 93 and the A/D sampling circuit 94 sequentially amplify, filter and AD convert the photoacoustic signal collected by the multi-element array ultrasonic probe 6, and sample the analog signal after the AD conversion , to obtain an analog sampling signal of the photoacoustic signal, and upload the analog sampling signal to the computer 10 through the data acquisition circuit 95 and the data transmission circuit 96 .

其中,所述数据采集电路为基于现场可编程门阵列FPGA芯片的数据采集电路。所述数据传输电路具体为:USB数据传输电路。Wherein, the data acquisition circuit is a data acquisition circuit based on a field programmable gate array FPGA chip. The data transmission circuit is specifically: a USB data transmission circuit.

本发明实施例中,CCD相机选用DALSA Piranha26k系列的P2-22-06K40线扫描相机。In the embodiment of the present invention, the CCD camera is a P2-22-06K40 line scan camera of the DALSA Piranha26k series.

脉冲激光器8选用Q-Switched Nd:YAG脉冲激光器,所述脉冲激光器产生的脉冲激光,能量密度为10mJ,波长为532nm,脉冲宽度为6ns,重复频率是15Hz。The pulsed laser 8 is a Q-Switched Nd:YAG pulsed laser. The pulsed laser generated by the pulsed laser has an energy density of 10 mJ, a wavelength of 532 nm, a pulse width of 6 ns, and a repetition rate of 15 Hz.

多元阵列超声探头6选用128阵元的宽带线阵探头,探头带宽为5~10MHz,阵元间距为0.3mm。The multi-element array ultrasonic probe 6 is a broadband linear array probe with 128 array elements, the probe bandwidth is 5-10 MHz, and the array element spacing is 0.3 mm.

TGC放大电路92采用ADI公司的AD8332;A/D采样电路94中的A/D转换器采用的TI公司的ADS5270;数据采集电路95中FPGA选用ALTERA公司的EP2C35F672;数据传输电路96中USB芯片选用Cypress公司的EZ-USB FX2LP。TGC amplifying circuit 92 adopts the AD8332 of ADI Company; ADS5270 of TI Company that the A/D converter in the A/D sampling circuit 94 adopts; FPGA selects EP2C35F672 of ALTERA Company in the data acquisition circuit 95; USB chip selects among the data transmission circuit 96 EZ-USB FX2LP from Cypress.

本发明实施例提供的钢轨缺陷的多模态信号检测装置,能够成功实现对钢轨表面、浅层及内部缺陷的空间分布和类型的检测。装置采用DALSA P2-22-06K40线扫描相机采集高铁钢轨表面的光学信号;采用能量密度为10mJ,波长为532nm的脉冲激光激发钢轨浅层的光声信号;采用128阵元的宽带线阵探头采集光声信号与超声信号。三种模态信号在计算机中集中处理,得到全面的高铁钢轨缺陷信息。与现有检测方法相比,该系统使用了光学、光声与超声三种模态的信号进行高铁钢轨伤损的检测,能够更加彻底地检测高铁钢轨缺陷;并针对钢轨缺陷几乎全都起源于表面并向内发展的特点,首先使用CCD相机采集高铁钢轨表面的光学信号以确定钢轨伤损的分布,缩小扫查范围,从而大大提高了检测效率;最终建立所检测钢轨的三维模型,能够更直观更形象的展现该钢轨存在的问题,从而更利于制定后期的维护方案。The multi-modal signal detection device for rail defects provided by the embodiments of the present invention can successfully detect the spatial distribution and types of rail surface, shallow and internal defects. The device uses a DALSA P2-22-06K40 line scan camera to collect optical signals on the surface of high-speed rail rails; a pulsed laser with an energy density of 10mJ and a wavelength of 532nm is used to excite photoacoustic signals on the shallow layer of the rail; a 128-element broadband line array probe is used to collect Photoacoustic and ultrasonic signals. The three modal signals are centrally processed in the computer to obtain comprehensive high-speed rail defect information. Compared with the existing detection methods, the system uses three modes of optical, photoacoustic and ultrasonic signals to detect the damage of high-speed rail rails, which can detect the defects of high-speed rail rails more thoroughly; and for almost all rail defects originate from the surface And the characteristics of inward development, first use the CCD camera to collect the optical signal on the surface of the high-speed rail rail to determine the distribution of rail damage, reduce the scanning range, thereby greatly improving the detection efficiency; finally establish a three-dimensional model of the detected rail, which can be more intuitive It can more vividly show the existing problems of the rail, which is more conducive to formulating a later maintenance plan.

本发明的工作原理是:主控电路发送脉冲信号给光源和CCD相机,采集钢轨表面的光学信号,并上传至主控电路,主控电路再将光学信号传送至TGC放大器进行信号放大,然后由预置滤波电路滤除噪声,在经过A/D转换和采样后,由数据传输电路传输至计算机进行处理。The working principle of the present invention is: the main control circuit sends a pulse signal to the light source and the CCD camera, collects the optical signal on the surface of the rail, and uploads it to the main control circuit, and then the main control circuit transmits the optical signal to the TGC amplifier for signal amplification, and then the The preset filter circuit filters the noise, and after A/D conversion and sampling, it is transmitted to the computer by the data transmission circuit for processing.

计算机利用光学信号确定表面缺陷位置后,通过多通道并行采集电路的主控平台向脉冲激光器发射激发脉冲信号,并控制伺服电机驱动平台变动光纤和多元阵列超声探头的位置,激发缺陷处的光声信号,同时由主控电路向多元阵列超声探头发射脉冲采集激发的钢轨浅层光声信号,光声信号直接传送至TGC放大器,然后按照上述光学信号的传输过程上传至计算机。After the computer uses the optical signal to determine the position of the surface defect, the main control platform of the multi-channel parallel acquisition circuit sends an excitation pulse signal to the pulse laser, and controls the servo motor drive platform to change the position of the optical fiber and the multi-element array ultrasonic probe to excite the photoacoustic sound at the defect. At the same time, the main control circuit sends pulses to the multi-element array ultrasonic probe to collect the excited rail shallow layer photoacoustic signal. The photoacoustic signal is directly transmitted to the TGC amplifier, and then uploaded to the computer according to the above optical signal transmission process.

计算机处理光声信号得到钢轨浅层缺陷的空间分布和类型信息,并根据空间分布信息向主控平台发送指令,主控平台通过伺服电机驱动平台控制多元阵列超声探头改变位置,然后向钢轨内部发射超声波,并接收回波信号,采集到的钢轨内部超声信号按照光声信号传播的路径上传至计算机。至此,三种模态的信号全部上传至计算机并进行处理和融合,得到更加详尽的钢轨缺陷信息。The computer processes the photoacoustic signal to obtain the spatial distribution and type information of the shallow defects of the rail, and sends instructions to the main control platform according to the spatial distribution information. The main control platform controls the multi-element array ultrasonic probe to change the position through the servo motor drive platform, and then emits the ultrasonic probe to the inside of the rail. Ultrasound, and receive the echo signal, the collected ultrasonic signal inside the rail is uploaded to the computer according to the path of photoacoustic signal propagation. So far, the signals of the three modes are all uploaded to the computer for processing and fusion to obtain more detailed rail defect information.

以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Those of ordinary skill in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all Equivalent technical solutions also belong to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.

Claims (6)

1.一种钢轨缺陷的多模态信号检测方法,其特征在于,所述方法包括:1. a multimodal signal detection method of rail defect, is characterized in that, described method comprises: 步骤1,获取待测钢轨的表面待测区域的光学信号,并根据所述光学信号,确定钢轨表面伤损的空间分布信息及表面伤损类型;Step 1, obtaining the optical signal of the area to be tested on the surface of the rail to be tested, and determining the spatial distribution information and the type of surface damage of the rail surface according to the optical signal; 步骤2,获取钢轨表面伤损所在位置区域的光声信号,并根据所述光声信号,确定钢轨浅层伤损的空间分布信息及浅层伤损类型;Step 2, obtaining the photoacoustic signal of the area where the rail surface damage is located, and determining the spatial distribution information and shallow damage type of the rail shallow damage according to the photoacoustic signal; 步骤3,获取钢轨浅层伤损所在位置区域以及更深处的区域的超声回波信号,并根据所述超声回波信号,确定钢轨深层伤损的空间分布信息及深层伤损类型;Step 3, obtaining the ultrasonic echo signals of the position area where the shallow layer damage of the rail is located and the deeper area, and determining the spatial distribution information and the type of deep damage of the rail according to the ultrasonic echo signal; 步骤4,根据钢轨表面伤损的空间分布信息及表面伤损类型、钢轨浅层伤损的空间分布信息及浅层伤损类型及钢轨深层伤损的空间分布信息及深层伤损类型,对该待测钢轨进行三维重建。Step 4, according to the spatial distribution information and surface damage type of rail surface damage, the spatial distribution information and shallow damage type of rail shallow damage, and the spatial distribution information and deep damage type of rail deep damage, the Three-dimensional reconstruction of the rail to be tested. 2.根据权利要求1所述的方法,其特征在于,所述获取钢轨表面伤损所在位置区域的光声信号,并根据所述光声信号,确定钢轨浅层伤损的空间分布信息及浅层伤损类型,具体包括:2. The method according to claim 1, characterized in that the photoacoustic signal of the position area where the rail surface damage is located is acquired, and according to the photoacoustic signal, the spatial distribution information and the shallow layer damage of the rail are determined. Layer damage types, including: 获取钢轨表面伤损所在位置区域的产生光声信号,根据所述光声信号进行图像重建,得到光声图像;Obtaining a photoacoustic signal generated in the area where the rail surface damage is located, performing image reconstruction according to the photoacoustic signal, and obtaining a photoacoustic image; 对所述光声图像进行处理与分析,确定钢轨浅层伤损的空间分布信息及浅层伤损类型。The photoacoustic image is processed and analyzed to determine the spatial distribution information of the shallow damage of the rail and the type of the shallow damage. 3.根据权利要求1所述的方法,其特征在于,所述钢轨表面伤损的空间分布信息,包括:钢轨表面伤损的位置、尺寸、延伸方向。3 . The method according to claim 1 , wherein the spatial distribution information of the rail surface damage includes: the position, size, and extension direction of the rail surface damage. 4 . 4.一种根据权利要求1至3任一所述方法的钢轨缺陷的多模态信号检测装置,其特征在于,所述装置包括:光源、CCD相机、光纤、聚焦镜、多元阵列超声探头、脉冲激光器、扩束镜、多通道并行采集电路和计算机;所述光源、CCD相机、脉冲激光器、多元阵列超声探头分别与所述多通道并行采集电路的控制端相连,所述多通道并行采集电路与所述计算机相连;4. A multimodal signal detection device for rail defects according to any one of claims 1 to 3, wherein said device comprises: a light source, a CCD camera, an optical fiber, a focusing mirror, a multi-element array ultrasonic probe, Pulse laser, beam expander, multi-channel parallel acquisition circuit and computer; the light source, CCD camera, pulse laser, multi-element array ultrasonic probe are respectively connected to the control end of the multi-channel parallel acquisition circuit, the multi-channel parallel acquisition circuit connected to said computer; 所述光源,用于照射待测钢轨;The light source is used to irradiate the rail to be tested; 所述CCD相机,用于采集待测钢轨的表面待测区域的光学信号,并将采集到的光学信号传输到所述多通道并行采集电路;The CCD camera is used to collect optical signals of the area to be tested on the surface of the rail to be tested, and transmit the collected optical signals to the multi-channel parallel acquisition circuit; 所述脉冲激光器,用于产生对钢轨表面的待测区域进行扫描的脉冲激光,所述脉冲激光依次经过所述扩束镜和聚焦镜进行扩束和聚焦后,耦合至所述光纤照射到钢轨表面的待测区域,以产生光声信号;The pulsed laser is used to generate a pulsed laser that scans the area to be measured on the surface of the rail. After the pulsed laser is sequentially expanded and focused by the beam expander and focusing mirror, it is coupled to the optical fiber to irradiate the rail. the area to be measured on the surface to generate a photoacoustic signal; 所述多元阵列超声探头,用于采集钢轨表面的待测区域的光声信号,以及该区域更深处的超声回波信号,并将采集到的光声信号和超声回波信号传输到所述多通道并行采集电路;The multi-element array ultrasonic probe is used to collect the photoacoustic signal of the area to be tested on the surface of the rail, and the ultrasonic echo signal deeper in the area, and transmit the collected photoacoustic signal and ultrasonic echo signal to the multiple Channel parallel acquisition circuit; 所述多通道并行采集电路对所述光学信号、光声信号和超声回波信号进行预处理后上传至所述计算机;The multi-channel parallel acquisition circuit preprocesses the optical signal, photoacoustic signal and ultrasonic echo signal and then uploads it to the computer; 所述计算机根据接收到的光学信号、光声信号和超声回波信号,确定钢轨表面伤损的空间分布信息及表面伤损类型、钢轨浅层伤损的空间分布信息及浅层伤损类型,以及钢轨深层伤损的空间分布信息及深层伤损类型,并对该待测钢轨进行三维重建。The computer determines the spatial distribution information and surface damage type of the rail surface damage, the spatial distribution information and the shallow damage type of the rail shallow damage according to the received optical signal, photoacoustic signal and ultrasonic echo signal, As well as the spatial distribution information and deep damage types of the deep damage of the rail, and three-dimensional reconstruction of the rail to be tested. 5.根据权利要求4所述的装置,其特征在于,所述装置还包括:5. The device according to claim 4, further comprising: 伺服电机驱动平台,用于承载并固定所述光源、CCD相机、光纤和多元阵列超声探头,并在所述多通道并行采集电路的控制下,对所述光源、CCD相机、光纤和多元阵列超声探头进行位置控制。The servo motor drive platform is used to carry and fix the light source, CCD camera, optical fiber and multi-element array ultrasonic probe, and under the control of the multi-channel parallel acquisition circuit, the light source, CCD camera, optical fiber and multi-element array ultrasonic probe Probe for position control. 6.根据权利要求4所述的装置,其特征在于,所述脉冲激光器产生的脉冲激光,其波长为532nm,脉冲宽度为6nm。6. The device according to claim 4, characterized in that the pulse laser generated by the pulse laser has a wavelength of 532nm and a pulse width of 6nm.
CN201510541891.6A 2015-08-28 2015-08-28 The multi-modal signal detecting method and device of a kind of steel rail defect Active CN105092705B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510541891.6A CN105092705B (en) 2015-08-28 2015-08-28 The multi-modal signal detecting method and device of a kind of steel rail defect

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510541891.6A CN105092705B (en) 2015-08-28 2015-08-28 The multi-modal signal detecting method and device of a kind of steel rail defect

Publications (2)

Publication Number Publication Date
CN105092705A CN105092705A (en) 2015-11-25
CN105092705B true CN105092705B (en) 2017-12-08

Family

ID=54573613

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510541891.6A Active CN105092705B (en) 2015-08-28 2015-08-28 The multi-modal signal detecting method and device of a kind of steel rail defect

Country Status (1)

Country Link
CN (1) CN105092705B (en)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106290379A (en) * 2016-08-30 2017-01-04 哈尔滨工业大学(威海) Rail surface defects based on Surface scan camera detection device and method
CN106994984B (en) * 2017-05-23 2023-09-01 山东省科学院激光研究所 Laser acousto-magnetic steel rail surface defect rapid flaw detection system and method
CN110389173A (en) * 2018-04-20 2019-10-29 高思设计股份有限公司 Surface Inspection Method
JP6888595B2 (en) * 2018-10-05 2021-06-16 Jfeスチール株式会社 Rail inspection equipment and inspection trolley
CN109115805A (en) * 2018-10-25 2019-01-01 广东华中科技大学工业技术研究院 Transparent component defect detecting device and method based on ultrasound and the double imagings of optics
CN109342446A (en) * 2018-11-30 2019-02-15 湖南长建科技有限公司 A kind of steel structure girder cosmetic bug detection instrument and method
CN109490416A (en) * 2018-12-10 2019-03-19 上海市东方海事工程技术有限公司 A kind of weld joint recognition method applied to double rail type rail examination
CN110542723B (en) * 2019-09-17 2020-04-24 哈尔滨工业大学 Guided wave signal sparse decomposition and damage positioning-based two-stage damage position identification method
CN110763766B (en) * 2019-09-26 2022-03-08 山东省科学院海洋仪器仪表研究所 Laser ultrasonic phase-locking detection system and method for turbine blade surface microdefects
CN111678948B (en) * 2020-06-02 2022-07-19 四川大学 High-speed non-destructive testing method for rail surface defects and its implementation device
CN112362669A (en) * 2020-11-27 2021-02-12 株洲时代电子技术有限公司 Comprehensive track detection and diagnosis system
CN112540087A (en) * 2020-11-27 2021-03-23 株洲时代电子技术有限公司 Comprehensive rail detection and diagnosis method
CN113450324B (en) * 2021-06-23 2024-07-02 北京世纪东方智汇科技股份有限公司 Rail internal defect length analysis method and system
CN113484328B (en) * 2021-08-04 2022-08-26 湖南铁路科技职业技术学院 Novel steel rail flaw detector combining machine vision with ultrasonic technology
CN114034704A (en) * 2021-10-18 2022-02-11 武汉科技大学 Waste roller three-dimensional detection device and method based on multi-source data fusion
CN119048698A (en) * 2024-11-01 2024-11-29 山东省科院易达信息科技有限公司 New energy material microscopic defect identification method and system based on computer vision

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4659937A (en) * 1985-11-12 1987-04-21 Canadian Patents And Development Limited Optical device for measuring the diameter and detecting surface defects of moving wire
CN1959404A (en) * 2005-10-31 2007-05-09 宝山钢铁股份有限公司 Ultrasonic method and device for testing macroscopic cleanness of continuous casting billet
CN103690141A (en) * 2013-12-26 2014-04-02 广州佰奥廷电子科技有限公司 Internal rectal optical, optoacoustic and ultrasonic multimode imaging endoscope and imaging method thereof
CN104237381A (en) * 2014-10-15 2014-12-24 北京新联铁科技股份有限公司 Steel rail flaw-detection method based on laser ultrasonic and high-speed photography image fusion

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63295960A (en) * 1987-05-28 1988-12-02 Hitachi Constr Mach Co Ltd Ultrasonic measurement system
JPH0975350A (en) * 1995-09-14 1997-03-25 Toshiba Corp Ultrasonic diagnostic system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4659937A (en) * 1985-11-12 1987-04-21 Canadian Patents And Development Limited Optical device for measuring the diameter and detecting surface defects of moving wire
CN1959404A (en) * 2005-10-31 2007-05-09 宝山钢铁股份有限公司 Ultrasonic method and device for testing macroscopic cleanness of continuous casting billet
CN103690141A (en) * 2013-12-26 2014-04-02 广州佰奥廷电子科技有限公司 Internal rectal optical, optoacoustic and ultrasonic multimode imaging endoscope and imaging method thereof
CN104237381A (en) * 2014-10-15 2014-12-24 北京新联铁科技股份有限公司 Steel rail flaw-detection method based on laser ultrasonic and high-speed photography image fusion

Also Published As

Publication number Publication date
CN105092705A (en) 2015-11-25

Similar Documents

Publication Publication Date Title
CN105092705B (en) The multi-modal signal detecting method and device of a kind of steel rail defect
WO2020135118A1 (en) Method and device for simultaneously detecting elements, defects and residual stress
CN105116054A (en) Method and device for detecting surface defect of steel rail based on photoacoustic signals
CN111323480B (en) A handheld auto-focus laser ultrasonic nondestructive testing system
CN102866144B (en) Nondestructive testing method for fatigue crack on solid material surface
CN101669816B (en) High-resolution photoacoustic imaging method based on multi-angle observation
CN105092595B (en) Photoacoustic elastic imaging method and device applied to rail examination
CN110763764A (en) A New Ultrasonic Detection System for Metal Internal Defects
CN105699492A (en) An ultrasonographic method used for weld seam detection
CN101690672A (en) Array probe-based real-time photoacoustic imaging device
CN104146685B (en) A kind of cutaneous pigmentation imaging device based on photoacoustic principle
CN105572049B (en) Optoacoustic quantifies elastograph imaging method and device
CN100446730C (en) Photoacoustic imaging and tomographic imaging method and device based on acoustic lens
CN211179651U (en) A New Ultrasonic Detection System for Metal Internal Defects
CN112067696A (en) System for detecting surface defects of pipeline based on laser ultrasonic
US11644442B2 (en) System and method for nanoscale photoacoustic tomography
KR102285477B1 (en) Apparatus and Method for Noncontact and Non Destructive Test of Defects Inside Metal using Photoacoustic Imaging for After Induction Hardening
CN103822877A (en) Portable nonlinear photoacoustic imaging system and photoacoustic imaging method
CN1168980C (en) Method and device for measuring photoacoustic signals in biological tissue using probe ultrasound beam
CN112098520A (en) Detection system and method for detecting internal defect shape of material based on laser ultrasonic
CN112401847A (en) A photoacoustic microscopy imaging system and method
CN104161520A (en) Epidermal melanin concentration determination method and device based on photoacoustic effect principle
CN110779927A (en) Subsurface defect detection device and method based on ultrasonic modulation
CN110261315A (en) A kind of scanning near-field opto-acoustic microscopic imaging instrument
CN105232004A (en) Opto-acoustic-ultrasonic united imaging device and imaging method for precisely measuring thickness of melanoma

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant