CN105088577A - Continuous loose fiber post-processing device - Google Patents
Continuous loose fiber post-processing device Download PDFInfo
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- CN105088577A CN105088577A CN201510523722.XA CN201510523722A CN105088577A CN 105088577 A CN105088577 A CN 105088577A CN 201510523722 A CN201510523722 A CN 201510523722A CN 105088577 A CN105088577 A CN 105088577A
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- rinse bath
- loose fiber
- treatment device
- continuous loose
- water
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Abstract
The invention discloses a continuous loose fiber post-processing device. The continuous loose fiber post-processing device comprises an uncoiling machine, a steeping type rinse tank, a spraying squeezing type washing machine and a dewatering machine which are arranged in sequence. The continuous loose fiber post-processing device has the advantages of being small in occupied area, low in production cost and the like.
Description
Technical field
The present invention relates to textile dyeing and finishing field, is specifically a kind of continuous loose fiber after-treatment device.
Background technology
The continuous loose fiber after-treatment device of prior art generally includes uncoiling machine, padding type rinsing machine, Water Extraction Machinery, dryer, and its corresponding technological process comprises the operations such as debatching, padding type washing, dehydration and oven dry successively.Wherein padding type rinsing machine is arranged by multi-stage alternate and separate soaking pit and pressure roller form, and its operation is by being carried and hocket immersion, extrusion operation with horizontal guide belt with the form of cotton blanket shape by bulk fibre.Because in the process of above-mentioned washing, bulk fibre carries out embathing with the form of cotton blanket shape, cause the contact area of bulk fibre and water limited, water washing effect is not good.In order to reach desirable water washing effect, be merely able to the progression rolling up soaking pit and pressure roller, this just causes whole piece processing line very long, and floor space is large; Meanwhile, constantly soak at padding type washing step, in extrusion process, need to consume a large amount of power and water energy, discharge large amount of sewage needs process simultaneously, and production cost is high.
In order to solve the problems of the technologies described above, this case is life therefrom.
Summary of the invention
The object of the invention is to: the continuous loose fiber after-treatment device that a kind of floor space is little, production cost is low is provided.
The technical solution adopted for the present invention to solve the technical problems is: a kind of continuous loose fiber after-treatment device, comprise set gradually uncoiling machine, immersion type rinse bath, drench roll formula rinsing machine and Water Extraction Machinery.
Further, opener is provided with between described uncoiling machine and immersion type rinse bath.
Further, the rear of described Water Extraction Machinery is provided with dryer.
Further, described immersion type rinse bath comprises rinse bath, is provided with the conveying mechanism for driving bulk fibre travelling forward in water in rinse bath.
Further, described conveying mechanism comprises and multiplely to be arranged in parallel and homodromal conveying roller before and after the length direction of rinse bath, and adjacent two conveying rollers are mutually drawn close but do not interfere with each other.
Further, described conveying roller comprises roll body, and the periphery wall of roll body is provided with a circle delivery board, and delivery board extends along the length direction of roll body.
Further, the plate body of each delivery board is bent to form arcuate structure all in the same way, and the bending direction of plate body is contrary with the rotation direction of roll body.
Further, described rinse bath is provided with the water pump for supplying water in rinse bath near one end of opener, and rinse bath is connected with externally drained pipe near drenching the one end of rolling formula rinsing machine.
Further, described pouring is rolled formula rinsing machine and is comprised water leg, and water leg is separated into some separate groove districts, is wherein communicated with water pump intake by return duct near the second groove district of immersion type rinse bath.
The present invention compared with prior art, have the following advantages: continuous loose fiber after-treatment device immersion type rinse bath of the present invention instead of traditional padding type rinsing machine, because bulk fibre when immersion type cleans is immersed in water with fluffy form, so can ensure that bulk fibre fully contacts with water, cleaning performance is good, efficiency is high, reach identical cleaning performance, the length of processing line can be shortened compared with conventional apparatus, reduce floor space, greatly reduce water, the consumption of electric energy and the discharge capacity of sewage simultaneously, significantly reduce production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of continuous loose fiber after-treatment device of the present invention.
Fig. 2 is the structural representation of immersion type rinse bath in the present invention.
Fig. 3 is the structural representation of conveying roller in the present invention.
Shown in figure: I, formula rinsing machine V, Water Extraction Machinery VI, dryer 1, rinse bath 2, conveying roller 21, roll body 22, delivery board 3, water pump 4, externally drained pipe 5, water leg 51, second groove district 6, conveyer belt 7, return duct are rolled in uncoiling machine II, opener III, immersion type rinse bath IV, pouring.
Detailed description of the invention
Below by drawings and Examples, the present invention is further elaborated.
As shown in Figure 1: a kind of continuous loose fiber after-treatment device, comprise set gradually uncoiling machine I, opener II, immersion type rinse bath III, drench roll formula rinsing machine IV, Water Extraction Machinery V and dryer VI.
Formula rinsing machine IV patent applied for is rolled in described pouring, and the patent No. is: 201420012281.8, its object realizing washing mainly through repeatedly drenching the operation of rolling.Pouring is rolled formula rinsing machine IV and is comprised water leg 5, and water leg 5 is separated into some separate groove districts.
Main technical point of the present invention is immersion type rinse bath III, is described specifically below to the structure of immersion type rinse bath III:
As shown in Figures 2 and 3: described immersion type rinse bath III comprises rinse bath 1, is provided with conveying mechanism in rinse bath 1, conveying mechanism moves about forward in water for driving bulk fibre.Design like this, can either play the conveying effect to bulk fibre, can make again that bulk fibre and water are movable to be contacted, and improves cleaning performance further.
Described conveying mechanism comprises and multiplely to be arranged in parallel and homodromal conveying roller 2 before and after the length direction of rinse bath 1, and adjacent two conveying rollers 2 are mutually drawn close but do not interfere with each other.Specifically, conveying roller 2 is made up of roll body 21 and the circle delivery board 22 being arranged at roll body 21 periphery wall, and delivery board 22 extends along the length direction of roll body 21, and entirety is similar to the leaf wheel-like structure of elongation, and roll body 21 is driven by motor and rotates.Certainly, the direction of rotation of roll body 21 also has requirement, take Fig. 1 as reference diagram, then should control roll body 21 and be rotated counterclockwise, the direction of arrow shown in figure is the direction of rotation of roll body 21.When roll body 21 rotates, drive delivery board 22 synchronous rotary on it, namely delivery board 22 rotates can stir bulk fibre and move about forward in the below of conveying roller 2, when bulk fibre swim across one of them conveying roller 2 just to emerge time, pressed the water surface by the delivery board 22 of next conveying roller 2 again, continue to stir forward, so floating, in the process that presses down, bulk fibre is constantly carried forward in water, is transported to pouring rolls in formula rinsing machine IV eventually through conveyer belt 6.
In order to avoid conveying roller 2 bulk fibre when carrying bulk fibre hangs on delivery board 22, impact conveying effect.In the present embodiment, the plate body of each delivery board 22 is all designed to homotropous arcuate structure, and the bending direction of plate body is contrary with the rotation direction of roll body 21.Design like this, what directly contact with bulk fibre is the extrados of delivery board 22, and when delivery board 22 slowly transfers level to by vertical state, bulk fibre along the automatic landing of extrados, and can not be able to hang on delivery board 22.
Distance between the center of described conveying roller 2 and rinse bath 1 bottom land is slightly larger than the external diameter of conveying roller 2.That is, when conveying roller 2 rotates, the delivery board 22 infinite approach bottom land on it, but can not bottom land be bumped to again.Design like this, can ensure the conveying scope of conveying roller 2 to greatest extent, and the bulk fibre avoiding part to be positioned at bottom land is deposited on bottom land because conveying roller 2 cannot touch always.
Described rinse bath 1 is provided with the water pump 3 for supplying water in rinse bath 1 near one end of opener II, and water pump 3 is connected with external water source, and rinse bath 1 is connected with externally drained pipe 4 near drenching the one end of rolling formula rinsing machine IV.Design like this, one end of rinse bath 1 flows into clean clear water endlessly by water pump 3, and the other end discharges the sewage after cleaning endlessly by externally drained pipe 4, and the water in rinse bath 1, in continuous replacing, can improve the cleaning performance of bulk fibre greatly; Moreover, owing to supplying water in one end of rinse bath 1, other end draining, in rinse bath 1, so just define the current of flow forward, current have certain impetus to bulk fibre, and bulk fibre can be avoided to be deposited on bottom land, improve bulk fibre transfer efficiency and stability.
In addition, roll in formula rinsing machine IV in pouring, be communicated with the suction inlet of water pump 3 by return duct 7 near the second groove district 51 of immersion type rinse bath III.Design like this, the water that later process pouring can be rolled in the second groove district 51 in formula washing utilizes again for the cleaning of preceding working procedure immersion type, improves the utilization rate of water, reduction production cost.
Be below the technological process of continuous loose fiber after-treatment device processing bulk fibre of the present invention:
(1) shredding: become puffy bulk fibre by opener II by from uncoiling machine I debatching cotton blanket shape bulk fibre shredding out, and bulk fibre shredding completed is fed in immersion type rinse bath III.Certainly, opener II is herein not necessary device, can not have this device of opener II yet, but this operation of shredding is necessary really.When there is no this device of opener II, directly enter immersion type rinse bath III from uncoiling machine I debatching cotton blanket shape bulk fibre out, conveying roller 2 in immersion type rinse bath III is in rotation conveying bulk fibre process, also be enough to the shredding of cotton blanket shape bulk fibre to become puffy bulk fibre, play the object of shredding.
(2) immersion type cleaning: bulk fibre is immersed in immersion type rinse bath III and carries out immersion type cleaning, and the bulk fibre cleaned is transported to pouring rolls in formula rinsing machine IV.
(3) drench and roll formula washing: roll formula rinsing machine IV by drenching bulk fibre is carried out extruding with the clipping conveying of horizontal conduction band, sprays many groups pouring alternately and roll formula washing, and the bulk fibre after having washed is transported in Water Extraction Machinery V.Here, drench and roll the effect that formula washing step plays washing further on the one hand, play the effect be equal to water calender on the other hand, for shutting out the moisture of infiltration in bulk fibre.
(4) dewater: dewatered by Water Extraction Machinery V pair of bulk fibre, to slough moisture unnecessary in bulk fibre, and the bulk fibre dewatered is transported in dryer VI.
(5) dry: carry out drying and processing by dryer VI pair of bulk fibre.
Continuous loose fiber after-treatment device immersion type rinse bath III of the present invention instead of traditional padding type rinsing machine, because bulk fibre when immersion type cleans is immersed in water with fluffy form, so can ensure that bulk fibre fully contacts with water, cleaning performance is good, and efficiency is high, reaches identical cleaning performance, the length of processing line can be shortened compared with conventional apparatus, reduce floor space, greatly reduce water, the consumption of electric energy and the discharge capacity of sewage simultaneously, significantly reduce production cost.Meanwhile, be transported to follow-up pouring after fully being soaked in water by bulk fibre again and roll in formula washing IV and wash, can greatly improve follow-up water washing effect.
The above is enlightenment according to embodiment, and by above-mentioned description, relevant staff in the scope not departing from this invention thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on description, must determine its scope protected according to right.
Claims (9)
1. a continuous loose fiber after-treatment device, is characterized in that: comprise set gradually uncoiling machine, immersion type rinse bath, drench roll formula rinsing machine and Water Extraction Machinery.
2. a kind of continuous loose fiber after-treatment device according to claim 1, is characterized in that: be provided with opener between described uncoiling machine and immersion type rinse bath.
3. a kind of continuous loose fiber after-treatment device according to claim 1, is characterized in that: the rear of described Water Extraction Machinery is provided with dryer.
4. a kind of continuous loose fiber after-treatment device according to claim 1, is characterized in that: described immersion type rinse bath comprises rinse bath, is provided with the conveying mechanism for driving bulk fibre travelling forward in water in rinse bath.
5. a kind of continuous loose fiber after-treatment device according to claim 4, it is characterized in that: described conveying mechanism comprises and multiplely to be arranged in parallel and homodromal conveying roller before and after the length direction of rinse bath, and adjacent two conveying rollers are mutually drawn close but do not interfere with each other.
6. a kind of continuous loose fiber after-treatment device according to claim 5, is characterized in that: described conveying roller comprises roll body, and the periphery wall of roll body is provided with a circle delivery board, and delivery board extends along the length direction of roll body.
7. a kind of continuous loose fiber after-treatment device according to claim 6, is characterized in that: the plate body of each delivery board is bent to form arcuate structure all in the same way, and the bending direction of plate body is contrary with the rotation direction of roll body.
8. a kind of continuous loose fiber after-treatment device according to claim 2, it is characterized in that: described rinse bath is provided with the water pump for supplying water in rinse bath near one end of opener, rinse bath is connected with externally drained pipe near drenching the one end of rolling formula rinsing machine.
9. a kind of continuous loose fiber after-treatment device according to claim 8, it is characterized in that: described pouring is rolled formula rinsing machine and comprised water leg, water leg is separated into some separate groove districts, is wherein communicated with water pump intake by return duct near the second groove district of immersion type rinse bath.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510523722.XA CN105088577B (en) | 2015-08-25 | 2015-08-25 | A kind of continuous loose fiber ties up after-treatment device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510523722.XA CN105088577B (en) | 2015-08-25 | 2015-08-25 | A kind of continuous loose fiber ties up after-treatment device |
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| Publication Number | Publication Date |
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| CN105088577A true CN105088577A (en) | 2015-11-25 |
| CN105088577B CN105088577B (en) | 2017-10-31 |
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| CN201510523722.XA Active CN105088577B (en) | 2015-08-25 | 2015-08-25 | A kind of continuous loose fiber ties up after-treatment device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110747516A (en) * | 2019-10-30 | 2020-02-04 | 河南民兴生物科技股份有限公司 | Carding device and carding method for preventing tussah silk from being adhered |
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| CN102660846A (en) * | 2012-05-07 | 2012-09-12 | 浙江纯蓝坊贸易有限公司 | Loose fiber cold pad-batch dyeing machine |
| CN103882637A (en) * | 2014-03-19 | 2014-06-25 | 绍兴国周纺织新材料有限公司 | Loose stock dyeing device |
| CN103911782A (en) * | 2014-03-19 | 2014-07-09 | 绍兴国周纺织新材料有限公司 | Loose fiber dyeing process |
| CN203795156U (en) * | 2014-03-19 | 2014-08-27 | 绍兴国周纺织新材料有限公司 | Bulk fibre dyeing apparatus |
| CN104562511A (en) * | 2015-01-23 | 2015-04-29 | 绍兴国周针织科技有限公司 | Continuous pad-steam dyeing loose fiber dyeing process |
| CN204939846U (en) * | 2015-08-25 | 2016-01-06 | 绍兴国周控股集团有限公司 | A kind of continuous loose fiber after-treatment device |
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2015
- 2015-08-25 CN CN201510523722.XA patent/CN105088577B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102660846A (en) * | 2012-05-07 | 2012-09-12 | 浙江纯蓝坊贸易有限公司 | Loose fiber cold pad-batch dyeing machine |
| CN103882637A (en) * | 2014-03-19 | 2014-06-25 | 绍兴国周纺织新材料有限公司 | Loose stock dyeing device |
| CN103911782A (en) * | 2014-03-19 | 2014-07-09 | 绍兴国周纺织新材料有限公司 | Loose fiber dyeing process |
| CN203795156U (en) * | 2014-03-19 | 2014-08-27 | 绍兴国周纺织新材料有限公司 | Bulk fibre dyeing apparatus |
| CN104562511A (en) * | 2015-01-23 | 2015-04-29 | 绍兴国周针织科技有限公司 | Continuous pad-steam dyeing loose fiber dyeing process |
| CN204939846U (en) * | 2015-08-25 | 2016-01-06 | 绍兴国周控股集团有限公司 | A kind of continuous loose fiber after-treatment device |
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| 纪惠军: "《印染技术》", 31 July 2012, 东华大学出版社 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110747516A (en) * | 2019-10-30 | 2020-02-04 | 河南民兴生物科技股份有限公司 | Carding device and carding method for preventing tussah silk from being adhered |
| CN110747516B (en) * | 2019-10-30 | 2023-10-13 | 河南民兴生物科技股份有限公司 | Carding device and carding method for preventing tussah silk from being adhered |
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| CN105088577B (en) | 2017-10-31 |
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