WO2014079191A1 - Flatbed continuous-type textile wet finishing machine - Google Patents

Flatbed continuous-type textile wet finishing machine Download PDF

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Publication number
WO2014079191A1
WO2014079191A1 PCT/CN2013/074039 CN2013074039W WO2014079191A1 WO 2014079191 A1 WO2014079191 A1 WO 2014079191A1 CN 2013074039 W CN2013074039 W CN 2013074039W WO 2014079191 A1 WO2014079191 A1 WO 2014079191A1
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Prior art keywords
rollers
finishing machine
wet finishing
drums
open
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French (fr)
Chinese (zh)
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梁少奇
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/12—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in zig-zag manner over series of guiding means

Definitions

  • the present invention relates to the field of textile printing and dyeing machinery, and more particularly to a flat continuous textile wet finishing machine.
  • wet processing is often used, and existing wet processing is generally only flat processing. Since the textile is only a simple flat web advancement during processing, its efficiency is low, the reaction speed is slow, the uniformity is poor, the cost is high, the overall effect is poor, and it is also difficult to achieve continuous production work.
  • the technical problem to be solved by the present invention is to provide a flat continuous textile wet finishing machine which is simple in structure, low in cost, good in effect, fast in reaction speed and uniform in uniformity.
  • the present invention provides a flat continuous textile wet finishing machine, comprising a plurality of rollers, each of which is mounted with a plurality of sets of rollers through a bracket, and a spray device is arranged above the rollers. A sump is provided below the drum.
  • each set of rollers includes at least four rollers that are evenly disposed on the circumference of the drum. Further, the adjacent two sets of rollers are staggered. Further, the distance between the rollers at the most ends of the drum is greater than the width of the textile to be treated. Further, the distance between adjacent two sets of rollers is greater than the length of the roller.
  • a heating device is disposed in the liquid collection tank. Further, a liquid inlet is provided in the liquid collection tank. Further, a bottom of the liquid collecting tank is provided with a liquid discharging port, and a valve is arranged on the liquid discharging port.
  • a pump is disposed in the sump, and the pump is connected to the shower device through a pipeline.
  • the flat continuous textile wet finishing machine of the invention passes through the small roller on the drum during operation, the drum runs at a high speed and the roller runs at a low speed, so that the textile is rapidly deformed, so that the chemicals in the spray liquid can be faster and better.
  • the ground penetrates into the textile, greatly improving the treatment efficiency and the treatment effect, and the processed textile is uniform and can be continuously treated.
  • Figure 1 is a schematic view showing the structure of an embodiment of a drum in a flat continuous textile wet finishing machine of the present invention.
  • Figure 3 is a schematic view showing the structure of the roller and its U-shaped bracket.
  • Figure 4 is a schematic overall view of a flat continuous textile wet finishing machine of the present invention.
  • the flat continuous textile wet finishing machine of the present invention comprises a plurality of rollers 1, each surface of which is mounted with a plurality of sets of rollers 2 through a bracket, and the roller 2 is preferably mounted by a U-shaped bracket 3.
  • a shower device 4 is disposed above the drum 1, and a liquid collection tank 7 is provided below the drum 1.
  • Each set of rollers includes at least four rollers 2, uniformly disposed on the circumference of the drum 1, and adjacent sets of rollers are staggered. Taking this embodiment as an example, each set of rollers includes four rollers 2, and the adjacent two rollers 2 in each group of rollers are different by 90 degrees, and the odd array roller 2a and the even array roller 2b are different by 45 degrees.
  • the distance between the rollers at the two ends of the drum 1 is greater than the width of the textile 5 to be treated, and the distance between the adjacent two rollers is greater than the length of the roller.
  • One embodiment has 24 rollers, each with 48 sets of rollers, and each set of rollers having four rollers. In order to save costs, there is no roller on the lower guide roller.
  • a heating device 8 is provided in the sump 7 for heating the solution in the sump to the optimum efficiency temperature.
  • the heating device 8 may be an indirect steam heating tube or an electric heating device or the like.
  • the liquid collection tank 7 is provided with a liquid inlet port 6 for replenishing the liquid collection tank 7 with water or a chemical solution to a desired liquid level as needed, and the added liquid can be preheated to the working temperature.
  • the liquid collecting port 9 is provided at the bottom of the liquid collecting tank 7, and the liquid discharging port 9 is provided with a valve 10 for removing the waste liquid or cleaning the liquid collecting tank 7.
  • a pump 11 is arranged in the sump 7, and the pump 11 is connected to the shower device 4 through a pipe 12, and the liquid in the sump 7 is pumped to the shower device 4 by the pump 11, and sprayed on the textile 5 by means of the shower device 4.
  • the excess liquid falls into the sump 7 and is recycled.
  • the drum runs at a high speed, because the small roller contacts the textile and can rotate freely, the textile runs at a low speed, the resulting speed difference causes the physical shape of the textile to change, and the textile is produced rapidly due to the tension applied by the textile to the roller.
  • the flexing and smoothing action produces appropriate friction between the fiber and the fiber of the spinning machine, between the yarn and the yarn, and with the action of the chemical solution and temperature, the textile changes its hardness, feel and other characteristics. To achieve continuous production, it has the advantages of high output, stable quality, and low chemical solution usage.
  • a neutral acid-base solution having a cellulase content of 0.75 g/L is sprayed at a solution temperature of 55 ° C, a pH of 7.0, and a velocity of 12 m. After the spray of /min, the liquid content of the textile can reach 100% from 60%.
  • the effect of treating for 3 minutes in the apparatus of the present invention can exceed the effect of processing in a conventional discontinuous drum washing machine for 45 minutes.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

A flatbed continuous-type textile wet finishing machine comprising multiple drums (1), multiple sets of rollers (2) arranged on the surface of each of the drums (1) via support frames (3), spraying apparatus (4) provided above the drums (1), and a liquid collector tank (7) provided below the drums (1). When working, the flatbed continuous-type textile wet finishing machine of the present invention uses the rollers (2) on the drums (1), by having the drums (1) in a high-speed rotation and the rollers (2) in a low-speed rotation when working, to allow a textile to undergo a rapid shape change, thus allowing chemical substances in a liquid sprayed to permeate into the textile at an increased rate and with improved effects, thus greatly increasing processing efficiency and processing effects. The machine provides evenly processed textiles and is capable of continuous processing.

Description

平幅连续式纺织品湿整理机  Flat continuous textile wet finishing machine

技术领域 Technical field

本发明涉及纺织印染机械领域， 具体地说， 是一种平幅连续式纺织品湿 整理机。  The present invention relates to the field of textile printing and dyeing machinery, and more particularly to a flat continuous textile wet finishing machine.

背景技术 Background technique

在纺织印染及相关行业中， 经常要用到湿处理工艺， 现有的湿处理一般 只是平幅处理。 由于处理过程中纺织品仅是简单的平幅前进， 其效率低、 反 应速度慢、 均匀度差、 成本高， 整体效果差， 并且也难以实现连续性生产作 业。  In textile printing and dyeing and related industries, wet processing is often used, and existing wet processing is generally only flat processing. Since the textile is only a simple flat web advancement during processing, its efficiency is low, the reaction speed is slow, the uniformity is poor, the cost is high, the overall effect is poor, and it is also difficult to achieve continuous production work.

发明内容 Summary of the invention

本发明要解决的技术问题是提供一种结构简单、 成本低、 效果好、 反应 速度快、 均匀度好的平幅连续式纺织品湿整理机。 为了解决上述技术问题，本发明提供了一种平幅连续式纺织品湿整理机， 包括多个滚筒， 每个所述滚筒表面通过支架安装有多组滚轮， 所述滚筒上方 设有喷淋装置， 所述滚筒下方设有集液槽。  The technical problem to be solved by the present invention is to provide a flat continuous textile wet finishing machine which is simple in structure, low in cost, good in effect, fast in reaction speed and uniform in uniformity. In order to solve the above technical problem, the present invention provides a flat continuous textile wet finishing machine, comprising a plurality of rollers, each of which is mounted with a plurality of sets of rollers through a bracket, and a spray device is arranged above the rollers. A sump is provided below the drum.

进一步地， 所述滚轮通过 U形支架安装到所述滚筒表面。 进一步地，每组滚轮包括至少四个滚轮，均匀布置于所述滚筒的圆周上。 进一步地， 相邻两组滚轮呈交错排列。 进一步地，所述滚筒最两端的滚轮之间的距离大于待处理纺织品的宽度。 进一步地， 相邻两组滚轮之间的距离大于滚轮的长度。 进一步地， 所述集液槽中设有加热装置。 进一步地， 所述集液槽中设有进液口。 进一步地， 所述集液槽底部设有排液口， 所述排液口上设有阀门。 进一步地，所述集液槽中设有泵，所述泵通过管道与所述喷淋装置相连。 本发明的平幅连续式纺织品湿整理机， 在工作时通过滚筒上的小滚轮， 滚筒高速运行而滚轮低速运行， 使纺织品产生急速变形， 从而使喷淋液体内 的化学物质可以更快更好地渗入到纺织品内，大大提高处理效率和处理效果， 其处理的纺织品均匀， 并可进行连续性处理。 附图说明 Further, the roller is mounted to the drum surface by a U-shaped bracket. Further, each set of rollers includes at least four rollers that are evenly disposed on the circumference of the drum. Further, the adjacent two sets of rollers are staggered. Further, the distance between the rollers at the most ends of the drum is greater than the width of the textile to be treated. Further, the distance between adjacent two sets of rollers is greater than the length of the roller. Further, a heating device is disposed in the liquid collection tank. Further, a liquid inlet is provided in the liquid collection tank. Further, a bottom of the liquid collecting tank is provided with a liquid discharging port, and a valve is arranged on the liquid discharging port. Further, a pump is disposed in the sump, and the pump is connected to the shower device through a pipeline. The flat continuous textile wet finishing machine of the invention passes through the small roller on the drum during operation, the drum runs at a high speed and the roller runs at a low speed, so that the textile is rapidly deformed, so that the chemicals in the spray liquid can be faster and better. The ground penetrates into the textile, greatly improving the treatment efficiency and the treatment effect, and the processed textile is uniform and can be continuously treated. DRAWINGS

图 1是本发明的平幅连续式纺织品湿整理机中滚筒的一实施例的结构示 意图。

Figure imgf000004_0001
BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the structure of an embodiment of a drum in a flat continuous textile wet finishing machine of the present invention.
Figure imgf000004_0001

图 3是滚轮及其 U形支架的结构示意图。  Figure 3 is a schematic view showing the structure of the roller and its U-shaped bracket.

图 4是本发明的平幅连续式纺织品湿整理机的整体结构简图。  Figure 4 is a schematic overall view of a flat continuous textile wet finishing machine of the present invention.

图中： 1.滚筒， 2.滚轮， 3.U形支架， 4.喷淋装置， 5.纺织品， 6.进液口， 7.集液槽， 8.加热装置， 9.排液口， 10.阀门， 11.泵， 12.管道。  In the picture: 1. Roller, 2. Roller, 3. U-shaped bracket, 4. Sprinkler, 5. Textile, 6. Inlet, 7. Sink, 8. Heating device, 9. Drain, 10. Valve, 11. Pump, 12. Pipe.

具体实施方式 detailed description

下面接合附图和具体实施例对本发明作进一步说明， 以使本领域的技术 人员可以更好的理解本发明并能予以实施， 但所举实施例不作为对本发明的 限定。  The invention will be further described in conjunction with the drawings and the specific embodiments thereof, and the invention can be understood by those skilled in the art, and the invention is not limited thereto.

如图 1至图 4所示， 本发明的平幅连续式纺织品湿整理机， 包括多个滚 筒 1， 每个滚筒 1表面通过支架安装有多组滚轮 2， 滚轮 2优选通过 U形支 架 3安装到滚筒 1表面。 滚筒 1上方设有喷淋装置 4， 滚筒 1下方设有集液 槽 7。每组滚轮包括至少四个滚轮 2， 均匀布置于滚筒 1的圆周上， 相邻两组 滚轮呈交错排列。 以本实施例为例， 每组滚轮包括四个滚轮 2， 每组滚轮中 相邻的两个滚轮 2之间相差 90度，而奇数组滚轮 2a和偶数组滚轮 2b之间相 差 45度。滚筒 1最两端的滚轮之间的距离大于待处理纺织品 5的宽度，而相 邻两组滚轮之间的距离大于滚轮的长度。一个实施例是有 24个滚筒，每个滚 筒上安装有 48组滚轮， 每组滚轮有四个滚轮。为了节约成本， 位于下部的导 布滚筒上可以不设滚轮。  As shown in FIG. 1 to FIG. 4, the flat continuous textile wet finishing machine of the present invention comprises a plurality of rollers 1, each surface of which is mounted with a plurality of sets of rollers 2 through a bracket, and the roller 2 is preferably mounted by a U-shaped bracket 3. To the surface of the drum 1. A shower device 4 is disposed above the drum 1, and a liquid collection tank 7 is provided below the drum 1. Each set of rollers includes at least four rollers 2, uniformly disposed on the circumference of the drum 1, and adjacent sets of rollers are staggered. Taking this embodiment as an example, each set of rollers includes four rollers 2, and the adjacent two rollers 2 in each group of rollers are different by 90 degrees, and the odd array roller 2a and the even array roller 2b are different by 45 degrees. The distance between the rollers at the two ends of the drum 1 is greater than the width of the textile 5 to be treated, and the distance between the adjacent two rollers is greater than the length of the roller. One embodiment has 24 rollers, each with 48 sets of rollers, and each set of rollers having four rollers. In order to save costs, there is no roller on the lower guide roller.

在集液槽 7中设有加热装置 8， 用于将集液槽内的溶液加热至最佳效率 的温度。 加热装置 8可以是间接式蒸汽加热管， 也可以是电热装置等。 集液 槽 7中设有进液口 6， 用于根据需要向集液槽 7内补充水或化学溶液至所需 液位， 所加入的液体可以先预热至工作温度。 集液槽 7底部设有排液口 9， 排液口 9上设有阀门 10， 用于排除废液或清洗集液槽 7。 集液槽 7中设有泵 11， 泵 11通过管道 12与喷淋装置 4相连，通过泵 11 将集液槽 7中的液体抽取到喷淋装置 4，利用喷淋装置 4喷洒在纺织品 5上， 多余的液体落入集液槽 7内被循环利用。 本发明在运行时，滚筒高速运行， 由于小滚轮接触纺织品并可自由转动， 纺织品低速运行， 所产生的速度差使纺织品进行物理形状的改变， 并由于纺 织品施于滚轮的张力而使纺织品产生快速的折曲、 平滑的动作， 使纺织器的 纤维和纤维之间、 纱线和纱线之间产生适当的摩擦力， 并配合化学溶液和温 度的作用， 令纺织品改变其硬度、 手感等特性， 可以实现连续性生产， 具有 产量高、 品质稳定， 化学溶液使用量少等优点。 A heating device 8 is provided in the sump 7 for heating the solution in the sump to the optimum efficiency temperature. The heating device 8 may be an indirect steam heating tube or an electric heating device or the like. The liquid collection tank 7 is provided with a liquid inlet port 6 for replenishing the liquid collection tank 7 with water or a chemical solution to a desired liquid level as needed, and the added liquid can be preheated to the working temperature. The liquid collecting port 9 is provided at the bottom of the liquid collecting tank 7, and the liquid discharging port 9 is provided with a valve 10 for removing the waste liquid or cleaning the liquid collecting tank 7. A pump 11 is arranged in the sump 7, and the pump 11 is connected to the shower device 4 through a pipe 12, and the liquid in the sump 7 is pumped to the shower device 4 by the pump 11, and sprayed on the textile 5 by means of the shower device 4. The excess liquid falls into the sump 7 and is recycled. In the operation of the invention, the drum runs at a high speed, because the small roller contacts the textile and can rotate freely, the textile runs at a low speed, the resulting speed difference causes the physical shape of the textile to change, and the textile is produced rapidly due to the tension applied by the textile to the roller. The flexing and smoothing action produces appropriate friction between the fiber and the fiber of the spinning machine, between the yarn and the yarn, and with the action of the chemical solution and temperature, the textile changes its hardness, feel and other characteristics. To achieve continuous production, it has the advantages of high output, stable quality, and low chemical solution usage.

以宽度为 1.6米的全棉牛仔布为例， 利用中性酸碱值的纤维素酶含量为 0.75克 /升的化学溶液喷淋， 溶液温度 55摄氏度， PH值为 7.0， 经速度为 12 米 /分钟的喷淋后， 纺织品的含液率可由原来的 60%达到 100%。 在本发明的 装置内处理 3分钟的效果可以超过在传统非连续式滚筒洗衣机内处理 45分钟 的效果。 以上所述实施例仅是为充分说明本发明而所举的较佳的实施例， 本发明 的保护范围不限于此。 本技术领域的技术人员在本发明基础上所作的等同替 代或变换， 均在本发明的保护范围之内。 本发明的保护范围以权利要求书为 准。  Taking a cotton denim with a width of 1.6 m as an example, a neutral acid-base solution having a cellulase content of 0.75 g/L is sprayed at a solution temperature of 55 ° C, a pH of 7.0, and a velocity of 12 m. After the spray of /min, the liquid content of the textile can reach 100% from 60%. The effect of treating for 3 minutes in the apparatus of the present invention can exceed the effect of processing in a conventional discontinuous drum washing machine for 45 minutes. The above described embodiments are merely preferred embodiments for the purpose of fully illustrating the invention, and the scope of the invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are within the scope of the present invention. The scope of the invention is defined by the claims.

Claims

权利要求书 claims 1、 一种平幅连续式纺织品湿整理机， 其特征在于， 包括多个滚筒， 每个 所述滚筒表面通过支架安装有多组滚轮， 所述滚筒上方设有喷淋装置， 所述 滚筒下方设有集液槽。 1. An open-width continuous textile wet finishing machine, characterized in that it includes a plurality of rollers, and a plurality of sets of rollers are installed on the surface of each roller through a bracket. A spray device is provided above the roller, and below the roller Equipped with liquid collection tank. 2、根据权利要求 1所述的平幅连续式纺织品湿整理机， 其特征在于， 所 述滚轮通过 U形支架安装到所述滚筒表面。 2. The open-width continuous textile wet finishing machine according to claim 1, characterized in that the roller is installed on the surface of the drum through a U-shaped bracket. 3、根据权利要求 1或 2所述的平幅连续式纺织品湿整理机，其特征在于， 每组滚轮包括至少四个滚轮， 均匀布置于所述滚筒的圆周上。 3. The open-width continuous textile wet finishing machine according to claim 1 or 2, characterized in that each set of rollers includes at least four rollers, evenly arranged on the circumference of the roller. 4、根据权利要求 3所述的平幅连续式纺织品湿整理机， 其特征在于， 相 邻两组滚轮呈交错排列。 4. The open-width continuous textile wet finishing machine according to claim 3, characterized in that two adjacent groups of rollers are arranged in a staggered manner. 5、根据权利要求 1所述的平幅连续式纺织品湿整理机， 其特征在于， 所 述滚筒最两端的滚轮之间的距离大于待处理纺织品的宽度。 5. The open-width continuous textile wet finishing machine according to claim 1, characterized in that the distance between the rollers at the two ends of the roller is greater than the width of the textile to be processed. 6、根据权利要求 1所述的平幅连续式纺织品湿整理机， 其特征在于， 相 邻两组滚轮之间的距离大于滚轮的长度。 6. The open-width continuous textile wet finishing machine according to claim 1, characterized in that the distance between two adjacent groups of rollers is greater than the length of the rollers. 7、根据权利要求 1所述的平幅连续式纺织品湿整理机， 其特征在于， 所 述集液槽中设有加热装置。 7. The open-width continuous textile wet finishing machine according to claim 1, characterized in that a heating device is provided in the liquid collection tank. 8、根据权利要求 1所述的平幅连续式纺织品湿整理机， 其特征在于， 所 述集液槽中设有进液口。 8. The open-width continuous textile wet finishing machine according to claim 1, characterized in that the liquid collecting tank is provided with a liquid inlet. 9、根据权利要求 1所述的平幅连续式纺织品湿整理机， 其特征在于， 所 述集液槽底部设有排液口， 所述排液口上设有阀门。 9. The open-width continuous textile wet finishing machine according to claim 1, characterized in that a drain port is provided at the bottom of the liquid collecting tank, and a valve is provided on the drain port. 10、 根据权利要求 1所述的平幅连续式纺织品湿整理机， 其特征在于， 所述集液槽中设有泵， 所述泵通过管道与所述喷淋装置相连。 10. The open-width continuous textile wet finishing machine according to claim 1, characterized in that a pump is provided in the liquid collection tank, and the pump is connected to the spray device through a pipeline.
PCT/CN2013/074039 2012-11-26 2013-04-11 Flatbed continuous-type textile wet finishing machine Ceased WO2014079191A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201210486234.2 2012-11-26
CN201210486234.2A CN103046263B (en) 2012-11-26 2012-11-26 Open width continuous textile wet finishing machine

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WO2014079191A1 true WO2014079191A1 (en) 2014-05-30

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CN104476928B (en) * 2014-12-26 2016-09-28 深圳市润天智数字设备股份有限公司 A kind of digital decorating machine liquid-jet device and control method thereof
CN106167964A (en) * 2016-08-27 2016-11-30 钟国平 High efficiency coating device is used in a kind of fiber preparation
CN107151878B (en) * 2017-07-13 2019-04-12 淄博澳迪森母婴用品股份有限公司 A kind of production technology of photocatalyst bacteriostasis antibiosis textile
CN111636158A (en) * 2020-04-24 2020-09-08 苏州茧云信息科技有限公司 Open width machine pH value tester

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CN201195790Y (en) * 2008-01-17 2009-02-18 北京众仁智杰科技发展有限公司 Novel knitting open width rinshing machine
CN201729980U (en) * 2010-07-05 2011-02-02 江阴金田机械有限公司 Cloth conveying roller
CN202969008U (en) * 2012-11-26 2013-06-05 强记实业公司 Open width continuous textile wet finishing machine

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