CN105086036A - Rubber gas suction silencer and manufacturing method thereof - Google Patents
Rubber gas suction silencer and manufacturing method thereof Download PDFInfo
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- CN105086036A CN105086036A CN201510484152.8A CN201510484152A CN105086036A CN 105086036 A CN105086036 A CN 105086036A CN 201510484152 A CN201510484152 A CN 201510484152A CN 105086036 A CN105086036 A CN 105086036A
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Abstract
The invention discloses a rubber gas suction silencer. The rubber gas suction silencer is made of gas suction silencing rubber. The gas suction silencing rubber is made of main materials and an auxiliary agent. The main materials are hydrogenated butadiene-acrylonitrile rubber and perfluor rubber. The rubber gas suction silencer has the advantages that raw materials are wide in source, the cost is low, the manufacturing method is easy and convenient to implement, and the good gas suction and silencing effects are achieved.
Description
Technical field
The present invention relates to Chemicals and technique, particularly relate to a kind of rubber air-breathing sound arrester and preparation method thereof.
Background technology
Rubber is the strong flexible polymer material with reversible deformation, and at room temperature high resilience can produce comparatively large deformation under very little External Force Acting, resilient after removing external force.Rubber industry is one of important foundation industry of national economy, rubber item is widely used in all respects of industry or life, rubber is the basic raw material of rubber industry, be widely used in manufacture tire, sebific duct, adhesive tape, cable and other various rubber items, it is not only for the people provide daily life indispensable daily, medical rubber product such as light industry such as grade, and to digging, traffic, building, machinery, the production unit that the heavy industry such as electronics and new industry provide various rubber to prepare or rubber components, visible, the product category of rubber industry is various, backward industry is very wide, but simultaneously, yet there is environment in rubber industry, the problems such as innovation.Existing rubber does not have air-breathing sound deadening, and Noise Reduction is bad.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of raw material sources are extensive, cost is low, preparation method is easy, have the rubber air-breathing sound arrester of good air-breathing sound deadening.
A kind of rubber air-breathing sound arrester, described rubber air-breathing sound arrester is made up of air-breathing noise reduction rubber, and described air-breathing noise reduction rubber is made up of major ingredient and auxiliary agent, and described major ingredient is hydrogenated nitrile-butadiene rubber and FFKM.
Rubber air-breathing sound arrester of the present invention, it is that the major ingredient of 1:1 and auxiliary agent are formed by mass ratio, and described major ingredient comprises the raw material of following mass parts: hydrogenated nitrile-butadiene rubber 60-90 part and FFKM 15-30 part.
Rubber air-breathing sound arrester of the present invention, it is that the major ingredient of 1:1 and auxiliary agent are formed by mass ratio, and described major ingredient comprises the raw material of following mass parts: hydrogenated nitrile-butadiene rubber 70 parts and FFKM 30 parts.
Rubber air-breathing sound arrester of the present invention, wherein said auxiliary agent comprises the raw material of following mass parts: dicumyl peroxide 5-15 part, cyanacrylate 9-14 part, magnesium oxide 4-9 part, anti-aging agent ZMBI1-5 part, oxidation inhibitor 4452-7 part, carbon black 10-30 part, softening agent TP955-15 part, diatomite 10-30 part, kaolin 20-30 part.
Rubber air-breathing sound arrester of the present invention, wherein said auxiliary agent comprises the raw material of following mass parts: dicumyl peroxide 9 parts, cyanacrylate 11 parts, 6 parts, magnesium oxide, anti-aging agent ZMBI3 part, 4453 parts, oxidation inhibitor, carbon black 20 parts, softening agent TP9510 part, 15 parts, diatomite, kaolin 23 parts.
The preparation method of rubber air-breathing sound arrester of the present invention, it comprises the steps:
(1) prepare major ingredient by proportioning, being put in full-automatic Banbury mixer, is 120 DEG C in temperature, and pressure is carry out kneading 0.2h under the condition of 6MPa, for subsequent use;
(2) prepare auxiliary agent by proportioning, auxiliary agent and the major ingredient after mediating are mixed 0.5h in full-automatic Banbury mixer, and being blended in temperature is 150 DEG C, and pressure is carry out under the condition of 10MPa, is formed and treat materials after 48h parked by mixed raw material;
(3) by describedly carrying out weighing until materials, shaping, die-filling, pressurization, heating, regularly, obtain product after depanning and finishing; Wherein, the time of described moulding process is 5min, and temperature is 160 ± 5 DEG C, and pressure is 10MPa; The time of described pressure process is 10min, and temperature is 200 ± 5 DEG C, and pressure is 20MPa;
In described preparation process, used consumable material, described consumable material comprises 3 parts of rubber aqueous release agent PM-2890W, 2 parts of volatile oil and 4 parts of water.
Rubber air-breathing sound arrester difference from prior art of the present invention is:
Rubber air-breathing sound arrester of the present invention have employed air-breathing noise reduction rubber, by changing structure and the technique of General Purpose Rubber, serves air-breathing sound deadening, well more a lot of than the result of use of General Purpose Rubber.Do not adopt combination of the present invention and technique to prepare rubber in prior art, the present invention adopts special material and proportioning to make, applicant has done countless simultaneous tests and has found, air-breathing sound deadening of the present invention will be much better than other all existing rubber, this effect is realized by the special component of the present invention and proportioning, meanwhile, the technique of particular design of the present invention more strengthens this excellent results.Rubber air-breathing sound arrester of the present invention is used for machine intimate, reduces the noise of machine, and the composition and engineering of device of the present invention is unique, and product, under the condition of high temperature, high pressure, high fuel oil, chemical and other complexity, still can keep good performance.
Embodiment
Embodiment 1
A kind of rubber air-breathing sound arrester, described rubber air-breathing sound arrester is made up of air-breathing noise reduction rubber, described air-breathing noise reduction rubber is that the major ingredient of 1:1 and auxiliary agent are formed by mass ratio, and described major ingredient comprises the raw material of following mass parts: hydrogenated nitrile-butadiene rubber 70 parts and FFKM 30 parts.Described auxiliary agent comprises the raw material of following mass parts: dicumyl peroxide 9 parts, cyanacrylate 11 parts, 6 parts, magnesium oxide, anti-aging agent ZMBI3 part, 4453 parts, oxidation inhibitor, carbon black 20 parts, softening agent TP9510 part, 15 parts, diatomite, kaolin 23 parts.
The preparation method of rubber air-breathing sound arrester of the present invention, it comprises the steps:
(1) prepare major ingredient by proportioning, being put in full-automatic Banbury mixer, is 120 DEG C in temperature, and pressure is carry out kneading 0.2h under the condition of 6MPa, for subsequent use;
(2) prepare auxiliary agent by proportioning, auxiliary agent and the major ingredient after mediating are mixed 0.5h in full-automatic Banbury mixer, and being blended in temperature is 150 DEG C, and pressure is carry out under the condition of 10MPa, is formed and treat materials after 48h parked by mixed raw material;
(3) by describedly carrying out weighing until materials, shaping, die-filling, pressurization, heating, regularly, obtain product after depanning and finishing; Wherein, the time of described moulding process is 5min, and temperature is 160 ± 5 DEG C, and pressure is 10MPa; The time of described pressure process is 10min, and temperature is 200 ± 5 DEG C, and pressure is 20MPa;
In described preparation process, used consumable material, described consumable material comprises 3 parts of rubber aqueous release agent PM-2890W, 2 parts of volatile oil and 4 parts of water.
Embodiment 2
Rubber air-breathing sound arrester of the present invention, it is that the major ingredient of 1:1 and auxiliary agent are formed by mass ratio, and major ingredient comprises the raw material of following mass parts: hydrogenated nitrile-butadiene rubber 60 parts and FFKM 30 parts; Auxiliary agent comprises the raw material of following mass parts: dicumyl peroxide 5 parts, cyanacrylate 14 parts, 4 parts, magnesium oxide, anti-aging agent ZMBI5 part, 4452 parts, oxidation inhibitor, carbon black 30 parts, softening agent TP955 part, 30 parts, diatomite, kaolin 20 parts.
Preparation method is with embodiment 1.
Embodiment 3
Rubber air-breathing sound arrester of the present invention, it is that the major ingredient of 1:1 and auxiliary agent are formed by mass ratio, and major ingredient comprises the raw material of following mass parts: hydrogenated nitrile-butadiene rubber 90 parts and FFKM 15 parts; Auxiliary agent comprises the raw material of following mass parts: dicumyl peroxide 15 parts, cyanacrylate 9 parts, 9 parts, magnesium oxide, anti-aging agent ZMBI1 part, 4457 parts, oxidation inhibitor, carbon black 10 parts, softening agent TP9515 part, 10 parts, diatomite, kaolin 30 parts.
Preparation method is with embodiment 1.
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.
Claims (6)
1. a rubber air-breathing sound arrester, is characterized in that: described rubber air-breathing sound arrester is made up of air-breathing noise reduction rubber, and described air-breathing noise reduction rubber is made up of major ingredient and auxiliary agent, and described major ingredient is hydrogenated nitrile-butadiene rubber and FFKM.
2. rubber air-breathing sound arrester according to claim 1, is characterized in that: be that the major ingredient of 1:1 and auxiliary agent are formed by mass ratio, and described major ingredient comprises the raw material of following mass parts: hydrogenated nitrile-butadiene rubber 60-90 part and FFKM 15-30 part.
3. rubber air-breathing sound arrester according to claim 2, is characterized in that: be that the major ingredient of 1:1 and auxiliary agent are formed by mass ratio, and described major ingredient comprises the raw material of following mass parts: hydrogenated nitrile-butadiene rubber 70 parts and FFKM 30 parts.
4. rubber air-breathing sound arrester according to claim 2, it is characterized in that: described auxiliary agent comprises the raw material of following mass parts: dicumyl peroxide 5-15 part, cyanacrylate 9-14 part, magnesium oxide 4-9 part, anti-aging agent ZMBI1-5 part, oxidation inhibitor 4452-7 part, carbon black 10-30 part, softening agent TP955-15 part, diatomite 10-30 part, kaolin 20-30 part.
5. rubber air-breathing sound arrester according to claim 4, it is characterized in that: described auxiliary agent comprises the raw material of following mass parts: dicumyl peroxide 9 parts, cyanacrylate 11 parts, 6 parts, magnesium oxide, anti-aging agent ZMBI3 part, 4453 parts, oxidation inhibitor, carbon black 20 parts, softening agent TP9510 part, 15 parts, diatomite, kaolin 23 parts.
6. the preparation method of the rubber air-breathing sound arrester in claim 1-5 described in any one, is characterized in that: comprise the steps:
(1) prepare major ingredient by proportioning, being put in full-automatic Banbury mixer, is 120 DEG C in temperature, and pressure is carry out kneading 0.2h under the condition of 6MPa, for subsequent use;
(2) prepare auxiliary agent by proportioning, auxiliary agent and the major ingredient after mediating are mixed 0.5h in full-automatic Banbury mixer, and being blended in temperature is 150 DEG C, and pressure is carry out under the condition of 10MPa, is formed and treat materials after 48h parked by mixed raw material;
(3) by describedly carrying out weighing until materials, shaping, die-filling, pressurization, heating, regularly, obtain product after depanning and finishing; Wherein, the time of described moulding process is 5min, and temperature is 160 ± 5 DEG C, and pressure is 10MPa; The time of described pressure process is 10min, and temperature is 200 ± 5 DEG C, and pressure is 20MPa;
In described preparation process, used consumable material, described consumable material comprises 3 parts of rubber aqueous release agent PM-2890W, 2 parts of volatile oil and 4 parts of water.
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CN201510484152.8A CN105086036A (en) | 2015-08-07 | 2015-08-07 | Rubber gas suction silencer and manufacturing method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112080052A (en) * | 2020-09-27 | 2020-12-15 | 烟台橡研材料科技有限公司 | Air suction noise reduction rubber and preparation method thereof |
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WO2007081213A1 (en) * | 2005-10-12 | 2007-07-19 | Fmc Kongsberg Subsea As | Elastomer composition and method of manufacturing thereof |
CN101205343A (en) * | 2007-11-16 | 2008-06-25 | 广州机械科学研究院 | Tear-resistant fluororubber shunt umbrella and preparation thereof |
CN102765453A (en) * | 2011-05-02 | 2012-11-07 | 坎培诺洛有限公司 | Brake pad for a bicycle |
CN104744751A (en) * | 2015-03-31 | 2015-07-01 | 杭州桑拉科技有限公司 | Friction material for elevator brake and preparation method of the friction material for elevator brake |
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2015
- 2015-08-07 CN CN201510484152.8A patent/CN105086036A/en active Pending
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CN1721484A (en) * | 2004-07-13 | 2006-01-18 | 舟山市海山密封材料有限公司 | Rubber sealed and shock-reducing sound-absorbent material coated on metal sheet and method for preparing same |
WO2007081213A1 (en) * | 2005-10-12 | 2007-07-19 | Fmc Kongsberg Subsea As | Elastomer composition and method of manufacturing thereof |
CN101205343A (en) * | 2007-11-16 | 2008-06-25 | 广州机械科学研究院 | Tear-resistant fluororubber shunt umbrella and preparation thereof |
CN102765453A (en) * | 2011-05-02 | 2012-11-07 | 坎培诺洛有限公司 | Brake pad for a bicycle |
CN104744751A (en) * | 2015-03-31 | 2015-07-01 | 杭州桑拉科技有限公司 | Friction material for elevator brake and preparation method of the friction material for elevator brake |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112080052A (en) * | 2020-09-27 | 2020-12-15 | 烟台橡研材料科技有限公司 | Air suction noise reduction rubber and preparation method thereof |
CN112080052B (en) * | 2020-09-27 | 2022-11-15 | 烟台橡研材料科技有限公司 | Air suction noise reduction rubber and preparation method thereof |
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Application publication date: 20151125 |