CN105082233B - A kind of automatic shearing pipe machine - Google Patents
A kind of automatic shearing pipe machine Download PDFInfo
- Publication number
- CN105082233B CN105082233B CN201510516819.8A CN201510516819A CN105082233B CN 105082233 B CN105082233 B CN 105082233B CN 201510516819 A CN201510516819 A CN 201510516819A CN 105082233 B CN105082233 B CN 105082233B
- Authority
- CN
- China
- Prior art keywords
- pipe
- fixed
- traction
- knife
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Accessories And Tools For Shearing Machines (AREA)
Abstract
A kind of automatic shearing pipe machine, including operation control system, feeding mechanism, traction detent mechanism and Jian Guan mechanisms；Operation control system determines tube length and controls feeding mechanism, traction detent mechanism and the operation of Jian Guan mechanisms, and pipe is transported at traction detent mechanism by feeding mechanism, and pipe is drawn and positioned by traction detent mechanism again, is finally cut by Jian Guan mechanisms.Whole pipe process of cutting can realize automation, production efficiency height.Due also to pipe is positioned by fixed plate and cut off with scissors, therefore cut pipe sizing precision is high, shear plane is smooth, and product qualification rate is high low with product cost.
Description
Technical field
The present invention relates to a kind of pipe shearing mechanism.
Background technology
Existing pipe is cut method and cut more using cutting by hand or hand-powered cutter, is primarily present following deficiency：
1. due to the presence of pipe elasticity, cause position inaccurate, easily cause length variation, do not reach required precision.
2. the out-of-flatness of pipe shear plane and easily tear, cause the defects of cracking during the use of product later stage.
3. due to needing that pipe is positioned and cut by hand, low production efficiency.
Need to design a kind of Jian Guan mechanisms to correspond to actual needs for this.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of automatic shearing pipe machine for above-mentioned state of the art, its
Automation can be realized, cuts pipe sizing precision height, shear plane is smooth, and production efficiency is high, product qualification rate is high and reduces
Product cost.
Technical scheme is used by the present invention solves above-mentioned technical problem：
A kind of automatic shearing pipe machine, including operation control system, feeding mechanism, traction detent mechanism and Jian Guan mechanisms；Operation
Control system determines tube length and controls feeding mechanism, traction detent mechanism and the operation of Jian Guan mechanisms, and feeding mechanism is by pipe
It is transported at traction detent mechanism, pipe is drawn and positioned by traction detent mechanism again, is finally cut by Jian Guan mechanisms.
Preferably, operation control system determines the coefficient of elasticity of material pipe and the tension value of traction pipe first, according to
Coefficient of elasticity and drawing tension value, the stretch value of per unit length is calculated, this stretch value is increased to as offset to be needed
In the pipe full-length to be cut, the amendment to actual drawing length is completed, the pipe after so cutting returns to no-station pole canopy
Nature under, tube length just meets the requirement of standard value, realizes effective control to length accuracy.
Preferably, in addition to marking mechanism, marking mechanism mark on the appropriate location of pipe, when being used for pipe
Positioning is used.
The present invention is due to using automatic shearing pipe mechanism, therefore whole pipe process of cutting can realize automation, production efficiency height.
Due also to pipe is positioned by fixed plate and cut off with scissors, therefore cut pipe sizing precision is high, shear plane is smooth,
Product qualification rate is high low with product cost.
Brief description of the drawings
Fig. 1 is the local front view of automatic shearing pipe of embodiment of the present invention machine.
Fig. 2 is the local top view of automatic shearing pipe of embodiment of the present invention machine.
Fig. 3 is the front view of automatic shearing pipe machine feeding mechanism of the embodiment of the present invention.
Fig. 4 is the top view of automatic shearing pipe machine feeding mechanism of the embodiment of the present invention.
Top view when Fig. 5 is automatic shearing pipe machine travel detent mechanism initial position of the embodiment of the present invention.
Top view when Fig. 6 is automatic shearing pipe machine travel detent mechanism final position of the embodiment of the present invention.
Fig. 7 is Fig. 5 P direction views.
Front view when Fig. 8 is automatic shearing pipe machine marking mechanism mark initial position of the embodiment of the present invention.
Front view when Fig. 9 is automatic shearing pipe machine marking mechanism mark location of the embodiment of the present invention.
Front view when Figure 10 is automatic shearing pipe machine marking mechanism mark final position of the embodiment of the present invention.
Figure 11 is Fig. 8 A direction views.
Figure 12 is the side view of automatic shearing pipe machine initial position of the embodiment of the present invention.
Figure 13 is the side view that automatic shearing pipe machine-cut of embodiment of the present invention knife cuts position.
Embodiment
Below in conjunction with accompanying drawing implementation, the invention will be further described.
As shown in figures 1-13, automatic shearing pipe machine include operation control system 10, feeding mechanism 20, traction detent mechanism 30,
Marking mechanism 40, Jian Guan mechanisms 50.
Aforesaid operations control system 10 controls the whole motor-driven work of automatic shearing pipe, operation control system 10 to be managed after first determining cutting
The length of son 206, then start feeding mechanism charging, then positioned after drawing pipe by traction detent mechanism 30, needed in pipe
The place marked the mark of marking mechanism 40, finally cuts pipe by Jian Guan mechanisms 50, obtains needing the pipe of length.
For the pipe made of elastomeric material, in order to more accurately cut pipe length, need to be according to the traction of pipe
Length and pipe elastomeric material determine the offset of tube length, first determine the coefficient of elasticity and traction pipe of material pipe first
Tension value, further according to coefficient of elasticity and drawing tension value, calculate the stretch value of per unit length, using this stretch value as
Offset increases in the pipe full-length for needing to cut, and completes the amendment to actual tube draught length, after so cutting
Pipe return under tension-free nature, tube length just meets the requirement of standard value, so as to realize to tube length
Effective control of precision.
Above-mentioned feeding mechanism 20 includes charging drive mechanism, feeding guide mechanism, and charging drive mechanism includes servomotor
203rd, main drive wheel 201, follower 204, main drive wheel 201 are arranged on the axle of servomotor 203, driven by servomotor 203
Dynamic, main drive wheel 201 and follower are oppositely arranged about 204, and main drive wheel 201, follower 204 and servomotor 203 are all pacified
In fixed plate 202；Feeding guide mechanism includes four charging guide wheels 205 being oppositely arranged up and down, feeds the circumference of guide wheel 205
The deep-slotted chip breaker of pipe 206 can be accommodated by being opened up on face, and four charging guide wheels 205 are divided into two groups up and down, two groups of arcs of charging guide wheel 205
Space between groove just allows pipe 206 to pass through.
Above-mentioned traction detent mechanism 30 includes tube draught mechanism, pipe detent mechanism and pipe fixed mechanism.
Above-mentioned tube draught mechanism includes servomotor 301, synchronous belt 305, traction component 304, traction chuck 3011,
Traction chuck 3011 is fixed on traction component 304, and traction component 304 is fixed with synchronous belt 305, by the band of synchronous belt 305
Dynamic, synchronous belt 305 is arranged on belt pulley 303, is driven by belt pulley 303, belt pulley 303 is fixed on servomotor 301
On output shaft, its rotation is driven by servomotor 301, servomotor 301 is fixed on fixed support 302.
Above-mentioned traction component 304 is arranged on sliding rail 306, is oriented to by sliding rail 306, so can be preferably
Positioning and movement.
The pipe detent mechanism is arranged on the front of tube draught mechanism kinematic, including fixed chuck positioning component 308,
Sliding rail 306, lock-screw 307；Fixed chuck positioning component 308 can move on sliding rail 306, lock-screw 307
It is fixed on the correspondence position on sliding rail 306.
The distance between fixed chuck positioning component 308 and traction chuck 3011 are adjusted according to the required tube length cut
Whole, fixed chuck positioning component 308 is locked on sliding rail 306 after moving into place by lock-screw 307.
The pipe fixed mechanism includes fixed chuck 3010, fixed chuck drive cylinder 309, fixed chuck drive cylinder
309 drive the foldings of fixed chuck 3010 and clamp or unclamp pipe 25.Fixed chuck 3010, fixed chuck drive cylinder 309 are solid
It is scheduled on the fixed chuck positioning component 308 of pipe detent mechanism, clip position and the traction chuck 3011 of fixed chuck 3010
Clip position on the same axis, fixed chuck 3010 can be entered by so drawing the pipe that comes by traction chuck 3011
In and clamped by fixed chuck.
After traction chuck 3011 clamps pipe 206, synchronous belt 305 drives traction component 304 on sliding rail 306
It is mobile, pipe 206 is sent in fixed chuck 3010, then traction chuck 3011 unclamps pipe 206, fixed chuck drive cylinder
309 promotion fixed chucks 3010 clamp pipe 206, realize the positioning of pipe 206；Traction chuck 3011 and traction component 304
Driven again by synchronous belt 305 and return to starting original position, wait traction next time.
As illustrated in figs. 8-11, above-mentioned marking mechanism 40 includes mark cylinder 401, push pedal 402, the and of marker pen fixed plate 404
Marker pen 405, push pedal 402 is installed on the piston rod of mark cylinder 401, and push pedal 402 passes through the linkage flag fixed plate of hinge 403
404, adjustment notch pen 405 in marker pen fixed plate 404.Marking mechanism 40 is arranged on the side of pipe detent mechanism.
When needing to mark pipe 206, the piston rod of mark cylinder 401 promotes push pedal 402 to be moved to the left, marker pen
405 can synchronously be moved to the left, and when marker pen 405 encounters pipe 206 and passes through from the surface of pipe 206, be got on pipe 206
Mark, when marker pen 405 is by 206 outer round surface of pipe, because the outer round surface of pipe 206 is arc-shaped, because marker pen is fixed
Plate 404 is connected with push pedal 402 by hinge 403, and therefore, marker pen 405 during 206 outer round surface of pipe by making marker pen
405 are close to the outer round surface of pipe 206, can form arc-shaped track, and mark cylinder 401 drives push pedal 402 to the right after having beaten mark
It is mobile, return to original position.
As shown in Figure 12,13, above-mentioned Jian Guan mechanisms 50 include knife plate detent mechanism and cutter mechanism, and knife plate detent mechanism is set
Put in the top of the direction of motion of pipe 206, cutter mechanism is arranged on the lower section of the direction of motion of pipe 206.
Above-mentioned knife plate detent mechanism includes knife plate cylinder 501, knife plate 503, knife plate fixed plate 502, the piston of knife plate cylinder 501
Knife plate 503 is installed, knife plate 503 enters line slip in knife plate fixed plate 502 on bar.
Above-mentioned cutter mechanism includes cutting knife cylinder 506, cutting knife 505, cutting knife fixed plate 504, fixes and cuts on cutting knife cylinder 506
Knife 505, cutting knife 505 slide in cutting knife fixed plate 504.
When needing to cut off pipe, knife plate cylinder 501 promotes knife plate 503 to move into place, and pipe 206 is resisted against on knife plate 503,
Cutting knife cylinder 506 promotes cutting knife 505 to move up, and pipe 206 is cut, sees Figure 13；Cutting knife cylinder 506 after cut-out pipe 206
Drive cutting knife 505 to move down, return to original position, see Figure 12.
The course of work of automatic shearing pipe machine is as follows：According to the material of pipe, selected in operation control system 10, it is defeated
Enter to need the tube length cut, operation control system can carry out computing and compensating for for length offset automatically, it is determined that traction is fixed
The position length value of position mechanism, is manually locked in this opening position on guide rail, then by operational control by fixed chuck positioning component
System automatically controls feed mechanism and pipe is sent into traction detent mechanism, and traction detent mechanism traction pipe moves, mobile
During to the extension position for needing mark, traction detent mechanism pause movement, marking mechanism proceeds by mark, after the completion of mark,
Traction detent mechanism continues to draw pipe movement, stops after being moved to setting position, and pipe is clamped fixation by fixed chuck, traction
Detent mechanism traction chuck unclamps pipe and is moved to original position, and traction chuck clamps pipe again, and Jian Guan mechanisms start working,
Pipe is cut, a working cycles are completed, and traction detent mechanism traction pipe moves again, starts new next work and follows
Ring.
Claims (4)
1. a kind of automatic shearing pipe machine, including operation control system, feeding mechanism, traction detent mechanism and Jian Guan mechanisms；Operation control
System processed determines tube length and controls feeding mechanism, traction detent mechanism and the operation of Jian Guan mechanisms, feeding mechanism that pipe is defeated
It is sent at traction detent mechanism, pipe is drawn and positioned by traction detent mechanism again, is finally cut by Jian Guan mechanisms；The operation
Control system determines the coefficient of elasticity of pipe and the tension value of traction pipe according to the material of pipe first, according to coefficient of elasticity and
Drawing tension value, the stretch value of per unit length is calculated, this stretch value is increased to as offset the pipe for needing to cut
In substandard length, the amendment to actual drawing length is completed；It is fixed that the traction detent mechanism includes tube draught mechanism, pipe
Position mechanism and pipe fixed mechanism；The tube draught mechanism includes servomotor, synchronous belt, traction component, traction chuck,
Traction chuck is fixed on traction component, and traction component is fixed with synchronous belt, is driven by synchronous belt, and synchronous belt is arranged on
On belt pulley, by pulley drive, belt pulley is fixed on the output shaft of servomotor, is driven its rotation by servomotor, is watched
Motor is taken to be fixed on fixed support；The traction component is arranged on sliding rail, is oriented to by sliding rail；The pipe is determined
Position mechanism is arranged on the front of tube draught mechanism kinematic, including fixed chuck positioning component, sliding rail, lock-screw, Gu
Clamp head positioning component can be moved on sliding rail, and lock-screw is fixed on the correspondence position on sliding rail；The pipe
Sub- fixed mechanism includes fixed chuck, fixed chuck drive cylinder, and fixed chuck drive cylinder drives fixed chuck folding and pressed from both sides
Firmly or unclamp pipe；Fixed chuck, fixed chuck drive cylinder are fixed on the fixed chuck positioning component of pipe detent mechanism,
The clip position of fixed chuck and the clip position of traction chuck are on the same axis.
2. automatic shearing pipe machine as claimed in claim 1, it is characterised in that：The feeding mechanism includes charging drive mechanism, entered
Expect guiding mechanism, charging drive mechanism includes servomotor, main drive wheel, follower, and main drive wheel is arranged on servomotor
On axle, driven by servomotor, main drive wheel and follower are oppositely arranged up and down, and main drive wheel, follower and servomotor are all
In fixed plate；Feeding guide mechanism includes the charging guide wheel being oppositely arranged up and down, and being opened up on charging guide wheel periphery can
The deep-slotted chip breaker of pipe is accommodated, charging guide wheel is divided into two groups up and down, and the space between two groups of charging guide wheel deep-slotted chip breakers just allows pipe
Son passes through.
3. automatic shearing pipe machine as claimed in claim 1, it is characterised in that：The Jian Guan mechanisms include knife plate detent mechanism and cut
Cutter mechanism, knife plate detent mechanism are arranged on the top of the pipe direction of motion, and cutter mechanism is arranged on the lower section of the pipe direction of motion；
The knife plate detent mechanism includes knife plate cylinder, knife plate, knife plate fixed plate, installs knife plate on knife plate cylinder piston rod, knife plate exists
Enter line slip in knife plate fixed plate；The cutter mechanism includes cutting knife cylinder, cutting knife, cutting knife fixed plate, is fixed on cutting knife cylinder
Cutting knife, cutting knife slide in cutting knife fixed plate；Need cut off pipe when, knife plate cylinder promote knife plate move into place, pipe against
On knife plate, cutting knife cylinder promotes cutting knife to move up, and pipe is cut；Cutting knife cylinder drives cutting knife to moving down after cut-out pipe
It is dynamic, return to original position.
4. automatic shearing pipe machine as claimed in claim 1, it is characterised in that：Also include marking mechanism, marking mechanism is arranged on pipe
The side of sub- detent mechanism, the marking mechanism include mark cylinder, push pedal, marker pen fixed plate and marker pen, mark cylinder
Piston rod on push pedal is installed, push pedal is connected through the hinge marker pen fixed plate, adjustment notch pen in marker pen fixed plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510516819.8A CN105082233B (en) | 2015-08-21 | 2015-08-21 | A kind of automatic shearing pipe machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510516819.8A CN105082233B (en) | 2015-08-21 | 2015-08-21 | A kind of automatic shearing pipe machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105082233A CN105082233A (en) | 2015-11-25 |
| CN105082233B true CN105082233B (en) | 2017-11-17 |
Family
ID=54563996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510516819.8A Active CN105082233B (en) | 2015-08-21 | 2015-08-21 | A kind of automatic shearing pipe machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105082233B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108462015B (en) * | 2018-02-27 | 2024-04-26 | 东莞市乐阳精密电子有限公司 | Wire processing machine |
| CN108195335B (en) * | 2018-03-20 | 2024-05-07 | 宁波恒帅股份有限公司 | Automatic detection and correction equipment for motor axial gap |
| CN108687821B (en) * | 2018-03-28 | 2020-11-20 | 句容市兴武包装有限公司 | Plastic slab cutting transportation turns to device |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103158167A (en) * | 2012-12-31 | 2013-06-19 | 深圳市宏商材料科技股份有限公司 | Pipe cutter with automatic meter counting function |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4726272A (en) * | 1986-09-08 | 1988-02-23 | Jack Forney | Aseptic tuber cutter |
| CN201856260U (en) * | 2010-09-30 | 2011-06-08 | 诸暨市美固龙机械有限公司 | Cutting tool for cutting pipe |
| CN204471452U (en) * | 2015-03-26 | 2015-07-15 | 泰安德普自动化设备有限公司 | A kind of rubber tube cutting machine guide locating device provided with trailing type |
| CN204976775U (en) * | 2015-08-21 | 2016-01-20 | 宁波恒帅微电机有限公司 | Automatic cut a tub machine |
-
2015
- 2015-08-21 CN CN201510516819.8A patent/CN105082233B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103158167A (en) * | 2012-12-31 | 2013-06-19 | 深圳市宏商材料科技股份有限公司 | Pipe cutter with automatic meter counting function |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105082233A (en) | 2015-11-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205343337U (en) | Plank processing equipment with locate function | |
| CN206912365U (en) | Automatic casing cutter | |
| CN205766344U (en) | A kind of online fixed-length cutting machine of continuous feeding formula | |
| CN206123754U (en) | Automatic cutting device of carbon fiber | |
| CN105082233B (en) | A kind of automatic shearing pipe machine | |
| CN206405515U (en) | Doorframe sheet material synchronous cutting equipment | |
| CN108326608B (en) | Indexing rotation automatic grooving machine | |
| CN206475238U (en) | A kind of car door water cutting mill earnestly | |
| CN103212655A (en) | Wire cutting machine for coils | |
| CN111391376A (en) | Automatic cutting and feeding device and method for belted layer of tire steel wire wrapping cloth | |
| CN105000415A (en) | Automatic shearing machine for soft sheets | |
| CN103128835A (en) | Plate edge bonding machine | |
| CN202019129U (en) | Numerical control precision spigot end module | |
| CN209440222U (en) | A kind of cutting mechanism of knitting machine | |
| CN106042046B (en) | Punching guillotine | |
| CN205852904U (en) | A kind of novel stock-cutter for cutting strip material | |
| KR102073642B1 (en) | Connecting film cutting apparatus for windows glasses of vehicles | |
| CN106217145A (en) | A kind of cutter grinding machine | |
| CN105870843A (en) | Knife rest assembly of wire-stripping machine | |
| CN212449957U (en) | Automatic cutting and feeding device for belted layer of tire steel wire wrapping cloth | |
| CN204976775U (en) | Automatic cut a tub machine | |
| CN204817822U (en) | Spoke machine steel wire cutting device | |
| CN110238219A (en) | A kind of belt drawbench | |
| CN204817821U (en) | Spoke wire pulls cutting device | |
| CN108857002A (en) | Full-automatic steel pipe intersection-line cutting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 315032 No. 399 Nanjing Road, C District, Jiangbei Industrial Zone, Zhejiang, Ningbo, China Patentee after: Ningbo HENGSHUAI Co., Ltd Address before: 315032 No. 399 Nanjing Road, C District, Jiangbei Industrial Zone, Zhejiang, Ningbo, China Patentee before: Ningbo Hengshuai Motor Co., Ltd. |