CN105081512B - Linear cutting machine - Google Patents
Linear cutting machine Download PDFInfo
- Publication number
- CN105081512B CN105081512B CN201510546642.6A CN201510546642A CN105081512B CN 105081512 B CN105081512 B CN 105081512B CN 201510546642 A CN201510546642 A CN 201510546642A CN 105081512 B CN105081512 B CN 105081512B
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- CN
- China
- Prior art keywords
- track
- cutting machine
- power trolley
- power
- trolley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005520 cutting process Methods 0.000 title claims abstract description 70
- 230000009471 action Effects 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 26
- 238000004146 energy storage Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 10
- QFXZANXYUCUTQH-UHFFFAOYSA-N ethynol Chemical group OC#C QFXZANXYUCUTQH-UHFFFAOYSA-N 0.000 claims description 4
- 238000000034 method Methods 0.000 description 5
- 229910000851 Alloy steel Inorganic materials 0.000 description 4
- 229910000975 Carbon steel Inorganic materials 0.000 description 4
- 239000010962 carbon steel Substances 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- LNSPFAOULBTYBI-UHFFFAOYSA-N [O].C#C Chemical group [O].C#C LNSPFAOULBTYBI-UHFFFAOYSA-N 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Arc Welding In General (AREA)
Abstract
The present invention relates to a linear cutting machine, comprising: the device comprises a beam body, a track, a power trolley, a safety wheel, an automatic switch, an adjusting assembly, a control box, a rack, a baffle and a connecting shaft; the safety wheel is arranged at the bottom of the power trolley, the power trolley is arranged above the track, the safety wheel is embedded below the track, and the track is arranged between the power trolley and the safety wheel; the baffles are arranged at the two ends of the track; the power trolley is provided with a self-control switch; the beam body is provided with a control box, one end of the control box is connected with the power trolley through a cable, and the other end of the control box is connected with the power supply end through a cable; the cable is embedded into the beam body, one end of the beam body is connected with the track, and the other end of the beam body is connected with the power supply end; one end of the connecting shaft is connected with the power trolley, the other end of the connecting shaft is provided with an adjusting assembly, the adjusting assembly and the rack are arranged into a whole, and the rack is used for fixing the cutting gun; under the adjusting action of the adjusting assembly, the distance from the gun head of the cutting gun to the connecting shaft is changed.
Description
Technical Field
The invention relates to the field of petroleum production, in particular to a linear cutting machine.
Background
In the process of various mechanical manufacturing and equipment installation, rectangular, square, triangular and other straight-edge workpieces of metal such as stainless steel, alloy steel, carbon steel and the like are cut and blanked. Although there are many automatic and semi-automatic cutting devices, there are still many disadvantages in application due to the complexity and high price of the devices. Particularly, when the refining device and various equipment are inspected and maintained and small-batch parts are machined, some straight-edge workpieces such as rectangles, squares and triangles with small volumes are inconvenient to feed by using automatic and semi-automatic cutting equipment, and much labor and funds are wasted. Therefore, a plurality of units still manually cut and blank so far, and although the cutting machine is convenient and low in cost, the labor intensity is high, the cutting quality is poor, and the cutting speed is slow.
The existing cutting facilities have the following disadvantages:
1. the semi-automatic cutting machine is complex and heavy, and the oxygen-acetylene cutting machine and the plasma cutting machine are generally two sets of facilities which cannot be used mutually and are not convenient enough to use.
2. The blanking by manual cutting is convenient and has low cost, but the labor intensity is high, and the cutting quality is poor and the speed is slow.
Disclosure of Invention
The invention provides a linear cutting machine, which can be used for conveniently and quickly blanking and cutting rectangular, square and triangular metal workpieces such as stainless steel, alloy steel, carbon steel and the like and other straight-side workpieces, improves the cutting quality and speed, and reduces the cost and the labor intensity of operators when devices and equipment are inspected and maintained or small-batch parts are machined.
To achieve the above object, the present invention provides a linear cutting machine comprising: a cutter operating mechanism; the cutter operating mechanism includes: the device comprises a beam body, a track, a power trolley, a safety wheel, an automatic switch, an adjusting assembly, a control box, a rack, a baffle and a connecting shaft; wherein,
the bottom of the power trolley is provided with a safety wheel, the power trolley is arranged above the track, the safety wheel is embedded below the track, and the track is positioned between the power trolley and the safety wheel; the baffles are arranged at the two ends of the track; the power trolley is provided with an automatic control switch;
the beam body is provided with a control box, one end of the control box is connected with the power trolley through a cable, and the other end of the control box is connected with a power supply end through a cable; the cable is embedded into the beam body, one end of the beam body is connected with the track, and the other end of the beam body is connected with the power supply end;
one end of the connecting shaft is connected with the power trolley, the other end of the connecting shaft is provided with an adjusting assembly, the adjusting assembly and the rack are arranged into a whole, and the rack is used for fixing the cutting gun; under the adjusting action of the adjusting assembly, the distance from the gun head of the cutting gun to the connecting shaft is changed.
Preferably, a fixing sleeve is further arranged on the rack.
Preferably, the cutting gun is an oxy-acetylene cutting gun.
Preferably, the cutting gun is a plasma cutting gun and is fixed through a fixing sleeve on the rack.
Preferably, the method further comprises the following steps: an electrical energy storage mechanism;
the electric energy storage mechanism is connected with the cutting machine running mechanism through a cable and provides a stable power supply for the cutting machine running mechanism.
Preferably, the electric energy storage mechanism includes: the electric bicycle comprises a base, a handle, a battery box, a bolt hole, a battery and wheels;
a storage battery box is arranged on the base, and a handle and a bolt hole are arranged on one side of the storage battery box; the base, the storage battery box and the handle are welded into a whole;
a storage battery is arranged in the storage battery box;
wheels are arranged on two sides of the base.
Preferably, the control box comprises a power supply control switch and a trolley running direction control switch.
The technical scheme has the following beneficial effects:
the technical scheme is improved and designed according to facilities such as a rail car, a milling machine automatic control switch, a battery car, a folding chair and the like, and the blanking and cutting procedures of rectangular, square, triangular and other straight-side workpieces are completed by installing a manual oxygen-acetylene cutting gun or a plasma cutting gun.
The equipment is light and convenient, low in price, high in cutting speed and good in quality. The total price is only 20 percent of that of the semi-automatic cutting machine, and the cutting machine has wide application and can be used for cutting various metal material workpieces. Especially compared with manual cutting, the labor intensity is reduced by about 70%, and the precision and the smoothness of a cutting surface are improved by more than 50%.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of a linear cutting machine according to the present invention;
FIG. 2 is a second schematic view of a linear cutting machine according to the present invention;
fig. 3 is a schematic diagram of the electric energy storage mechanism of the present embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 1 is a schematic view of a linear cutting machine according to the present invention. The method comprises the following steps: a cutter operating mechanism; the cutter operating mechanism includes: the device comprises a beam body 1, a track 2, a power trolley 3, a safety wheel 4, an automatic control switch 5, an adjusting assembly 7, a control box 10, a rack 8, a baffle 6 and a connecting shaft 9; wherein,
the bottom of the power trolley 3 is provided with a safety wheel 4, the power trolley 3 is arranged above the track 2, the safety wheel 4 is embedded below the track 2, and the track 2 is positioned between the power trolley 3 and the safety wheel 4; the baffles 6 are arranged at two ends of the track 2; the power trolley 3 is provided with an automatic control switch 5;
a control box 10 is arranged on the beam body 1, one end of the control box 10 is connected with the power trolley 3 through a cable, and the other end of the control box 10 is connected with a power supply end through a cable; the cable is embedded into the beam body 1, one end of the beam body 1 is connected with the track 2, and the other end of the beam body 1 is connected with a power supply end;
one end of the connecting shaft 9 is connected with the power trolley 3, the other end of the connecting shaft 9 is provided with an adjusting assembly 7, the adjusting assembly 7 and the rack 8 are arranged into a whole, and the rack 8 is used for fixing a cutting gun; under the adjusting action of the adjusting assembly 7, the distance from the gun head of the cutting gun to the connecting shaft 9 is changed.
For the present embodiment, the control box 10 includes a power control switch and a car travel direction control switch.
For the present embodiment, the cutting torch that may be provided on the rack 8 is an oxy-acetylene cutting torch, regardless of whether a fixed sleeve is provided on the rack 8. When the fixed sleeve is arranged on the rack 8, the cutting gun arranged on the fixed sleeve is a plasma cutting gun and is fixed through the fixed sleeve on the rack 8.
Fig. 2 is a second schematic view of a linear cutting machine according to the present invention. On the basis of fig. 1, the method further comprises the following steps: an electric energy storage mechanism 11; the electric energy storage mechanism 11 is connected with the cutting machine running mechanism through a cable, and provides a stable power supply for the cutting machine running mechanism.
Fig. 3 is a schematic diagram of the electric energy storage mechanism of the present embodiment. The electric energy storage mechanism 11 includes: a base 111, a handle 112, a battery box 113, a bolt hole 114, a battery 115 and wheels 116; wherein,
a battery box 113 is arranged on the base 111, and a handle 112 and a plug pin hole 114 are arranged on one side of the battery box 113; the base 111, the battery box 113 and the handle 112 are formed into a whole by welding; a battery 115 is arranged in the battery box 113; wheels 116 are provided on both sides of the base 111.
For the present embodiment, the beam 1 is connected to the rail 2 to provide power and stabilization functions; the power trolley 3 is inlaid on the track 2 so as to stably and linearly travel; the safety wheel 4 is axially fixed at the bottom of the power trolley 3, and the wheels of the power trolley 3 are inlaid below the track 2, so that the wheels of the power trolley 3 are tightly combined with the track 2; the automatic control switch 5 is arranged on the power trolley 3, the power trolley 3 strikes the baffle 6 when running to the two ends of the track 2, the switching state of the automatic control switch 5 is changed, and the power trolley 3 is automatically turned around; the baffle plates 6 are arranged at the two ends of the track 2 and are used for controlling the power trolley 3 and the automatic control switch 5; one end of the adjusting assembly 7 is connected to the bottom of the power trolley 3, and the other end is used for supporting a manual oxy-acetylene cutting gun; the control box 10 is arranged on the beam body 1 and is used for controlling the power supply, the speed and the plasma starting of the power trolley 3; the bolt hole is arranged at the side end of the beam body 1 and used for connecting the linear cutting machine operation mechanism with the electric energy storage mechanism 11 to obtain a stable function and a power supply, and the motor rotates to push the whole set of operation mechanism to drive the cutting gun to complete the linear cutting process of alloy steel and carbon steel. After the manual oxygen-acetylene cutting gun is taken down, the plasma fixing sleeve is arranged at one end of the adjusting assembly 7, and the plasma cutting gun is embedded into the plasma fixing sleeve, so that the stainless steel material can be cut smoothly.
The invention can be used for cutting and blanking of stainless steel, alloy steel, carbon steel and other rectangular, square and triangular metal workpieces with the thickness of less than or equal to 50mm and other straight-side workpieces, has the advantages of low cost, convenience, rapidness, high efficiency, low labor intensity and good quality, and is particularly convenient for device and equipment inspection and maintenance, small-batch part processing and field operation.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (7)
1. A linear cutting machine, characterized by comprising: a cutter operating mechanism; the cutter operating mechanism includes: the device comprises a beam body, a track, a power trolley, a safety wheel, an automatic switch, an adjusting assembly, a control box, a rack, a baffle and a connecting shaft; wherein,
the bottom of the power trolley is provided with a safety wheel, the power trolley is arranged above the track, a shaft of the safety wheel is fixed at the bottom of the power trolley, and wheels of the power trolley are inlaid below the track; the safety wheel is embedded below the track, and the track is positioned between the power trolley and the safety wheel; the baffles are arranged at the two ends of the track; the power trolley is provided with an automatic control switch;
the beam body is provided with a control box, one end of the control box is connected with the power trolley through a cable, and the other end of the control box is connected with a power supply end through a cable; the cable is embedded into the beam body, one end of the beam body is connected with the track, and the other end of the beam body is connected with the power supply end;
one end of the connecting shaft is connected with the power trolley, the other end of the connecting shaft is provided with an adjusting assembly, the adjusting assembly and the rack are arranged into a whole, and the rack is used for fixing the cutting gun; under the adjusting action of the adjusting assembly, the distance from the gun head of the cutting gun to the connecting shaft is changed.
2. The linear cutting machine as set forth in claim 1, wherein a fixing bushing is further provided on said rack.
3. The linear cutting machine according to claim 1 or 2, characterized in that the cutting gun is an oxy-acetylene cutting gun.
4. The linear cutter as set forth in claim 2, wherein said cutting torch is a plasma torch secured by a retaining sleeve on said rack.
5. The linear cutting machine according to claim 1 or 2, further comprising: an electrical energy storage mechanism;
the electric energy storage mechanism is connected with the cutting machine running mechanism through a cable and provides a stable power supply for the cutting machine running mechanism.
6. The linear cutting machine according to claim 5, characterized in that the electric energy storage mechanism comprises: the electric bicycle comprises a base, a handle, a battery box, a bolt hole, a battery and wheels;
a storage battery box is arranged on the base, and a handle and a bolt hole are arranged on one side of the storage battery box; the base, the storage battery box and the handle are welded into a whole;
a storage battery is arranged in the storage battery box;
wheels are arranged on two sides of the base.
7. The linear cutting machine according to claim 1 or 2, wherein the control box includes a power control switch, a trolley travel direction control switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546642.6A CN105081512B (en) | 2015-08-31 | 2015-08-31 | Linear cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546642.6A CN105081512B (en) | 2015-08-31 | 2015-08-31 | Linear cutting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105081512A CN105081512A (en) | 2015-11-25 |
| CN105081512B true CN105081512B (en) | 2017-07-07 |
Family
ID=54563328
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510546642.6A Active CN105081512B (en) | 2015-08-31 | 2015-08-31 | Linear cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105081512B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4192487A (en) * | 1978-07-18 | 1980-03-11 | Krieg Adrian H | Apparatus for cutting sheet plate |
| CN2449852Y (en) * | 2000-09-30 | 2001-09-26 | 蒋伟 | Steel billet flame cutter |
| CN2608216Y (en) * | 2003-03-28 | 2004-03-31 | 中国人民解放军国防科学技术大学 | Modular polar coordinate digital controlled cutter |
| CN2716336Y (en) * | 2004-08-13 | 2005-08-10 | 徐州鹏达基桩工程机械研究所 | Hydraulic step type plate inserting machine |
| CN201611854U (en) * | 2009-12-10 | 2010-10-20 | 胜利石油管理局电力管理总公司东区供电公司 | AC/DC full-automatic mobile power supply |
| KR20140013564A (en) * | 2012-07-25 | 2014-02-05 | 김맹진 | Sludge protection device and method for protection |
| CN203863187U (en) * | 2013-10-14 | 2014-10-08 | 安徽省巢湖市群欣新材料有限公司 | Flame gun frame of trolley type flame plate cutting machine |
-
2015
- 2015-08-31 CN CN201510546642.6A patent/CN105081512B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4192487A (en) * | 1978-07-18 | 1980-03-11 | Krieg Adrian H | Apparatus for cutting sheet plate |
| CN2449852Y (en) * | 2000-09-30 | 2001-09-26 | 蒋伟 | Steel billet flame cutter |
| CN2608216Y (en) * | 2003-03-28 | 2004-03-31 | 中国人民解放军国防科学技术大学 | Modular polar coordinate digital controlled cutter |
| CN2716336Y (en) * | 2004-08-13 | 2005-08-10 | 徐州鹏达基桩工程机械研究所 | Hydraulic step type plate inserting machine |
| CN201611854U (en) * | 2009-12-10 | 2010-10-20 | 胜利石油管理局电力管理总公司东区供电公司 | AC/DC full-automatic mobile power supply |
| KR20140013564A (en) * | 2012-07-25 | 2014-02-05 | 김맹진 | Sludge protection device and method for protection |
| CN203863187U (en) * | 2013-10-14 | 2014-10-08 | 安徽省巢湖市群欣新材料有限公司 | Flame gun frame of trolley type flame plate cutting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105081512A (en) | 2015-11-25 |
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