CN105081048A - Automatic edge trimmer of forged or cast components - Google Patents

Automatic edge trimmer of forged or cast components Download PDF

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Publication number
CN105081048A
CN105081048A CN201510520504.0A CN201510520504A CN105081048A CN 105081048 A CN105081048 A CN 105081048A CN 201510520504 A CN201510520504 A CN 201510520504A CN 105081048 A CN105081048 A CN 105081048A
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China
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station
module
fixture
cleaning
axis
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CN201510520504.0A
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CN105081048B (en
Inventor
鲍官军
姚鹏飞
钱振
颜俊民
夏罕彪
王志恒
杨庆华
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Jiangmen Huaxiang Precision Electromechanical Co ltd
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Zhejiang University of Technology ZJUT
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Publication of CN105081048A publication Critical patent/CN105081048A/en
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Abstract

An automatic edge trimmer of forged or cast components comprises a rack, a rotary table module, a push rod module, a stamping module and a cleaning module, wherein the rotary table module, the push rod module, the stamping module and the cleaning module are arranged on the rack. The rotary table module comprises a rotary table and an interval rotation drive device driving the rotary table to do interval movement. A rotating shaft of the rotary table is connected with the interval rotation drive device. A feeding station, a material selecting station, a stamping station and a cleaning station are sequentially arranged on the rotary table in the rotating direction and provided with clamps for carrying blanks of the forged or cast components. The clamps are provided with through grooves for the blanks to be placed. The cross sections of the through grooves and the cross sections of the edge-trimmed components are matched. A finished product area is arranged below the through groove of the clamp located at the stamping station. The push rod module is arranged on the material selecting station. The stamping module is arranged on the stamping station. The cleaning module is arranged on the cleaning station. According to the automatic edge trimmer of the forged or cast components, the machining efficiency is improved, the safety is improved, and the machining speed is increased.

Description

Forging or mo(u)lded piece automatic trimmer
Technical field
The present invention relates to forging or mo(u)lded piece manufacture field, especially a kind of forging or mo(u)lded piece trimming equipment.
Background technology
Forging or mo(u)lded piece, such as copper valve, more than the copper valve formed forging or casting, the process on limit is an operation wasted time and energy.Forging mo(u)lded piece overlap is artificial trimming or semi-automatic trimming at present, wastes time and energy and there is potential safety hazard.Artificial excision work cannot be cleared up and excise part fast to excision overlap and is difficult to collect, and causes waste; Need to spend the plenty of time to the detection of part, production efficiency is low.
Summary of the invention
In order to overcome the deficiency that working (machining) efficiency is lower, security is lower, process velocity is slower of existing forging or mo(u)lded piece trimming mode, the invention provides a kind ofly improve working (machining) efficiency, promote security, the forging promoting process velocity or mo(u)lded piece automatic trimmer.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of forging or mo(u)lded piece automatic trimmer, described automatic trimmer comprises frame and rack-mounted panoramic table module, push rod module, punching module and cleaning module, described panoramic table module comprises panoramic table and for driving the intermittent-rotation drive unit of panoramic table intermittent movement, rotating shaft and the described interval of described panoramic table return drive unit and are connected, described panoramic table is in rotational direction provided with feeding station successively, to select materials station, punching press station and cleaning station, each station is all provided with the fixture in order to place forging or mo(u)lded piece blank, described fixture is provided with the through slot of placing for blank, the cross section of described through slot mates with the cross section of the part after trimming, the below being positioned at the through slot of the fixture of punching press station is finished product district, described station of selecting materials arranges push rod module, described punching press station arranges punching module, described cleaning station arranges cleaning module, wherein, described punching module comprises punching tool, the base of tool, guide rail and the punch driving device for driving punching tool to move up and down, described punching tool is positioned at the top of punching press station place fixture, described punching tool is arranged on the base of tool, the described base of tool can be arranged on guide rail up and down, described guide rail is fixed in frame, the described base of tool is connected with punch driving device.
Further, described push rod module comprises the height whether position detection components of standard and the pushing material component for being released by waste material for detecting forging or mo(u)lded piece, described position detection components comprises platen, displacement transducer and the Y-axis retractable driving device for driving platen to move up and down, described platen is positioned at directly over station place fixture of selecting materials, described platen is connected with institute displacement sensors, and institute's displacement sensors is connected with described Y-axis retractable driving device; Described pushing material component comprises push rod and for driving the X-axis retractable driving device of push rod left and right translation, described push rod is positioned at the side of station place fixture of selecting materials, and described push rod is connected with described X-axis retractable driving device.
Further again, described Y-axis retractable driving device comprises Y-axis cylinder, cylinder fixture and fixed leg, the telescopic shaft of described Y-axis cylinder is connected with institute displacement sensors, described Y-axis cylinder is fixed on described cylinder fixture, described cylinder fixture is arranged on fixed leg, and described fixed leg is arranged in frame.
Described X-axis retractable driving device comprises X-axis cylinder and X-axis cylinder fixture, and the expansion link of described X-axis cylinder is connected with described push rod, and described X-axis cylinder is fixed on described X-axis cylinder fixture, and described X-axis cylinder fixture is arranged in frame.
The arranged beneath liftout assembly of described pusher station, described liftout assembly comprises jacking block and for driving jacking block from top to bottom through the jacking block driving mechanism of through slot, described jacking block is positioned at immediately below the through slot of the fixture of described pusher station.When being judged to be waste material, because forging or mo(u)lded piece are placed on fixture, half may be had and fall in through slot, drive liftout assembly forging or mo(u)lded piece blank upwards can be released from through slot, so that waste material is released by push rod, avoid occurring stuck situation.
Further, described cleaning module comprises cylinder brush and the cleaning driving mechanism for driving cylinder brush to rotate, and described cylinder brush is positioned at the top of cleaning station place fixture, and the rotating shaft of described cylinder brush is connected with described cleaning driving mechanism.
Described cleaning driving mechanism comprises cleaning motor, and the output shaft of described cleaning motor installs the first sprocket wheel, and described first sprocket wheel is connected with the second chain gear transmission by chain, and the rotating shaft of described second sprocket wheel connects with the rotating shaft of described cylinder brush.
The rotating shaft two ends of described cylinder brush are arranged on bearing, and described bearing is arranged in frame.
The circular arc compartment of terrains such as described feeding station, station of selecting materials, punching press station and cleaning station are arranged in a circle of described panoramic table.This is preferred a kind of arrangement, certainly, also can select other modes.
Described automatic trimmer also comprises controller, described controller all returns drive unit, punch driving device, displacement transducer, Y-axis retractable driving device and X-axis retractable driving device and is connected with described interval, described controller comprises and records move down distance for receiving displacement transducer signal when platen contacts with forging or mo(u)lded piece, optionally starts the control module of selecting materials of X-axis retractable driving device with preset value after comparing.
Beneficial effect of the present invention is mainly manifested in: 1, improve working (machining) efficiency, promote security, promote process velocity; 2, save labor cost, improving product fine quality rate, manufacture simple, processing stability is high.
Accompanying drawing explanation
Fig. 1 is the main TV structure figure after blank puts into bead cutter;
Fig. 2 is the main TV structure figure that bead cutter carries out trimming operation;
Fig. 3 is the partial enlarged drawing in Fig. 2 in dotted line frame;
Fig. 4 is the backsight structure chart that bead cutter carries out trimming operation;
Fig. 5 is the upper TV structure figure of copper valve fixture.
Wherein, 1, four station panoramic table modules; 11, copper valve fixture; 12, blank slot; 2, push rod module; 21, platen; 22, displacement transducer; 23, Y-axis cylinder; 24, the U-shaped fixture of Y-axis cylinder; 25, T-shaped fixed leg; 26, X-axis cylinder; 27, push rod; 28, X-axis cylinder fixture; 29, jacking block; 30, jacking block driving mechanism; 3, punching module; 31, cutter; 32, the base of tool; 33, guide rail; 34, hydraulic press; 4, module is cleared up; 41, direct current generator; 42, the first sprocket wheel; 43, the second sprocket wheel; 44, chain (between sprocket wheel 1 and sprocket wheel 2); 45, axle; 46, round brush is justified; 47, rolling bearing units; 48, machine governor.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
With reference to Fig. 1 ~ Fig. 4, a kind of forging or mo(u)lded piece automatic trimmer, described automatic trimmer comprises frame and rack-mounted panoramic table module 1, push rod module 2, punching module 3 and cleaning module 4, described panoramic table module comprises panoramic table and for driving the intermittent-rotation drive unit of panoramic table intermittent movement, rotating shaft and the described interval of described panoramic table return drive unit and are connected, described panoramic table is in rotational direction provided with feeding station successively, to select materials station, punching press station and cleaning station, each station is all provided with the fixture 11 in order to place forging or mo(u)lded piece blank, described fixture 11 is provided with the through slot of placing for blank, the cross section of described through slot mates with the cross section of the part after trimming, the below being positioned at the through slot of the fixture of punching press station is finished product district, described station of selecting materials arranges push rod module 2, described punching press station arranges punching module 3, described cleaning station is arranged cleaning module 4, wherein, described punching module 3 comprises punching tool 31, the base of tool 32, guide rail 33 and the punch driving device 34 for driving punching tool to move up and down, described punching tool 31 is positioned at the top of punching press station place fixture, described punching tool 31 is arranged on the base of tool 32, the described base of tool 32 can be arranged on guide rail 33 up and down, described guide rail 33 is fixed in frame, the described base of tool 32 is connected with punch driving device 34.
This punch driving device 34 can be hydraulic press, also can be other type of drive.
Further, described push rod module 2 comprises the height whether position detection components of standard and the pushing material component for being released by waste material for detecting forging or mo(u)lded piece, described position detection components comprises platen 21, displacement transducer 22 and the Y-axis retractable driving device for driving platen to move up and down, described platen 21 is positioned at directly over station place fixture of selecting materials, described platen 21 is connected with institute displacement sensors 22, and institute's displacement sensors 22 is connected with described Y-axis retractable driving device; Described pushing material component comprises push rod 27 and for driving the X-axis retractable driving device of push rod left and right translation, described push rod 27 is positioned at the side of station place fixture of selecting materials, and described push rod 27 is connected with described X-axis retractable driving device.
Further again, described Y-axis retractable driving device comprises Y-axis cylinder 23, cylinder fixture 24 and fixed leg 25, the telescopic shaft of described Y-axis cylinder 23 is connected with institute displacement sensors 22, described Y-axis cylinder 23 is fixed on described cylinder fixture 24, described cylinder fixture 24 is arranged on fixed leg 25, and described fixed leg 25 is arranged in frame.
Described X-axis retractable driving device comprises X-axis cylinder 26 and X-axis cylinder fixture 28, the expansion link of described X-axis cylinder 26 is connected with described push rod 27, described X-axis cylinder 26 is fixed on described X-axis cylinder fixture 28, and described X-axis cylinder fixture 28 is arranged in frame.
The arranged beneath liftout assembly of described pusher station, described liftout assembly comprises jacking block 29 and for driving jacking block from top to bottom through the jacking block driving mechanism 30 of through slot, described jacking block is positioned at immediately below the through slot of the fixture of described pusher station.When being judged to be waste material, because forging or mo(u)lded piece are placed on fixture, there is half to fall in through slot, drive liftout assembly forging or mo(u)lded piece blank upwards can be released from through slot, so that waste material is released by push rod, avoid occurring stuck situation.
Further, described cleaning module comprises cylinder brush 46 and the cleaning driving mechanism for driving cylinder brush to rotate, and described cylinder brush 46 is positioned at the top of cleaning station place fixture, and the rotating shaft of described cylinder brush 46 is connected with described cleaning driving mechanism.
Described cleaning driving mechanism comprises cleaning motor 41, the output shaft of described cleaning motor is installed the first sprocket wheel 42, described first sprocket wheel 42 is in transmission connection by chain 44 and the second sprocket wheel 43, and the rotating shaft 45 of described second sprocket wheel 43 connects with the rotating shaft of described cylinder brush 46.
The rotating shaft two ends of described cylinder brush 46 are arranged on bearing 47, and described bearing 47 is arranged in frame.Described cleaning motor can select direct current generator, also can be other types.
The circular arc compartment of terrains such as described feeding station, station of selecting materials, punching press station and cleaning station are arranged in a circle of described panoramic table.This is preferred a kind of arrangement, certainly, also can select other modes.
Described automatic trimmer also comprises controller, described controller all returns drive unit, punch driving device, displacement transducer, Y-axis retractable driving device and X-axis retractable driving device and is connected with described interval, described controller comprises and records move down distance for receiving displacement transducer signal when platen contacts with forging or mo(u)lded piece, optionally starts the control module of selecting materials of X-axis retractable driving device with preset value after comparing.
Certainly, this controller is connected with cleaning driving mechanism simultaneously, in a word, is realized the Based Intelligent Control of trimming by controller.
The through slot of the present embodiment comprises at least two, and at least two through slots are arranged symmetrically with on fixture, for different parts, can arrange 1,2 or multiple through slot.Such as forging or mo(u)lded piece are for copper valve, through slot is provided with 2, and to arrange about center line symmetry, because the shape facility of copper valve defines on through slot with side through hole, the left side of left through slot with side through hole, the right side of right through slot with side through hole, in artificial loading process, only need the orientation of the copper valve blank according to artificial clamping, select the position of close side through hole to carry out rapid material-feeding; Effectively prevent the operation of rotary copper valve blank, be convenient to quick, accurately must realize whole working angles.
The forging of the present embodiment or mo(u)lded piece are described for copper valve, each station of panoramic table module is provided with the fixture 11 of blank, the blank horizontal positioned on fixture with overlap can be made, described fixture is provided with the through slot of placing for blank, the cross section of described through slot mates with the cross section of the part after trimming, the below of described through slot is finished product collecting zone, the blank of copper valve with overlap takes out from streamline by workman, certain the blank slot being placed on the fixture of the feeding station of panoramic table according to motion road strength the shortest principle keeps horizontal positioned, panoramic table moves a station, the fixture being loaded with blank is delivered to station of selecting materials, selecting materials, station push rod module carries out position detection to blank, push rod module is by platen 21, displacement transducer 22, Y-axis cylinder 23, fixture 24, fixed leg 25, X-axis cylinder 26, push rod 27 and X-axis cylinder fixture 28 form, Y-axis cylinder 23 moves down and drives platen 21 and displacement transducer 22 to move down, when platen touches copper valve, displacement transducer record Y-axis moves down distance, pass host computer back, in host computer, detection numerical value is compared with setting value, if beyond scope, then the through slot of sorter position fixture can be risen and liftout assembly, the jacking block 29 of liftout assembly rises and is lifted by the script blank be placed in groove, now the push rod 27 of X-direction stretches out and sends copper valve back to garbage area, meet scope then blank enter next station, at punching press station punching module by cutter 31, the base of tool 32, guide rail 33 and hydraulic press 34 form, each several part is connected by bolt, and when blank arrives punching press station, hydraulic press carry its tools moves downward, overlap around excision blank, the blank of cut overlap can fall into through slot, is sent to finished product district.
Blank completes punching press at punching press station, after finished product reclaims, fixture is sent to cleaning station by panoramic table module again action, cleaning module is by direct current generator 41, first sprocket wheel 42, second sprocket wheel 43, chain 44, axle 45, cylinder brush 46, rolling bearing units 47 and machine governor 48 form, direct current generator 41 drives the first sprocket wheel 42 to move by axle, the rotation of the first sprocket wheel drives chain 44 to rotate, thus drive the rotation of the second sprocket wheel 43, second sprocket wheel 43 is connected by axle with circle round brush 46, rotate simultaneously, and rolling bearing units 47 are for fixing direct current generator, the overlap that the punching press of punching module produces can be cleared up garbage area and carry out garbage collection and recovery by the rotation of circle round brush.
Workman is after streamline captures the blank of a band overlap, blank is placed on the station one of revolution module, turn round module action afterwards, station one position will be moved to by station four module before, now workman again captures and is with overlap blank to carry out placement action, and the action cycle of workman is an action cycle of four station rotary modules.
In the present embodiment, workman can, by the copper valve blank of band overlap, be placed in the copper valve pool position of fixture from streamline accurately; Four described station revolution module platform modules, each station is provided with copper valve fixture, and makes four stations on panoramic table, accurately turns round by station; Described push rod module is provided with displacement transducer, a station workman can be detected whether by blank placement location absolutely accurate, ensure whole process safety, efficiently; Described punching module adopts trimming hydraulic machine, and load capacity is strong, working stability; Described cleaning module coordinates round round brush closely to form by a high-speed rotation and with system, under the gyration justifying round brush quick rotation and panoramic table, the overlap that punching press can be made to produce is cleared up fast, and whole scale removal process is very efficient.

Claims (10)

1. a forging or mo(u)lded piece automatic trimmer, it is characterized in that: described automatic trimmer comprises frame and rack-mounted panoramic table module, push rod module, punching module and cleaning module, described panoramic table module comprises panoramic table and for driving the intermittent-rotation drive unit of panoramic table intermittent movement, rotating shaft and the described interval of described panoramic table return drive unit and are connected, described panoramic table is in rotational direction provided with feeding station successively, to select materials station, punching press station and cleaning station, each station is all provided with the fixture in order to place forging or mo(u)lded piece blank, described fixture is provided with the through slot of placing for blank, the cross section of described through slot mates with the cross section of the part after trimming, the below being positioned at the through slot of the fixture of punching press station is finished product district, described station of selecting materials arranges push rod module, described punching press station arranges punching module, described cleaning station arranges cleaning module, wherein, described punching module comprises punching tool, the base of tool, guide rail and the punch driving device for driving punching tool to move up and down, described punching tool is positioned at the top of punching press station place fixture, described punching tool is arranged on the base of tool, the described base of tool can be arranged on guide rail up and down, described guide rail is fixed in frame, the described base of tool is connected with punch driving device.
2. forging as claimed in claim 1 or mo(u)lded piece automatic trimmer, it is characterized in that: described push rod module comprises the height whether position detection components of standard and the pushing material component for being released by waste material for detecting forging or mo(u)lded piece, described position detection components comprises platen, displacement transducer and the Y-axis retractable driving device for driving platen to move up and down, described platen is positioned at directly over station place fixture of selecting materials, described platen is connected with institute displacement sensors, and institute's displacement sensors is connected with described Y-axis retractable driving device; Described pushing material component comprises push rod and for driving the X-axis retractable driving device of push rod left and right translation, described push rod is positioned at the side of station place fixture of selecting materials, and described push rod is connected with described X-axis retractable driving device.
3. forging as claimed in claim 2 or mo(u)lded piece automatic trimmer, it is characterized in that: described Y-axis retractable driving device comprises Y-axis cylinder, cylinder fixture and fixed leg, the telescopic shaft of described Y-axis cylinder is connected with institute displacement sensors, described Y-axis cylinder is fixed on described cylinder fixture, described cylinder fixture is arranged on fixed leg, and described fixed leg is arranged in frame.
4. forge as claimed in claim 2 or claim 3 or mo(u)lded piece automatic trimmer, it is characterized in that: described X-axis retractable driving device comprises X-axis cylinder and X-axis cylinder fixture, the expansion link of described X-axis cylinder is connected with described push rod, described X-axis cylinder is fixed on described X-axis cylinder fixture, and described X-axis cylinder fixture is arranged in frame.
5. forge as claimed in claim 2 or claim 3 or mo(u)lded piece automatic trimmer, it is characterized in that: the arranged beneath liftout assembly of described pusher station, described liftout assembly comprises jacking block and for driving jacking block from top to bottom through the jacking block driving mechanism of through slot, described jacking block is positioned at immediately below the through slot of the fixture of described pusher station.
6. the forging as described in one of claims 1 to 3 or mo(u)lded piece automatic trimmer, it is characterized in that: described cleaning module comprises cylinder brush and the cleaning driving mechanism for driving cylinder brush to rotate, described cylinder brush is positioned at the top of cleaning station place fixture, and the rotating shaft of described cylinder brush is connected with described cleaning driving mechanism.
7. forging as claimed in claim 6 or mo(u)lded piece automatic trimmer, it is characterized in that: described cleaning driving mechanism comprises cleaning motor, the output shaft of described cleaning motor installs the first sprocket wheel, described first sprocket wheel is connected with the second chain gear transmission by chain, and the rotating shaft of described second sprocket wheel connects with the rotating shaft of described cylinder brush.
8. the forging as described in one of claims 1 to 3 or mo(u)lded piece automatic trimmer, is characterized in that: the circular arc compartment of terrains such as described feeding station, station of selecting materials, punching press station and cleaning station are arranged in a circle of described panoramic table.
9. forging as claimed in claim 1 or mo(u)lded piece automatic trimmer, it is characterized in that: described automatic trimmer also comprises controller, described controller all returns drive unit with described interval and punch driving device is connected.
10. forging as claimed in claim 2 or mo(u)lded piece automatic trimmer, it is characterized in that: described automatic trimmer also comprises controller, described controller all returns drive unit, punch driving device, displacement transducer, Y-axis retractable driving device and X-axis retractable driving device and is connected with described interval, described controller comprises and records move down distance for receiving displacement transducer signal when platen contacts with forging or mo(u)lded piece, optionally starts the control module of selecting materials of X-axis retractable driving device with preset value after comparing.
CN201510520504.0A 2015-08-24 2015-08-24 Automatic edge trimmer of forged or cast components Active CN105081048B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112058989A (en) * 2020-09-07 2020-12-11 谭冻冻 Stamping equipment for sheet metal parts
CN112170257A (en) * 2020-09-11 2021-01-05 湖南优德电子科技有限公司 Be convenient for product inspection processing cabinet
CN113957230A (en) * 2021-09-16 2022-01-21 张雯皓 Heat treatment quenching equipment for rolling body

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Publication number Priority date Publication date Assignee Title
EP0710523A1 (en) * 1994-11-04 1996-05-08 Brockhaus Söhne GmbH & Co. KG Method and apparatus for deburring and calibrating of forged workpieces
JPH11267945A (en) * 1998-03-24 1999-10-05 Mitsubishi Heavy Ind Ltd Deburring device, deburring method, chamfering device and chamfering method
DE202011051331U1 (en) * 2011-09-16 2011-11-09 Felsomat Gmbh & Co. Kg Rotary table machine tool with laser welding station
CN203635709U (en) * 2013-12-03 2014-06-11 罗信精密零件(上海)有限公司 Full-automatic multi-station stamping equipment for automobile ABS integral valve end caps
CN203817891U (en) * 2014-04-25 2014-09-10 黄顺 Multipurpose automatic machine tool
CN204912418U (en) * 2015-08-24 2015-12-30 浙江工业大学 Forge or mo(u)lded piece automatic trimmer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0710523A1 (en) * 1994-11-04 1996-05-08 Brockhaus Söhne GmbH & Co. KG Method and apparatus for deburring and calibrating of forged workpieces
JPH11267945A (en) * 1998-03-24 1999-10-05 Mitsubishi Heavy Ind Ltd Deburring device, deburring method, chamfering device and chamfering method
DE202011051331U1 (en) * 2011-09-16 2011-11-09 Felsomat Gmbh & Co. Kg Rotary table machine tool with laser welding station
CN203635709U (en) * 2013-12-03 2014-06-11 罗信精密零件(上海)有限公司 Full-automatic multi-station stamping equipment for automobile ABS integral valve end caps
CN203817891U (en) * 2014-04-25 2014-09-10 黄顺 Multipurpose automatic machine tool
CN204912418U (en) * 2015-08-24 2015-12-30 浙江工业大学 Forge or mo(u)lded piece automatic trimmer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112058989A (en) * 2020-09-07 2020-12-11 谭冻冻 Stamping equipment for sheet metal parts
CN112170257A (en) * 2020-09-11 2021-01-05 湖南优德电子科技有限公司 Be convenient for product inspection processing cabinet
CN113957230A (en) * 2021-09-16 2022-01-21 张雯皓 Heat treatment quenching equipment for rolling body
CN113957230B (en) * 2021-09-16 2023-08-11 南京升华南钢金属材料有限公司 Heat treatment quenching equipment for rolling bodies

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