Vertical powder spraying spray room cleaning plant
Technical field
The present invention relates to spray painting room technical field, be specifically related to vertical powder spraying spray room cleaning plant.
Background technology
In conventional powder spraying spray room, when spraying equipment adopts electrostatic spraying, in the process of dusting, the powder of most static electrification can be attached on workpiece, a part of then can adhere to spray house-owner body wall on.When changing powder, if cleaning is clean, multiple powder can be caused used in combination, affect coating quality, therefore need to clean out the powder on the wall of spray house-owner body with powder cleaning device, to reach the effect that recycles and to avoid the used in combination of multiple spray coating powder.In coating equipment, traditional cleaning plant adopts the manner of cleaning up of air-blowing, and its shortcoming is that cleaning is clean not, and the colour changing time is long.
Conventional powder spraying spray room adopts PE film, because PE film easily damages, need with conveying device regular update PE film, not only consumptive material, and energy consumption is large.Original PE film spray room only has 1900mm due to thin-film width, film replace and in use procedure due to the restriction of transmission mechanism, cause film to launch completely, the actual width that uses only has 1500mm-1600mm, and causes powder to be more prone to overflow.
As shown in Figure 1, tradition spray house-owner body 111 U-shaped profile in conventional powder spraying spray room 11, powder spray spray room is U-shaped spray room, its shortcoming is that the wind-force spraying house-owner's body both sides can disturb mutually, cause middle powder eddy flow, be unfavorable for the recovery of powder, the powder be detained in the middle of the cleaning of belt conveyor clearing apparatus need be installed at middle part additional, therefore can increase energy consumption and bring belt deterioration; In addition, the wind-force of tradition spray house-owner's body 111 corner is little, easily causes powder excessive, is unfavorable for the recovery of powder and the working environment in workshop.
Summary of the invention
The object of the invention is to disclose vertical powder spraying spray room cleaning plant, solve traditional traditional cleaning plant cleaning clean not, the problem that the colour changing time is long, solve the problem that conventional powder spraying spray room PE film easily damages, actual use width is little further, the problem that required energy consumption is large, belt deterioration is large.
For achieving the above object, the present invention adopts following technical scheme:
Vertical powder spraying spray room cleaning plant, comprises guide rod column, is flexibly connected the cleaning plant of this guide rod column, connects the drive unit of this cleaning plant and is located at several pulse valves on guide rod column; Guide rod column is located at the spray house-owner body both sides in vertical powder spraying spray room and is vertically placed, and drive unit drives cleaning plant to do upper and lower displacement campaign along guide rod column; Several pulse valves are vertically arranged along guide rod column; Cleaning plant comprises pressing plate, be located at cleaning scraper plate on pressing plate outer wall and for regulating the supporting bar structure of pressing plate; Be provided with airduct in pressing plate, be provided with several air outlets along airduct, pulse valve connects air outlet by airduct and controls air outlet to the main body inner wall blowing of spray room, realizes the powder in cleaning spray room main body inner wall; Cleaning scraper plate and the matching form of spray room main body inner wall merge and realize wiping and spray room main body inner wall.
Further, described air outlet and horizontal plane are 45° angle.
Further, the V-shaped structure of cross section of described spray house-owner body; The V-shaped structure of shape of described pressing plate and described cleaning scraper plate.
Further, described pressing plate comprises two side levers, and these two side levers form angle; The two ends of described supporting bar structure connect the inwall of pressing plate two side levers respectively.
Further, described supporting bar structure comprises Telescopic positioning lever and telescopic supporting rod, and Telescopic positioning lever two ends connect the inwall of described pressing plate two side levers respectively by telescopic supporting rod.
Further, described pressing plate is PVC pressing plate; The PVC rod that described telescopic supporting rod comprises pvc pipe and coordinates with this pvc pipe, pvc pipe to be set on PVC rod and to be connected by spring, realizes the Telescopic of telescopic supporting rod.
Further, described drive unit is connected by pulley, belt and tank chain and drives described cleaning plant displacement, and drive unit is driving motor.
Further, described spray house-owner body comprises the first side plate and the second side plate, and the right edge of the first side plate and the limit, left side of the second side plate are connected, and the first side plate and the second side plate form included angle A, and included angle A meets 60 °≤A≤120 °.
Further, described vertical powder spraying spray room also comprises exhaust column, blower fan and separation of air from dust device; The position that first side plate of described spray house-owner body is connected with the second side plate is provided with exhausting seam, and this exhausting seam is by exhaust column connecting fan, and this blower and pipeline connects separation of air from dust device.
Further, described first side plate and described second side plate are PVC side plate.
Compared with prior art, beneficial effect of the present invention:
The present invention adopts cleaning scraper plate and the structure of air outlet, gas from the air outlet pressing plate along arrow N out, spray with the speed of 50m/s ~ 60m/s, formation air knife blows to the spray room main body inner wall of V-type; Adopt the manner of cleaning up wiped and combine with air-blowing, clear up more effective, make the colour changing time save 25%; Clear up more clean, avoid and change obscuring of powder latter two powder.
The present invention adopts the first side plate and the second side plate to form the v-shaped structure of angle, and V-type spray room wind distribution is even, and obviate the shortcoming that wind-force disturbs mutually, powder is not easily excessive.Included angle A meets 60 °≤A≤120 °, and be the angle number of degrees of the draw dust of optimum, dust collection efficiency is the highest, thoroughly clears up residual powder.First side plate and the second side plate are and adopt PVC side plate, without the belt deterioration in tradition spray room, without the loss of PE film, and energy-saving material.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the schematic diagram in conventional powder spraying spray room, and in figure, arrow represents airflow direction;
Fig. 2 is the schematic perspective view of vertical powder of the present invention spraying spray room cleaning plant;
Fig. 3 Fig. 2 omits the front elevational schematic of the guardrail of spray house-owner body, upper pipe, lower pipe;
Fig. 4 is the schematic top plan view of Fig. 3;
Fig. 5 is the schematic perspective view of Fig. 4 center platen side lever;
Fig. 6 is the front elevational schematic of Fig. 5;
Fig. 7 is the generalized section of Fig. 6 along M-M direction;
Fig. 8 is the front elevational schematic of Fig. 2;
Fig. 9 is the principle schematic in vertical powder spray spray room in the present embodiment, and in figure, arrow represents airflow direction;
In figure, 1-guide rod column; 2-cleaning plant; 21-pressing plate; 211-side lever; 22-clears up scraper plate; 23-clears up air knife; 23-air outlet; 24-supporting bar structure; 241-Telescopic positioning lever; 242-telescopic supporting rod; 2421-PVC manages; 2422-PVC rod; 25-airduct; 3-drive unit; 4-pulse valve; 5-sprays house-owner's body; 51-sprays room main body inner wall; 52-first side plate; 53-second side plate; 54-exhausting is stitched; The upper pipe of 55-; Pipe under 56-; 57-guard bar structure; 6-pulley; 7-belt; 8-tank chain; 9-blower fan; 10-separation of air from dust device; 11-conventional powder spraying spray room; 111-tradition spray house-owner body.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
If Fig. 2 is to vertical powder spraying spray room embodiment illustrated in fig. 9 cleaning plant, comprises the guide rod column 1 of the spray house-owner body both sides being located at vertical powder spraying spray room, be flexibly connected cleaning plant 2, the drive unit 3 connecting this cleaning plant 2, several pulse valves 4 be located on guide rod column 1 of guide rod column 1.Guide rod column 1 is placed along the axis vertical of spray house-owner body 5, and drive unit 3 drives cleaning plant 2 to do upper and lower displacement campaign along guide rod column 1; Several pulse valves 4 are vertically arranged along guide rod column 1.
The V-shaped structure of cross section of spray house-owner body 5.Cleaning plant 2 comprises pressing plate 21, be located at cleaning scraper plate 22 on pressing plate outer wall and supporting bar structure 24; Be provided with airduct 25 in pressing plate 21, be provided with several air outlets 23 along airduct 25, pulse valve 4 connects air outlet 23 by airduct and controls air outlet 23 dries to spray room main body inner wall 51, and air outlet 23 and horizontal plane are angle, preferred 45° angle; The gas inputted due to the airduct of pressing plate 21 can spray from air outlet 23, produces the efficient air knife of strong impact force, for the powder in cleaning spray room main body inner wall 51.As shown in Figure 7, gas from the air outlet 23 pressing plate along arrow N out, spray with the speed of 50m/s ~ 60m/s, form air knife and blow to the spray room main body inner wall 51 of V-type.The present embodiment adopts the structure of cleaning scraper plate 22 and air outlet 23, adopts the manner of cleaning up wiped and combine with air-blowing, clears up more effective, makes the colour changing time save 25%; Clear up more clean, avoid and change obscuring of powder latter two powder.
The V-shaped structure of shape of pressing plate 21 and cleaning scraper plate 22; Pressing plate 21 comprises two side levers 23, and these two side levers form angle; Cleaning scraper plate 22 merges with the matching form of spray room main body inner wall 51 and sprays room main body inner wall 51 for wiping.The two ends of supporting bar structure 24 connect the inwall of pressing plate two side levers 23 respectively.Pressing plate 21 is PVC pressing plate (PVC: polyvinyl chloride, Polyvinylchloride), light and with low cost.
In the present embodiment, supporting bar structure 24 comprises Telescopic positioning lever 241 and telescopic supporting rod 242, and Telescopic positioning lever 24 two ends connect the inwall of pressing plate 21 two side levers respectively by telescopic supporting rod 242.The PVC rod 2422 that telescopic supporting rod 242 comprises pvc pipe 2421 and coordinates with this pvc pipe, pvc pipe 2421 to be set on PVC rod 2422 and to be connected by spring, realizes the Telescopic of telescopic supporting rod 242.The thrust of regulating spring during assembling, realizes cleaning air knife 23 and fits tightly with spray room main body inner wall 51.Drive unit 3 is connected by pulley 6, belt 7 and tank chain 8 and drives cleaning plant 2 displacement, and drive unit 3 is driving motor.
As further illustrating the present embodiment, its workflow is now described: S1, when there being powder to be attached in V-type spray room main body inner wall 51, cleaning plant 2 in the present embodiment is from the top of spray house-owner body 5, down move along guide rod column 1, cleaning plant cleaning scraper plate 22 from top to bottom will spray room main body inner wall 51 wipe one time after get back to the top of spray house-owner body.In S2, the present embodiment, a guide rod column 1 is provided with 5 pulse valves 4 successively along vertical direction, each pulse valve correspondence connects and controls a cleaning air knife 23 on pressing plate 21.Along with pressing plate 21 down moves along guide rod column 1 again, pulse valve 4 closes one by one, ecto-entad cleaning air knife 23 starts one by one, blow with the inwall of the wind speed 45° angle of 50-60m/s facing to V-type spray house-owner body, blow off the powder be attached in spray room main body inner wall 51, then during powder down, trapped the powder fallen to retracting device by aspiration channel, the powder bottom spray house-owner body 5 then sucks exhaust column by the pulsed wind groove of bottom and realizes reclaiming.
Vertical powder spraying spray room in the present embodiment also comprises exhaust column, blower fan 9 and separation of air from dust device 10.Spray house-owner body 5 comprises the first side plate 52 and the right edge of the second side plate 53, first side plate 52 and the limit, left side of the second side plate 53 and is connected, and the first side plate 52 and the second side plate 53 form included angle A, and in the present embodiment, included angle A meets 60 °≤A≤120 °, preferably 90 °.The position that first side plate 52 of spray house-owner body is connected with the second side plate 53 is provided with exhausting seam 54.Exhausting seam is by exhaust column connecting fan 9, and blower fan 9 connects separation of air from dust device 10 by pipeline.The cross section of spray house-owner body 5 adopts v-shaped structure, and V-type spray room wind distribution is even, and obviate the shortcoming that wind-force disturbs mutually, powder is not easily excessive.First side plate 52 and the second side plate 53 are the PVC side plate adopting PVC material to make.Spray house-owner body adopts PVC material, replaces PE film, without the belt deterioration in tradition spray room, without the loss of PE film, and energy-saving material.Exhaust column is vertically arranged along exhausting seam, and exhaust column is lower narrow wide structure.
The exhaust column of spray house-owner body 5 is connected and composed by upper pipe 55 and lower pipe 56, and upper pipe 55 is straight pipe, and the vertical section of lower pipe 56 is trapezium structure wide at the top and narrow at the bottom.Spray house-owner body 5 also comprises the guard bar structure 57 of maintaining, and guard bar structure 57 is located at spray room body top, is convenient to service equipment and installs other accessory etc.The bottom front position of spray house-owner body is also provided with safety door and deep bead, and safety door can prevent lift from declining and hurt people's (having warning function), and deep bead can prevent powder excessive.
Other structure of the present embodiment is see prior art.
The present invention is not limited to above-mentioned embodiment, if do not depart from the spirit and scope of the present invention to various change of the present invention or modification, if these are changed and modification belongs within claim of the present invention and equivalent technologies scope, then the present invention is also intended to comprise these change and modification.