CN105080726A - Movable electrode dust removal device and dust removal method - Google Patents
Movable electrode dust removal device and dust removal method Download PDFInfo
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- CN105080726A CN105080726A CN201510555263.3A CN201510555263A CN105080726A CN 105080726 A CN105080726 A CN 105080726A CN 201510555263 A CN201510555263 A CN 201510555263A CN 105080726 A CN105080726 A CN 105080726A
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Abstract
The invention discloses a movable electrode dust removal device. The movable electrode dust removal device comprises a base, an electrode plate and dust removal brushes. The dust removal brushes are in pretightening force contact with the electrode plate. The dust removal brushes are arranged on the base and can move on the base relative to the electrode plate. The movable electrode dust removal device further comprises regulating mechanisms used for regulating the distances between the dust removal brushes and the electrode plate. The dust removal brushes are arranged on the regulating mechanisms. When the dust removal brushes are abraded and accordingly pretightening force is decreased, the regulating mechanisms drive the dust removal brushes to move towards the electrode plate by means of the self-gravity of the regulating mechanisms, so that the dust removal brushes are kept in continuous contact with the electrode plate and the pretightening force is constant. According to the movable electrode dust removal device, by means of the self-gravity of the regulating mechanisms, gaps formed by abraded bristles are compensated for at any time, and thus the dust removal brushes on the regulating mechanisms are in contact with the electrode plate all the time; besides, it is guaranteed that the dust removal brushes are in contact with the electrode plate through the constant pretightening force, so that dust on the electrode plate is removed.
Description
Technical field
The present invention relates to the technical field of electric cleaner, particularly relate to a kind of traveling electrode deashing device and ash removal method.
Background technology
At present, the purge mode of electric cleaner both domestic and external mainly mechanical vibrator mode and electromagnetic rapping.One as purge mode is improved, the utility model patent of Authorization Notice No. CN203355884U discloses electric precipitator positive plate deashing device, it comprises injection tube, winding-up mouth, gas bag, pulse valve, control system, compressed air system and tube connector, the quantity of winding-up mouth is multiple, the quantity of positive plate is polylith, winding-up mouth is identical with the quantity of positive plate, the outlet of compressed air system is communicated with the entrance of gas bag by tube connector, gas bag is provided with pulse valve, pulse valve controls opening and closing by control system, the outlet of pulse valve is communicated with one end of injection tube, the other end of injection tube is closed, a winding-up mouth is arranged on every block positive plate top, multiple winding-up mouth is arranged in injection tube and the two is communicated with and arranges.This utility model uses compressed air system, compressed air system is communicated with gas bag by tube connector, due to gas bag being equipped with pulse valve, pulse valve connects injection tube, injection tube is provided with winding-up mouth, winding-up mouth is arranged in positive plate top dead centre position, by the control of control system paired pulses valve, compressed air in injection tube is by the control of pulse valve, compressed air is at a high speed discharged under the effect of pulse valve, injection tube can produce a fan-shaped flow area by winding-up mouth, whole anode arranged plate (being made up of polylith positive plate) can be covered, the raw vibration of antianode plate scheduling and impact, and then reach the object of electric precipitator positive plate being carried out to deashing.This utility model is applicable to the situation of positive plate position not movement, for traveling electrode, limits the application thereon of this utility model.
Traveling electrode electric field Anodic part adopts the dust cleaning brush of mobile dust collecting pole plate and rotation, and negative electrode adopts the cathod system of conventional electric cleaner.The rotating shaft be connected with positive plate rotated by tumbler, drive positive plate to move upward, positive plate both sides are clamped by a pair columniform steel brush roller, by regulating the rotating speed of positive plate and steel brush roller, to remove the dust on positive plate.After steel brush roller Long-Time Service, bristle weares and teares gradually, steel brush roller and pole plate must be caused to produce gap, cause efficiency of dust collection to reduce, and at this moment must adjust pipe two stiff ends, make bristle near pole plate, allow bristle contact all the time with pole plate, guarantee ash-removal effect.
Application publication number be the disclosure of the invention of CN103418498A a kind of electric cleaner and deashing mechanism thereof, comprise at least two dust cleaning brushs being arranged at positive plate both sides of gathering dust, also comprise by drive-connecting shaft for the articulated part with housing pivot joint, two described dust cleaning brushs are arranged at the two ends of described articulated part respectively, and in two described dust cleaning brushs, one is greater than to the moment that described drive-connecting shaft produces the moment that another one produces described drive-connecting shaft.Although adopt this scheme that two dust cleaning brushs can be made tangent to the corresponding face of gathering dust of the anode that gathers dust all the time.But it goes back Problems existing, two dust cleaning brushs rely on the gravity of dust cleaning brush self to realize with the laminating in face of gathering dust, two dust cleaning brush in the vertical directions not in same plane, for the dust collection plate of in the vertical direction motion, will certainly affect its stability to the active force of dust collection plate.In addition, the rotation direction of two dust cleaning brushs is consistent with the rotation direction of the anode that gathers dust, and causes its dust removing effects not good.In view of this, the present inventor studies and devises a kind of traveling electrode deashing device, and this case produces thus.
Summary of the invention
The object of the present invention is to provide a kind of traveling electrode deashing device, after solving prior art dust cleaning brush Long-Time Service, bristle wear, the gap between the dust cleaning brush caused and battery lead plate cannot the problem of auto-compensation.
For achieving the above object, the present invention solves the technical scheme of its technical problem and is:
A kind of traveling electrode deashing device, comprises pedestal, battery lead plate and dust cleaning brush, is provided with pretightning force and contacts between dust cleaning brush with battery lead plate, and described dust cleaning brush is located on pedestal and also can be moved relative to described battery lead plate on described pedestal; Described deashing device also comprises the governor motion regulating described dust cleaning brush and battery lead plate distance, and described dust cleaning brush is located on described governor motion; Described pedestal is at least provided with an inclined plane, and the angle of described inclined plane is 30-60 °, and described governor motion is located in described inclined plane by self gravitation in movable mode; When described pretightning force being declined when dust cleaning brush wearing and tearing, described governor motion dependence self gravitation drives described dust cleaning brush to move to described battery lead plate, to keep continuous contact between described dust cleaning brush and described battery lead plate and pretightning force is constant.
As the preferred embodiment of embodiment, described governor motion comprises slide plate and guide rail, and described guide rail is located in described inclined plane, and described slide plate is located on described guide rail, and described dust cleaning brush is located on described slide plate.
As the preferred embodiment of embodiment, described governor motion also comprises bearing block, and bearing block described in two is located on described slide plate respectively, and the two ends of described dust cleaning brush are located on bearing block described in two respectively.
As the preferred embodiment of embodiment, described pedestal is provided with inclined plane described in two, and inclined plane described in two is arranged in falling " eight " shape mutually, and described battery lead plate to be located at described in two between inclined plane.
As the preferred embodiment of embodiment, slide plate described in two is located in inclined plane described in two respectively, and dust cleaning brush described in two is located on slide plate described in two respectively.
As the preferred embodiment of embodiment, described deashing device also comprises constant-voltage equipment, the pressure sensor that described constant-voltage equipment comprises motor, control circuit and is connected with described control circuit; Described sensor is used for the change directly or indirectly detecting described pretightning force, and described motor is connected with described slide plate; Described control circuit changes according to the force value that described pressure sensor detects and regulates described motor that described slide plate is moved in described inclined plane, makes the pretightning force between described dust cleaning brush and described positive plate constant.
As the preferred embodiment of embodiment, described deashing device also comprises damper, and described damper is located between described slide plate and described pedestal.
As the preferred embodiment of embodiment, described pedestal is provided with rotating shaft, and described inclined plane is located in rotating shaft and also can be rotated around the axis to change the angle of inclination of inclined plane thus adapt to different pretightning force demands.
As the preferred embodiment of embodiment, described deashing device also comprises the motor for driving described dust cleaning brush to rotate, and described motor is located on described governor motion, and is connected with described dust cleaning brush.
An ash removal method for traveling electrode deashing device, comprises the following steps:
Step one, preset pretightning force: in described control circuit, set a constant pretension force value, the size of described pretension force value can make dust cleaning brush be close to battery lead plate Rotary dust collecting, but be unlikely to be close to tension and cause dust cleaning brush normally not rotate; Described pretightning force is transferred to described slide plate by described motor, and described pretightning force is transferred to described battery lead plate by described dust cleaning brush on described slide plate again;
Step 2, deashing: dust cleaning brush Rotary dust collecting described in described driven by motor, described battery lead plate moves up and down, the direction of rotation of described dust cleaning brush is contrary with the direction of motion of described battery lead plate, discontinuous operation is carried out by dust cleaning brush described in described Electric Machine Control, namely work 2-3min, shut-down 8-10min, so moves in circles;
Step 3, wear-compensating: after described dust cleaning brush runs a period of time, after described dust cleaning brush bristle is worn, described governor motion relies on own wt to drive described dust cleaning brush to move to described positive plate, and the gap that described dust cleaning brush is worn is compensated;
Step 4, compensating approach: when after described dust cleaning brush deashing a period of time, exhaust gas dust easily causes described dust cleaning brush running resistance to increase in described dust cleaning brush accumulation, when described pressure sensor detects the pretension force value that pretightning force is greater than set by step one, described control circuit controls described motor, described motor drives described dust cleaning brush to move by described slide plate, makes described dust cleaning brush export constant pretightning force.
After a kind of traveling electrode deashing device of the present invention adopts technique scheme, namely pedestal, battery lead plate and dust cleaning brush is comprised, be provided with pretightning force between dust cleaning brush with battery lead plate to contact, described dust cleaning brush is located on pedestal and also can be moved relative to described battery lead plate on described pedestal; Described deashing device also comprises the governor motion regulating described dust cleaning brush and battery lead plate distance, described dust cleaning brush is located on described governor motion, when described pretightning force being declined when dust cleaning brush wearing and tearing, described governor motion relies on self gravitation to drive described dust cleaning brush to move to described battery lead plate, to keep described dust cleaning brush and described battery lead plate continuous contact and pretightning force is constant; The present invention is made to have following beneficial effect:
1. structure of the present invention is simple, and ash-removal effect is good.Governor motion relies on the Action of Gravity Field of self to drive dust cleaning brush, by compensating the bristle gap be worn at any time, the dust cleaning brush on governor motion being contacted with battery lead plate all the time, and then the dirt ash on battery lead plate is eliminated.
2. adjusting function of the present invention is accurate.The automatic driving of constant-voltage equipment is relied on to control to adjust mechanism, namely the most suitable pretightning force needed for dust remover laminating battery lead plate is calculated according to the situation at scene, when bristle is worn, pretightning force will decline, constant-voltage equipment then passes through the constant thrust of output automatically to governor motion, to keep pretightning force constant.Namely after electric cleaner longtime running, when exhaust gas temperature is below acid dew point, the water capacity in dust and flue gas easily accumulates crystallization on dust cleaning brush, increase the running resistance of dust cleaning brush, constant-voltage equipment of the present invention provides an active force to dust cleaning brush, make the pressure that between dust cleaning brush and battery lead plate, maintenance one is constant, and then reach the object precisely regulated.
3. the present invention is applied widely.The tilt adjustable of inclined plane of the present invention, can adapt to the demand of different pretightning force.
Accompanying drawing explanation
Fig. 1 is decomposition texture schematic diagram of the present invention;
Fig. 2 is package assembly schematic diagram of the present invention.
Main Reference label declaration
1. pedestal; 2. battery lead plate; 3. dust cleaning brush; 4. governor motion; 11. inclined planes; 31. motors; 41. slide plates; 42. guide rails; 43. bearing blocks.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the present invention is described in detail.
As shown in Figure 1 to Figure 2, the invention discloses a kind of traveling electrode deashing device, comprise pedestal 1, battery lead plate 2 and dust cleaning brush 3, dust cleaning brush 3 be provided with pretightning force between battery lead plate and contact, described dust cleaning brush 3 to be located on pedestal and can be moved relative to described battery lead plate on described pedestal 1; Described deashing device also comprises the governor motion 4 regulating described dust cleaning brush and battery lead plate distance, described dust cleaning brush 3 is located on described governor motion 4, described pedestal 1 is at least provided with an inclined plane 11, the angle of described inclined plane 11 is 30-60 °, preferably, the angle of described inclined plane 11 is 45 °, and described governor motion 4 is located in described inclined plane 11 by self gravitation in movable mode; When described pretightning force being declined when dust cleaning brush wearing and tearing, described governor motion 4 relies on self gravitation to drive described dust cleaning brush 3 to move to described battery lead plate, to keep described dust cleaning brush 3 and described battery lead plate continuous contact and pretightning force is constant.
After deduster longtime running, dust cleaning brush continues to contact with battery lead plate, cause dust cleaning brush surface abrasion, gap will be produced between dust cleaning brush surface and battery lead plate, if do not adjust, then can affect the deashing of battery lead plate, governor motion of the present invention relies on self gravitation to compensate the bristle gap be worn at any time, dust cleaning brush is contacted with battery lead plate all the time, and then the dirt ash on battery lead plate is eliminated.
As the preferred embodiment of embodiment, described governor motion 4 comprises slide plate 41 and guide rail 42, and described guide rail 42 is located in described inclined plane 11, and described slide plate 41 is located on described guide rail 42, and described dust cleaning brush 3 is located on described slide plate 41.
Because described inclined plane 11 is provided with angle of inclination, make described slide plate 41 have one along the downward component of described inclined plane 11, and then drive the dust cleaning brush 3 on described slide plate 41 to be close on the described dust cleaning brush 3 of described inclined plane 11 lower end.
As the preferred embodiment of embodiment, described governor motion 4 also comprises bearing block 43, and bearing block 43 described in two is located on described slide plate 41 respectively, and the two ends of described dust cleaning brush 3 are located on bearing block 43 described in two respectively.Described bearing block 43 is provided with bearing, rotates to facilitate described dust cleaning brush 3.
Certainly, because described bearing block 33 is located on described slide plate 41, described bearing block 43 itself is with certain weight, this weight acts on described slide plate 41, make described slide plate 41 can produce a larger downward component along described inclined plane 11, so that described deashing 3 is closely fitted on described battery lead plate, give full play to ash-removal effect.
As the preferred embodiment of embodiment, described pedestal 1 is provided with inclined plane 11 described in two, and inclined plane 11 described in two is mutually arranged in falling " eight " shape, and described battery lead plate to be located at described in two between inclined plane 11; Slide plate 41 described in two is located in inclined plane 11 described in two respectively, and described in two, dust cleaning brush 3 is located on slide plate 41 described in two respectively.Described dust cleaning brush is set respectively in battery lead plate both sides, can guarantees that the dust of battery lead plate both sides all can be eliminated effectively.
As the preferred embodiment of embodiment, described deashing device also comprises constant-voltage equipment (not shown), the pressure sensor that described constant-voltage equipment comprises motor, control circuit and is connected with described control circuit; Described sensor is used for the change directly or indirectly detecting described pretightning force, and described motor is connected with described slide plate; Described control circuit changes according to the force value that described pressure sensor detects and regulates described motor that described slide plate is moved in described inclined plane, makes the pretightning force between described dust cleaning brush and described positive plate constant.
As the preferred embodiment of embodiment, described deashing device also comprises damper (not shown), and described damper is located between described slide plate and described pedestal.In use, motor can produce vibration, this vibration is delivered on described pedestal by described slide plate, owing to being also provided with other equipment on pedestal, other equipment are had an impact, and then has influence on the precision of whole deashing device, after adopting damper of the present invention, effectively can prevent whole deashing device from producing vibration, and then improve equipment precision and improve service life of equipment.
As the preferred embodiment of embodiment, described pedestal is provided with rotating shaft (not shown), and described inclined plane is located in rotating shaft and also can be rotated around the axis to change the angle of inclination of inclined plane thus adapt to different pretightning force demands.In deashing device actual moving process, such as dust is different at the thickness of pole plate knot dirt, the difference of equipment scale size needs to export different pretightning forces, to adapt to different field conditions, different pretightning forces can be obtained, to meet the needs of deashing device actual motion by the angle of inclination of rotation shaft regulated inclined plane.When initial operating stage, the knot dirt on pole plate is more abundant, can increase the angle of inclination of inclined plane, to export larger pretightning force, be in operation the later stage time, the knot dirt on pole plate becomes comparatively thin, the angle of inclination of inclined plane can be reduced, to export less pretightning force.
As the preferred embodiment of embodiment, described deashing device also comprises the motor 31 for driving described dust cleaning brush to rotate, and described motor 31 is located on described governor motion 4, and is connected with described dust cleaning brush 3.Described motor 31 drives described dust cleaning brush to rotate, when described battery lead plate moves up, described motor 31 drives described dust cleaning brush generation rotation in downward direction, when described battery lead plate moves down, described motor 31 drives described dust cleaning brush to produce the rotation of upward direction, during motion namely for described battery lead plate different directions, the direction of rotation of described dust cleaning brush is also different, so reaches better ash-removal effect.In the prior art, the direction of rotation of described dust cleaning brush all rotates along a direction, such as, when dust cleaning brush turns clockwise, the right side of dust cleaning brush is located at by battery lead plate, when battery lead plate moves upward, dust cleaning brush surface and electrode plate surface move toward one another, impel the dust of electrode plate surface to be eliminated, but when battery lead plate moves downward, move in the same way with electrode plate surface in dust cleaning brush surface, the dust of electrode plate surface is more difficult to be comparatively speaking eliminated.
As the preferred embodiment of embodiment, the material that the bristle of described dust cleaning brush adopts is polytetrafluoroethylene (PTFE).Polytetrafluoroethylene (PTFE) (Teflon or PTFE), be commonly called as " King ", be by the macromolecular compound of tetrafluoroethene through being polymerized, there is excellent chemical stability, corrosion resistance, sealing, height lubricate not viscosity, electrical insulating property and good anti-aging endurance.Dust cleaning brush of the present invention, owing to using polytetrafluoroethylmaterial material, makes, in the flue gas tail road that flue gas acid dew point is low, to have Corrosion Protection well.
An ash removal method for traveling electrode deashing device, comprises the following steps:
Step one, default pretightning force: in described control circuit, set a constant pretension force value, the size of described pretension force value can make dust cleaning brush be close to battery lead plate Rotary dust collecting, but being unlikely to be close to tension causes dust cleaning brush normally not rotate, and described pretightning force is transferred to described slide plate by described motor; Described pretightning force is transferred to described battery lead plate by described dust cleaning brush on described slide plate again;
Step 2, deashing: dust cleaning brush Rotary dust collecting described in described driven by motor, described battery lead plate moves up and down, the direction of rotation of described dust cleaning brush is contrary with the direction of motion of described battery lead plate, discontinuous operation is carried out by dust cleaning brush described in described Electric Machine Control, namely work 2-3min, shut-down 8-10min, so moves in circles;
Step 3, wear-compensating: after described dust cleaning brush runs a period of time, after described dust cleaning brush bristle is worn, described governor motion relies on own wt to drive described dust cleaning brush to move to described positive plate, and the gap that described dust cleaning brush is worn is compensated;
Step 4, compensating approach: when after described dust cleaning brush deashing a period of time, exhaust gas dust easily causes described dust cleaning brush running resistance to increase in described dust cleaning brush accumulation, when described pressure sensor detects the pretension force value that pretightning force is greater than set by step one, described control circuit controls described motor, described motor drives described dust cleaning brush to move by described slide plate, makes described dust cleaning brush export constant pretightning force.
In a word, the present invention, relative to prior art, can realize relying on the weight of governor motion self to carry out auto-compensation to the dust cleaning brush bristle gap worn away, make dust cleaning brush contact battery lead plate all the time, and then effectively clear up the dust on battery lead plate.
All distortion that those of ordinary skill in the art can directly derive from the disclosure of invention or associate, all should think protection scope of the present invention.
Claims (10)
1. a traveling electrode deashing device, comprises pedestal, battery lead plate and dust cleaning brush, is provided with pretightning force and contacts between dust cleaning brush with battery lead plate, and described dust cleaning brush is located on pedestal and also can be moved relative to described battery lead plate on described pedestal; It is characterized in that, described deashing device also comprises the governor motion regulating described dust cleaning brush and battery lead plate distance, and described dust cleaning brush is located on described governor motion; Described pedestal is at least provided with an inclined plane, and the angle of described inclined plane is 30-60 °, and described governor motion is located in described inclined plane by self gravitation in movable mode; When described pretightning force being declined when dust cleaning brush wearing and tearing, described governor motion dependence self gravitation drives described dust cleaning brush to move to described battery lead plate, to keep continuous contact between described dust cleaning brush and described battery lead plate and pretightning force is constant.
2. a kind of traveling electrode deashing device as claimed in claim 1, it is characterized in that, described governor motion comprises slide plate and guide rail, and described guide rail is located in described inclined plane, and described slide plate is located on described guide rail, and described dust cleaning brush is located on described slide plate.
3. a kind of traveling electrode deashing device as claimed in claim 2, it is characterized in that, described governor motion also comprises bearing block, and bearing block described in two is located on described slide plate respectively, and the two ends of described dust cleaning brush are located on bearing block described in two respectively.
4. a kind of traveling electrode deashing device as claimed in claim 2, it is characterized in that, described pedestal is provided with inclined plane described in two, and inclined plane described in two is arranged in falling " eight " shape mutually, and described battery lead plate to be located at described in two between inclined plane.
5. a kind of traveling electrode deashing device as claimed in claim 4, it is characterized in that, slide plate described in two is located in inclined plane described in two respectively, and dust cleaning brush described in two is located on slide plate described in two respectively.
6. a kind of traveling electrode deashing device as claimed in claim 4, it is characterized in that, described deashing device also comprises constant-voltage equipment, the pressure sensor that described constant-voltage equipment comprises motor, control circuit and is connected with described control circuit; Described sensor is used for the change directly or indirectly detecting described pretightning force, and described motor is connected with described slide plate; Described control circuit changes according to the force value that described pressure sensor detects and regulates described motor that described slide plate is moved in described inclined plane, makes the pretightning force between described dust cleaning brush and described positive plate constant.
7. a kind of traveling electrode deashing device as claimed in claim 4, it is characterized in that, described deashing device also comprises damper, and described damper is located between described slide plate and described pedestal.
8. a kind of traveling electrode deashing device as claimed in claim 1, it is characterized in that, described pedestal is provided with rotating shaft, and described inclined plane is located in rotating shaft and also can be rotated around the axis to change the angle of inclination of inclined plane thus adapt to different pretightning force demands.
9. a kind of traveling electrode deashing device as described in claim 1 to 8 any one, it is characterized in that, described deashing device also comprises the motor for driving described dust cleaning brush to rotate, and described motor is located on described governor motion, and is connected with described dust cleaning brush.
10. an ash removal method for traveling electrode deashing device as claimed in claim 6, is characterized in that: comprise the following steps:
Step one, preset pretightning force: in described control circuit, set a constant pretension force value, the size of described pretension force value can make dust cleaning brush be close to battery lead plate Rotary dust collecting, but be unlikely to be close to tension and cause dust cleaning brush normally not rotate; Described pretightning force is transferred to described slide plate by described motor, and described pretightning force is transferred to described battery lead plate by described dust cleaning brush on described slide plate again;
Step 2, deashing: dust cleaning brush Rotary dust collecting described in described driven by motor, described battery lead plate moves up and down, the direction of rotation of described dust cleaning brush is contrary with the direction of motion of described battery lead plate, discontinuous operation is carried out by dust cleaning brush described in described Electric Machine Control, namely work 2-3min, shut-down 8-10min, so moves in circles;
Step 3, wear-compensating: after described dust cleaning brush runs a period of time, after described dust cleaning brush bristle is worn, described governor motion relies on own wt to drive described dust cleaning brush to move to described positive plate, and the gap that described dust cleaning brush is worn is compensated;
Step 4, compensating approach: when after described dust cleaning brush deashing a period of time, exhaust gas dust easily causes described dust cleaning brush running resistance to increase in described dust cleaning brush accumulation, when described pressure sensor detects the pretension force value that pretightning force is greater than set by step one, described control circuit controls described motor, described motor drives described dust cleaning brush to move by described slide plate, makes described dust cleaning brush export constant pretightning force.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510555263.3A CN105080726B (en) | 2015-09-01 | 2015-09-01 | A kind of traveling electrode deashing device and ash removal method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510555263.3A CN105080726B (en) | 2015-09-01 | 2015-09-01 | A kind of traveling electrode deashing device and ash removal method |
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| CN105080726A true CN105080726A (en) | 2015-11-25 |
| CN105080726B CN105080726B (en) | 2017-11-03 |
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|---|---|
| CN105080726B (en) | 2017-11-03 |
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