CN105080474B - A kind of preparation method and application of the adsorbent for fire-resistance oil regeneration treatment - Google Patents

A kind of preparation method and application of the adsorbent for fire-resistance oil regeneration treatment Download PDF

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CN105080474B
CN105080474B CN201510498450.2A CN201510498450A CN105080474B CN 105080474 B CN105080474 B CN 105080474B CN 201510498450 A CN201510498450 A CN 201510498450A CN 105080474 B CN105080474 B CN 105080474B
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fire
adsorbent
regeneration treatment
resistance oil
oil regeneration
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CN105080474A (en
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万涛
周舟
冯兵
何铁祥
龚尚昆
李臻
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Hunan Electric Power Co Ltd
State Grid Hunan Electric Power Co Ltd
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Hunan Electric Power Co Ltd
State Grid Hunan Electric Power Co Ltd
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Abstract

The invention discloses a kind of preparation method and application of the adsorbent for fire-resistance oil regeneration treatment, the preparation method of adsorbent is that magnesium nitrate, aluminum nitrate, NaOH and sodium carbonate are reacted by solution form, product is prepared by mixing into variously-shaped solid absorbent by obtaining powder thing, gained powder thing and solid binder etc. after drying, calcining;This adsorbent has stronger adsorption activity to polar micromolecules compound and selective adsorption capacity is good, the oil ageing product in the unqualified fire-resistance oil for the treatment of can be applied to, enormously simplify handling process, quite convenient for carrying out absorption regeneration treatment work to operational outfit at power plant scene, it is expected so as to possess potential economic benefit.

Description

A kind of preparation method and application of the adsorbent for fire-resistance oil regeneration treatment
Technical field
The present invention relates to a kind of preparation method and application of the adsorbent for fire-resistance oil regeneration treatment, belong to phosphorus Acid esters fire resistant oil processing technology field.
Background technology
Fire resistant oil is made up of phosphate, has excellent flame resistance compared with mineral oil, while have volatility low, it is wear-resistant Property it is good, oxidation stability is good, it is physical stabilization the characteristics of.At present, fire-resistance oil is being widely used in the electro-hydraulic control in power plant System processed.
The fire resistant oil that power plant is used mainly triaryl phosphate, in the process of running, unavoidably by temperature, water Point, the influence of factor such as oxygen and cause oil ageing.Fire-resistant oil degradation, hydrolysis easily cause oily acid number, volume resistance etc. A series of quality index are unqualified, cause servo valve bite, the problems such as servomotor is blocked, have a strong impact on power plant safety and stability fortune OK.
At present, two methods of replacing and absorption mainly process unqualified fire resistant oil.Change oil product not only uneconomical, and Environment can be impacted.Adsorption treatment is a kind of convenience, economically and efficiently method, is applied to power plant more and more Fire-resistant oil regeneration.Conventional adsorbent mainly has in silica gel, diatomite, resin and Chinese patent CN 201210376055.3 Titanium silicon adsorbent.Silica gel and diatomite are smaller due to adsorption capacity, have been difficult to meet power plant production needs.Basic resin by Water can be produced when the acid in fire resistant oil is swapped, oil quality can be influenceed and caused phosphate fire-resistant oil.Titanium silicon adsorbent Confrontation treatment of fuels has preferable effect, but this is as Lewis acid, it is difficult to remove the partially acidic thing of fire-resistant oil decomposition generation Matter.
The content of the invention
For the defect that existing power plant fire-resistance oil regenerative agent is present, it is offer one that the purpose of the present invention is Kind have that adsorption activity is strong, selective absorption effect is good to polar micromolecules compound, the indexs such as acid number, volume resistance can be made not The preparation method of the adsorbent of qualified fire-resistance oil regeneration.
It is to provide the adsorbent in the underproof phosphorus of the indexs such as acid number, volume resistance that another object of the present invention is Application in acid esters fire-resistant oil regeneration, described adsorbent can effectively recover the indices of underproof fire-resistance oil, And application process is simple, processing cost is low.
In order to realize technical purpose of the invention, the invention provides a kind of suction for fire-resistance oil regeneration treatment Attached dose of preparation method, comprises the following steps:
(1) magnesium nitrate and aluminum nitrate are dissolved in water and obtain solution A;Wherein, the mass ratio of magnesium nitrate, aluminum nitrate and water is 1 ~3:1:3~5;
(2) NaOH and sodium carbonate are dissolved in water and obtain solution B;Wherein, the mass ratio of NaOH, sodium carbonate and water It is 1~2:1:30~50;
(3) under agitation, by solution A and solution B in mass ratio 1:After 3~5 are slowly mixed together, in 50~98 DEG C of temperature Under it is aging, filtering;After filtering gained solid product is washed to neutrality, dry, then be placed in 300~800 DEG C of temperature lower calcinations, obtain final product Powder thing;
(4) powder thing and solid binder, liquid-containing binder, dispersant and water are mixed into slurry, drying and moulding, Obtain final product.
Magnesium salts, aluminium salt are combined into height with NaOH and sodium carbonate by solution reaction first in technical scheme Temperature calcining is prepared into a kind of compound adsorbent powder, can be mixed and made into variously-shaped and rule with solid binder etc. on this basis The adsorbent of lattice, this adsorbent by small molecule polar substances to mainly causing the underproof phosphorus of the indexs such as acid number and volume resistance There is small molecule polar substances in acid esters fire resistant oil selective absorption to act on, and can be used for unqualified fire-resistance oil again It is raw.
The preparation method of the adsorbent for fire-resistance oil regeneration treatment of the invention also includes following preferred scheme:
In preferred scheme, ageing time is 12~48h.It is more beneficial within the preferred reaction time between each raw material Fully reaction and the growth of crystal.
In preferred scheme, calcination time is 6~24h.
In preferred scheme, under 500~800r/min stir speed (S.S.)s, described solution A and solution B are slowly added simultaneously Enter in reaction vessel, and control solution A and solution B in 3~5 hours while adding.Solution A and solution B are preferably simultaneously Add, two kinds of solution are added while chemically reacted, and are conducive to both fully to react complete.
In preferred scheme, the drying in step (2) is dried process 12~48 hours at a temperature of 50~98 DEG C.
In preferred scheme, powder thing and solid binder, liquid-containing binder, dispersant and water in mass ratio 1:0.01~ 0.1:0.01~0.03:0.01~0.02:5~10 are mixed into slurry.
In preferred scheme, solid binder is at least one in kaolin, montmorillonite, clay.
In preferred scheme, liquid-containing binder is waterglass and/or Ludox.
In preferred scheme, dispersant is sodium pyrophosphate.
In preferred scheme, described drying and moulding is spray drying forming, extrusion drying and moulding or balling-up drying and moulding.
The method for preparing the adsorbent for fire-resistance oil regeneration treatment of the invention, including step in detail below:
(1) successively by weight 1~3:1:3~5 take Mg (NO3)2·6H2O、Al(NO3)3·9H2O and water are configured to solution A;
By weight 1~2:1:30~50 take NaOH, Na2CO3Solution B is configured to water;The mass ratio of solution A and solution B It is 1:3~5;
(2) solution A and solution B are slowly added in bottle C, it is 3~5 hours to add the time, and solution C is kept in adition process During being stirred continuously, 500~800r/min of mixing speed, solution A and solution B should be added simultaneously;
(3) then solution A and the mixed solution C of solution B are filtered, water aging 12~48 hours at 50~98 DEG C PH value is washed till for 7, then 50~98 DEG C of dryings 12~48 hours, then calcined 6~24 hours at 300~800 DEG C;
(4) successively by weight 1:0.01~0.1:0.01~0.03:0.01~0.02:5~10 take step (3) gained powder Body fire resistant oil reproducing adsorbent, solid binder kaolin or montmorillonite or clay, liquid-containing binder waterglass or Ludox, point Powder sodium pyrophosphate, water mix to obtain mixed serum;
(5) spray drying forming treatment or the treatment of extrusion drying and moulding or balling-up are implemented to step (4) gained mixed serum Drying and moulding treatment, obtains final product the adsorbent finished product of product fire-resistance oil regeneration treatment of the invention.
Present invention also offers the application of the described adsorbent for fire-resistance oil regeneration treatment, by described suction Attached dose is applied to including the underproof fire-resistance oil regeneration treatment of index including acid number and/or volume resistance.
The described adsorbent for fire-resistance oil regeneration treatment is added to including acid in preferred application process Value and/or volume resistance are processed in the interior underproof fire-resistance oil of index at a temperature of 50~100 DEG C, are obtained Reach the fire-resistance oil of Eligibility requirements again to indices.
The application of adsorbent is added on demand according to the actual conditions of unqualified fire-resistance oil in preferred application process.
Adsorbent is generally 1~48 hour to the process time of unqualified fire-resistance oil in preferred application process.
It is unqualified with the index such as acid number, volume resistance by the adsorbent of step (5) gained fire-resistance oil regeneration treatment Fire-resistance oil insert and be fully contacted in 50~100 DEG C of environment, can remove the small molecule polar substances contained in fire resistant oil, Recover the performance of fire resistant oil, indices is reached qualified level again, time of contact is 1-48 hours.
Compared with the prior art, the Advantageous Effects that technical scheme is brought:It is right that adsorbent of the invention has Small molecule polar compound adsorption activity is strong, selective absorption performance is good, can effectively remove fire-resistance oil and run The small molecule polar substances of generation are deteriorated in journey, oil is returned to qualified level.Adsorbent of the invention is processing unqualified Relatively existing regenerative agent can simplify handling process during fire-resistance oil, quite convenient for live to fortune in power plant Row equipment carries out absorption regeneration treatment work.These advantages that adsorbent of the invention has so that it is actually being promoted the use of In be provided with wider array of range of application, be expected so as to possess potential economic and environment-friendly benefit.
Specific embodiment
Following examples are intended to further illustrate present invention, rather than the protection model of limitation the claims in the present invention Enclose.
Embodiment 1:
(1) Mg (NO are taken3)2·6H2O 0.1kg、Al(NO3)3·9H2O 0.1kg, water 0.3kg are configured to solution A, NaOH 0.05kg、Na2CO30.05kg, water 1.5kg are configured to solution B, and solution A and solution B are slowly added into a bottle C with 3 hours, add Speed is kept stirring in journey for 500r/min, solution C is obtained;
(2) then solution C is filtered aging 24 hours at 60 DEG C, is washed to pH value for 7, then 80 DEG C of dryings 48 hours, Then calcine 24 hours at 600 DEG C;
(3) adsorbent 0.1kg, kaolin 0.02kg, the water of step (2) gained powder fire-resistance oil regeneration treatment are taken Glass 0.02kg, sodium pyrophosphate 0.01kg, water 1kg mix to obtain mixed serum;
(4) suction that extruded moulding treatment obtains final product fire-resistance oil regeneration treatment is implemented to step (3) gained mixed serum Attached dose of finished product.
The fire-resistance oil regeneration treatment adsorbent of preparation is processed certain fire resistant oil in laboratory, fire-resistant oleic acid Value 0.2mgKOH/g, specific insulation 3 × 109Ω cm, add 3% adsorbent in fire resistant oil, are stirred 3 hours at 60 DEG C Afterwards, filter paper filtering, detection and analysis acid number is 0.05mgKOH/g, specific insulation 6 × 1010Ω·cm。
Embodiment 2:
(1) Mg (NO are taken3)2·6H2O 0.2kg、Al(NO3)3·9H2O 0.1kg, water 0.3kg are configured to solution A, NaOH 0.1kg、Na2CO30.05kg, water 1.5kg are configured to solution B, and solution A and solution B are slowly added into a bottle C with 3 hours, add Speed is kept stirring in journey for 500r/min, solution C is obtained;
(2) then solution C is filtered aging 24 hours at 60 DEG C, is washed to pH value for 7, then 80 DEG C of dryings 48 hours, Then calcine 24 hours at 200 DEG C;
(3) adsorbent 0.1kg, kaolin 0.02kg, the water of step (2) gained powder fire-resistance oil regeneration treatment are taken Glass 0.02kg, sodium pyrophosphate 0.01kg, water 1kg mix to obtain mixed serum;
(4) suction that extruded moulding treatment obtains final product fire-resistance oil regeneration treatment is implemented to step (3) gained mixed serum Attached dose of finished product.
The fire-resistance oil regeneration treatment adsorbent of preparation is processed certain fire resistant oil in laboratory, fire-resistant oleic acid Value 0.2mgKOH/g, specific insulation 3 × 109Ω cm, add 3% adsorbent in fire resistant oil, are stirred 3 hours at 60 DEG C Afterwards, filter paper filtering, detection and analysis acid number is 0.18mgKOH/g, specific insulation 5 × 109Ω·cm。
Embodiment 3:
(1) Mg (NO are taken3)2·6H2O 0.1kg、Al(NO3)3·9H2O 0.5kg, water 0.3kg are configured to solution A, NaOH 0.05kg、Na2CO30.05kg, water 0.8kg are configured to solution B, and solution A and solution B are slowly added into a bottle C with 3 hours, add Speed is kept stirring in journey for 500r/min, solution C is obtained;
(2) then solution C is filtered aging 24 hours at 60 DEG C, is washed to pH value for 7, then 80 DEG C of dryings 48 hours, Then calcine 24 hours at 800 DEG C;
(3) adsorbent 0.1kg, kaolin 0.02kg, the water of step (2) gained powder fire-resistance oil regeneration treatment are taken Glass 0.02kg, sodium pyrophosphate 0.01kg, water 1kg mix to obtain mixed serum;
(5) suction that extruded moulding treatment obtains final product fire-resistance oil regeneration treatment is implemented to step (3) gained mixed serum Attached dose of finished product.
The fire-resistance oil regeneration treatment adsorbent of preparation is processed certain fire resistant oil in laboratory, fire-resistant oleic acid Value 0.2mgKOH/g, specific insulation 3 × 109Ω cm, add 3% adsorbent in fire resistant oil, are stirred 3 hours at 60 DEG C Afterwards, filter paper filtering, detection and analysis acid number is 0.13mgKOH/g, specific insulation 9 × 109Ω·cm。

Claims (9)

1. the application of a kind of adsorbent for fire-resistance oil regeneration treatment, it is characterised in that be applied to include acid number with/ Or volume resistance is in the interior underproof fire-resistance oil regeneration treatment of index;
The described adsorbent for fire-resistance oil regeneration treatment is prepared by the following method and obtains:Comprise the following steps:
(1) magnesium nitrate and aluminum nitrate are dissolved in water and obtain solution A;Wherein, the mass ratio of magnesium nitrate, aluminum nitrate and water is 1~3: 1:3~5;
(2) NaOH and sodium carbonate are dissolved in water and obtain solution B;Wherein, the mass ratio of NaOH, sodium carbonate and water is 1 ~2:1:30~50;
(3) under agitation, by solution A and solution B in mass ratio 1:It is old at a temperature of 50~98 DEG C after 3~5 are slowly mixed together Change, filtering;After filtering gained solid product is washed to neutrality, dry, then be placed in 300~800 DEG C of temperature lower calcinations, obtain final product powder Thing;
(4) powder thing and solid binder, liquid-containing binder, dispersant and water are mixed into slurry, drying and moulding, i.e., .
2. the application of the adsorbent for fire-resistance oil regeneration treatment according to claim 1, it is characterised in that will The described adsorbent for fire-resistance oil regeneration treatment is added to including the index including acid number and/or volume resistance not In qualified fire-resistance oil, processed at a temperature of 50~100 DEG C, obtain indices and reach Eligibility requirements again Fire-resistance oil.
3. the application of the adsorbent for fire-resistance oil regeneration treatment according to claim 1, it is characterised in that institute The ageing time stated is 12~48h.
4. the application of the adsorbent for fire-resistance oil regeneration treatment according to claim 1, it is characterised in that institute The calcination time stated is 6~24h.
5. the application of the adsorbent for fire-resistance oil regeneration treatment according to claim 1, it is characterised in that Under 500~800r/min stir speed (S.S.)s, described solution A and solution B are slowly added into reaction vessel simultaneously, and controlled molten Liquid A and solution B were added simultaneously in 3~5 hours.
6. the application of the adsorbent for fire-resistance oil regeneration treatment according to claim 1, it is characterised in that (3) drying in is dried process 12~48 hours at a temperature of 50~98 DEG C.
7. the application of the adsorbent for fire-resistance oil regeneration treatment according to claim 1, it is characterised in that institute State powder thing and solid binder, liquid-containing binder, dispersant and water in mass ratio 1:0.01~0.1:0.01~0.03:0.01 ~0.02:5~10 are mixed into slurry.
8. the application of the adsorbent for fire-resistance oil regeneration treatment according to claim 7, it is characterised in that institute The solid binder stated is at least one in kaolin, montmorillonite, clay;Described liquid-containing binder be waterglass and/or Ludox;Described dispersant is sodium pyrophosphate.
9. the application of the adsorbent for fire-resistance oil regeneration treatment according to claim 1, it is characterised in that institute The drying and moulding stated is spray drying forming, extrusion drying and moulding or balling-up drying and moulding.
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