CN1050797C

CN1050797C - production method and device of safety helmet

Info

Publication number: CN1050797C
Application number: CN94106031A
Authority: CN
Inventors: 何昌宪
Original assignee: Individual
Current assignee: Individual
Priority date: 1994-05-31
Filing date: 1994-05-31
Publication date: 2000-03-29
Anticipated expiration: 2014-05-31
Also published as: CN1105929A

Abstract

The present invention relates to a method for manufacturing safety helmets and a device thereof. The manufacturing method of the present invention comprises the steps that an upper helmet shell and a lower helmet shell are arranged in a mould which is composed of an upper mould and a lower mould; a foaming body is put in the helmet shells; the mould is covered; the mould is rotated to make air vents at one side of the mould face upwards; the mould is heated; the foaming body is formed in the mould; demoulding is carried out to take the foaming body and the helmet shells out of the mould; a ribbon is wound and coated on the connecting position of the helmet shells and the foaming body to obtain a finished product. In the device, a rotatable mould is installed on a conveying belt which is provided with a reaction furnace. Because gas can be exhausted from the top when the foaming body is formed, the mould is closely attached to and clamped with the helmet shells; therefore, the foaming body can not overflow. A whole coating type safety helmet can be quickly manufactured once by the present invention. The present invention has the advantages of beautiful appearance, safety and high durability.

Description

A kind of production method of safety cap and device

The present invention relates to a kind of production method and device of safety cap.

The production method of existing safety cap, mainly contain two kinds, a kind of is after the foaming body moulding, adhere to the cap shell that materials such as a glass fibre are made again in appearance, this mode adopts the in the majority of solid foamed system one-tenth usually, another kind of then be in the housing of making directly with liquid state foaming, borrow the temperature and the pressure techniques of control mould to finish, its foaming body adopts polyamine base Ethyl formate to make more.

The safety cap that these two kinds of production methods make as shown in figure 12, though upper epidermis A1 has a hard housing attractive in appearance, but the lower lip A2 that joins and form with foaming body under the housing, still kept the former state of foaming body, uneven when foaming, pore opening differs, exhaust is bad, when forming emptying aperture, must stay obvious defects, as the steam vent vestige A3 among Figure 14.In addition, this foaming body exposed portions serve is slightly touched the vestige that will stay indenture or be scraped, and as shown in figure 13, and this part also is easy to fracture when being subjected to external force, influence function and its service life of safety cap, so very inconvenient.

In addition, as use method commonly used to make this full-covering type safety cap, promptly cover the cap shell outside also, when reaching firm safety cap attractive in appearance, then have following problem in its lower lip;

1。Cause as vibration absorptive material, can produce a large amount of gases during moulding with foaming body, and mould commonly used can not rotate, and then must be provided with a plurality of air-vent A on mould, and as shown in figure 15, this just can't satisfy the requirement of full-covering type safety cap, so can't use.

2。Because of full-covering type cap shell when producing, expand with heat and contract with cold when initial cap shell internal pressure inequality and moulding, can make the surface produce fold, shown in the B14 among Figure 17, the gas that expanded material produces when producing because of this method again, can't discharge by Figure 15 mode, and the past mould, the mould inward flange becomes plane, foaming body is extruded easily from the side, and extruding part also may bleed back, and as the A14 among Figure 16, and makes housing produce distortion.

So,, definitely can't once make, thereby make the production process complexity as producing the full-covering type safety cap with existing and manufacturing technology, cause cost to rise, work efficiency descends, and for this reason, is necessary to develop a kind of improved safety cap production method.

The objective of the invention is to provide a kind of improved safety cap production method and device, make attractive in appearance, safe, the durable and production efficiency height of the safety cap that makes.

The object of the present invention is achieved like this, this safety cap production method and device are in the mould of being made up of upper die and lower die, put into cap shell and following cap shell, put foaming body in the cap shell, cover mold, the air-vent that mould rotation is made the one side up, heat, foaming body is at in-mold molding, and die sinking is taken out, in cap shell and foaming body junction, twine the overlapping colours band and get product; Equipment therefor is that rotatable mould is installed on the conveyer belt that is provided with reacting furnace, and gas can be discharged from the top during because of the foaming body moulding, and mould is closely connected mutually with the cap shell, engage, and foaming body can be not excessive.

Advantage of the present invention;

Mould can rotate during 1, because of production, makes air-vent up, gets rid of the gas that produces when foaming body is shaped, so speed of production is fast, recruitment is few, superior product quality, and its manufacture method, applied widely, can be used on the safety cap of various work posts uses.

2, finished product upper epidermis and lower lip part all have the cap shell to coat, and constitute whole cover type safety caps, and so it is aesthetic in appearance, because of foaming body and cap shell fuse, the cap body is survivable, and is sturdy and durable, assurance safety.

3, because of upper and lower cap shell joint, utilize the fin of interlock to serve as packing ring, be sealing state, the foaming body proportioning is if any error, have or not obvious contraction or expansion can find out and reject substandard product from cap shell surface, thereby defective product is come into the market, product quality is controlled easily.

4. finished surface need not spray, and can reach requirement attractive in appearance, so field operation does not have the pollution problem of factory.

Method of the present invention and device are provided by following examples and accompanying drawing thereof;

Fig. 1 is the stereo appearance figure of mould of the present invention

Fig. 2 is the upset lateral side view of mould of the present invention

Fig. 3 is a schematic diagram when preparing cover mold after putting into foaming body in the method for operating of the present invention in the cap shell

Fig. 4 is that mould rotates the back schematic diagram in the method for operating of the present invention

Fig. 5 is the foaming body schematic diagram when preparing die sinking after the moulding of heating in the method for operating of the present invention

Fig. 6 is a schematic diagram when opening patrix after the foaming body moulding in the method for operating of the present invention

Fig. 7 is a finished product cut-away view of the present invention

Fig. 8 is a finished product stereo appearance figure of the present invention

Fig. 9 is a cap shell schematic diagram of the present invention

Figure 10 is the quick production line schematic diagram of the present invention

Figure 11 is the present invention assembling die figure on the streamline when producing

Figure 12 is a safety cap stereo appearance figure commonly used

The partial enlarged drawing of Figure 13 Figure 12

Figure 14 is the plane of safety cap lower lip commonly used and the inside and outside air-vent vestige of cap

Figure 15 is the schematic diagram that pore is set on the safety cap mould commonly used

Figure 16 is to use common method, mould can not produce whole cover type safety cap schematic diagram of the present invention

Figure 17 is to use common method, mould can not produce whole another schematic diagram of cover type safety cap of the present invention

Describe method of the present invention and device in detail below in conjunction with accompanying drawing.

With reference to Fig. 1-11, safety cap production method of the present invention is undertaken by following operation;

1. at the patrix 11 of safety cap, in the counterdie 12, insert down cap shell 22 and last cap shell 21 respectively, then foaming body 3 is injected and go up in the cap shell 21 cover mold;

2. entire die is rotated 60-90 °, make perk on the direction that is provided with air-vent 131, mould is heated, and to reach 40-80 ° of mould inner pressure be 4.08-8.16kg/cm ², through 4-8 second, air is discharged foaming body 3 moulding in the mould by air-vent;

3. foaming body unnecessary on the air-vent 131 31 is taken off, mould is gone back to original position, open mould, take out formed body 4;

4. with the formed body cutting edge, on the space 23 that upper and lower cap shell and foaming body joint stay, twine overlapping colours band 5, safety cap is made.

The device that this production method is used, mould 1 is by patrix 11, counterdie 12.The solid device 14 that closes of the chimeric fixing of upper and lower mould constitutes, and after the chimeric fixing of upper and lower mould, forms the space 15 of safety cap in the mould, it is characterized in that; Mould 1 rear end 13 is provided with air-vent 131, and the periphery of patrix 11, counterdie 12 in the mould inner mould shell 2 is provided with the fin 151 that the locking cap shell is used, and is provided with mould handle 111 in patrix 11 front sides in addition;

Counterdie 12 dual-side centers are provided with pivot 121, and pivot 121 is located on the base plate 6, and the rear of base plate 6 is provided with shockproof locator 61, and base plate the place ahead is provided with the locking device of fixed mould position after mould rotates;

Insert last cap shell 21 and following cap shell 22 in the mould 1, it can all be covered the upper epidermis and the lower lip of safety cap when being shaped as combination Housing moulded in font, on the edge 211,221 of upper and lower cap shell, is provided with the fin 212,222 that the fin 151 with mould 1 fastens, and its edge termination 213,223 one-tenth are skewed, matches with taper hole 132 behind the air-vent 131 of mould 1.The locking device of fixed mould position after mould rotates, wherein said base plate the place ahead is to be provided with the elastic steel ball stuck point 62 corresponding with the pit 122 in counterdie 12 the place aheads on base plate 6.And described air-vent 131 can be realized in the slit, and the slit of this air-vent 131 forms a taper hole 132 by outwards amplifying gradually in the mould.

During actual production, can be provided with on the cycloconveyor belt R of reacting furnace W, a plurality of draw-in grooves 66 that can nesting mould 1 base plate 6 are set a side, in the hope of reaching the purpose that produces the different moulds that change the outfit fast,

Its basic operation method is on first ground upper and lower cap valve jacket to be gone into to inject foaming body 3 in the mould 1, utilizes handle 111, mould 1 is covered, with closing solid device 14 lockings; In transmitting the way, rotate 1 one-tenth erectility of mould, and with the locking device locking, the beginning foaming is sent to second ground.

Then take out unnecessary foaming body 31 after the moulding by taper hole 132 behind the second ground, pull handle 111 makes mould 1 device that goes out of lock, the inversion recovery original position, and borrow shockproof locator 61 not make vibrations, and to take advantage of a situation to open and close solid device 14, patrix 11 is dug, and takes out finished product.

Behind third ground, cutting edge also pastes colored ribbon 5, and the full-covering type safety cap is made.

The inventive method, from its continuously shaped required time, every 4-8 can produce a top safety cap second, reaches quick production.

Claims

1, a kind of safety cap production method is characterized in that being undertaken by following operation;

1. at the patrix (11) of safety cap, in the counterdie (12), insert down cap shell (22) and last cap shell (21) respectively, then with in the cap shell (21) in foaming body (3) injection, cover mold;

2. entire die is rotated 60-90 °, make perk on the direction that is provided with air-vent (131), mould is heated and is reached 40-80 °, and mould inner pressure is 4.08-8.16kg/cm ², through 4-8 second, air is discharged by air-vent (131) in the mould, foaming body (3) moulding;

3. air-vent (131) is gone up unnecessary foaming body (31) and take off, mould is gone back to original position, open mould, take out formed body (4);

4. with the formed body cutting edge, on the space (23) that upper and lower cap shell and foaming body joint stay, twine overlapping colours band (5), safety cap is made.

2, the used device of safety cap production method according to claim 1, mould (1) be by patrix (11), counterdie (12), the solid device (14) that closes of the chimeric fixing of upper and lower mould constitutes, after the chimeric fixing of upper and lower mould, form the space (15) of safety cap in the mould, it is characterized in that:

1. mould (1) rear end (13) is provided with air-vent (131), and the periphery of patrix (11), counterdie (12) in the mould inner mould shell (2) is provided with the fin (151) of locking cap housing, is provided with mould handle (111) in patrix (11) front side in addition;

2. counterdie (12) dual-side center is provided with pivot (121), and pivot (121) is located on the base plate (6), and the rear of base plate (6) is provided with shockproof locator (61), and base plate the place ahead is provided with the locking device of fixed mould position after mould rotates;

3. insert last cap shell (21) and following cap shell (22) in the mould (1), it can all be covered the upper epidermis and the lower lip of safety cap when being shaped as combination

Housing moulded in font, on the edge (211) of upper and lower cap shell, (221), be provided with fin (212), (222) that the fin (151) with mould (1) fastens, its edge termination (213), (223) become skewed, match with taper hole (132) behind the air-vent (131) of mould (1).

3, by the used device of the described safety cap production method of claim 2, it is characterized in that described base plate the place ahead when mould rotates the locking device of fixed mould position, back, is to be provided with on base plate (6) and the corresponding elastic steel ball stuck point of pit (122) (62) in counterdie (12) the place ahead.

4,, it is characterized in that described air-vent (131) can realize in the slit that the slit of this air-vent (131) forms a taper hole (132) by outwards amplifying gradually in the mould by the used device of the described safety cap production method of claim 2.