CN105068501A - Cigarette maker glue supply control system with monitoring early warning - Google Patents
Cigarette maker glue supply control system with monitoring early warning Download PDFInfo
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- CN105068501A CN105068501A CN201510536501.6A CN201510536501A CN105068501A CN 105068501 A CN105068501 A CN 105068501A CN 201510536501 A CN201510536501 A CN 201510536501A CN 105068501 A CN105068501 A CN 105068501A
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- glue
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- data processing
- applying glue
- status signal
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
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- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
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Abstract
The invention discloses a cigarette maker glue supply control system with monitoring early warning, and is applied to a ZJ17 cigarette maker. The system comprises a photoelectric switch and an original PLC, and further comprises a data processing apparatus for acquiring state signals of the indication lamp of the photoelectric switch in a corresponding glue injection time scope and determining whether the glue supply control system generates a fault according to the state signals, and an alarm apparatus for giving an alarm prompt when the data processing apparatus determines that the glue supply control system generates the fault, wherein the data processing apparatus is in communication connection with the photoelectric switch, the alarm apparatus is connected with the data processing apparatus. According to the system provided by the invention, the state signals of the indication lamp of the photoelectric switch in the corresponding glue injection time scope can be acquired through additional arrangement of the data processing apparatus, whether the glue supply control system generates the fault is determined according to the acquired state signals, and in case of the fault, the alarm apparatus gives the alarm prompt. Therefore, the system can monitor whether the glue supply control system generates the fault and further improves the reliability and the stability of the glue supply control system.
Description
Technical field
The present invention relates to technical field of cigarettes, particularly relate to a kind of cigarette machine applying glue cotrol system with monitoring and early warning.
Background technology
In the process of cigarette machine for glue, usually can, because of reasons such as the change of glue quantity and stickinesses, cause glue roller to spill out by glue in operation process, make contiguous glue liquid level detecting switch, as optoelectronic switch lost efficacy.
Fig. 1 is the structural drawing of the applying glue cotrol system of prior art.As shown in Figure 1,1 be storing container, 2 and 3 be upper glue roller, K4 is for being former machine PLC for glue relay, Y37 for being optoelectronic switch, 10 for glue solenoid valve, B41.Wherein, optoelectronic switch B41 comprises probe and signal amplifier.In process of production, the probe of optoelectronic switch B41 exports different signals according to the change of the liquid level of glue, input in the former machine PLC10 of applying glue cotrol system after signal amplifies by signal amplifier, then controlled for glue relay K 4 by former machine PLC10, carried out glue supply for glue solenoid valve Y37.Therefore, if optoelectronic switch B41 lost efficacy, then the PLC (former machine PLC) of applying glue cotrol system cannot obtain the information of current glue liquid level accurately, can not ensure product quality, can not ensure again the stability that equipment runs.
As can be seen here, how effectively to ensure cigarette quality, improving stabilization of equipment performance is those skilled in the art's problem demanding prompt solutions.
Summary of the invention
The object of this invention is to provide a kind of cigarette machine applying glue cotrol system with monitoring and early warning, for effectively ensureing cigarette quality, improving stabilization of equipment performance is those skilled in the art's problem demanding prompt solutions.
For solving the problems of the technologies described above, the invention provides a kind of cigarette machine applying glue cotrol system with monitoring and early warning, for ZJ17 cigarette machine, comprise: optoelectronic switch and former machine PLC, also comprise: the status signal of pilot lamp in the injecting glue time range of correspondence gathering described optoelectronic switch, and judging according to described status signal the data processing equipment whether described applying glue cotrol system breaks down, described data processing equipment and described optoelectronic switch communicate to connect;
Judge at described data processing equipment the warning device that described applying glue cotrol system malfunctions alarm is pointed out, described warning device is connected with described data processing equipment.
Preferably, described data processing equipment is additional PLC.
Preferably, described data processing equipment comprises:
Store the very first time, and record the described injecting glue time, gather the data acquisition module of described status signal when the described injecting glue time reaches the described very first time, wherein, the described very first time for from the position of injecting glue to the time needed for the position filling glue;
Obtain described status signal, and judge according to described status signal the breakdown judge module whether described applying glue cotrol system breaks down, wherein, when described status signal characterize described pilot lamp keep light time, then judge described applying glue cotrol system malfunctions.
Preferably, described data processing equipment comprises:
Stored for the second time, and record use the glue time, gather the data acquisition module of described status signal when reaching described second time, wherein, described second time for from the position filling glue to the time needed for required glue extreme lower position;
Obtain described status signal, and judge according to described status signal the breakdown judge module whether described applying glue cotrol system breaks down, wherein, when described status signal characterize described pilot lamp put out keep extinguish time, then judge described applying glue cotrol system malfunctions.
Preferably, described data processing equipment also comprises:
For sending the control module of halt command to described former machine PLC when described breakdown judge module judges described applying glue cotrol system malfunctions, wherein, described control module is connected with described former machine PLC.
Preferably, described data processing equipment also comprises:
For obtaining filter tip detection signal and the signal acquisition module for glue solenoid control contactor signal, described signal acquisition module is connected with described former machine PLC.
Preferably, described warning device comprises: hazard warning flasher.
Preferably, described warning device also comprises: alarm buzzer.
The cigarette machine applying glue cotrol system with monitoring and early warning provided by the present invention comprises: optoelectronic switch, former machine PLC, described data processing equipment and warning device.This system can gather the status signal of pilot lamp in the injecting glue time range of correspondence of optoelectronic switch by additionally increasing a data processing equipment, judge whether applying glue cotrol system breaks down according to the status signal collected, if there is fault, then warning device alarm.Therefore, whether native system can be monitored applying glue cotrol system and break down, and improves the reliability and stability of applying glue cotrol system further.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention, simple introduction is done below by the accompanying drawing used required in embodiment, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural drawing of the applying glue cotrol system of prior art;
Fig. 2 is a kind of structural drawing with the cigarette machine applying glue cotrol system of monitoring and early warning provided by the invention.
Wherein, 1 be storing container, 2 and 3 be upper glue roller, K4 is for being former machine PLC for glue relay, Y37 for being optoelectronic switch, 10 for glue solenoid valve, B41,21 being data processing equipment, 22 being warning device.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art are not making under creative work prerequisite, and the every other embodiment obtained, all belongs to scope.
Core of the present invention is to provide a kind of cigarette machine applying glue cotrol system with monitoring and early warning.
In order to make those skilled in the art person understand the present invention program better, below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Fig. 2 is a kind of structural drawing with the cigarette machine applying glue cotrol system of monitoring and early warning provided by the invention.There is the cigarette machine applying glue cotrol system of monitoring and early warning, comprising: optoelectronic switch B41 and former machine PLC10, also comprises:
Gather the status signal of pilot lamp in the injecting glue time range of correspondence of described optoelectronic switch B41, and judging according to described status signal the data processing equipment 21 whether described applying glue cotrol system breaks down, described data processing equipment 21 communicates to connect with described optoelectronic switch B41;
Judge at described data processing equipment 21 warning device 22 that described applying glue cotrol system malfunctions alarm is pointed out, described warning device 22 is connected with described data processing equipment 21.
As shown in Figure 2, cigarette unit connects mouth applying glue cotrol main function of system is for cork paper provides glue.Optoelectronic switch B41 detects the height of liquid level, and the liquid level high-low signal detected is passed to former machine PLC10, then is controlled for glue relay K 4 by former machine PLC10, carried out glue supply for glue solenoid valve Y37.The present invention realizes the fault diagnosis to optoelectronic switch B41 by increase data processing equipment 21.Be specially: data processing equipment 21 gathers the status signal of pilot lamp in the injecting glue time range of correspondence of described optoelectronic switch B41, and judges whether applying glue cotrol system breaks down according to status signal; When applying glue cotrol system malfunctions judged by data processing equipment 21, warning device 22 alarm.
The cigarette machine applying glue cotrol system with monitoring and early warning provided by the invention can gather the status signal of pilot lamp in the injecting glue time range of correspondence of optoelectronic switch by additionally increasing a data processing equipment, judge whether applying glue cotrol system breaks down according to the status signal collected, if there is fault, then warning device alarm.Therefore, whether native system can be monitored applying glue cotrol system and break down, and improves the reliability and stability of applying glue cotrol system further.
As one preferred embodiment, described data processing equipment is additional PLC.
It should be noted that, in concrete enforcement, in order to not affect the normal work of former control system, namely do not change former machine PLC program, the present invention realizes breakdown judge by additional PLC.Therefore, do not affect the normal work of original system, cause burden can not to former machine PLC, and easily combine and be separated.In addition, Omron PLC can be chosen in the application.
As one preferred embodiment, described data processing equipment comprises:
Store the very first time, and record the described injecting glue time, gather the data acquisition module of described status signal when the described injecting glue time reaches the described very first time, wherein, the described very first time for from the position of injecting glue to the time needed for the position filling glue;
Obtain described status signal, and judge according to described status signal the breakdown judge module whether described applying glue cotrol system breaks down, wherein, when described status signal characterize described pilot lamp keep light time, then judge described applying glue cotrol system malfunctions.
Data acquisition module can store from the position of injecting glue to the time needed for the position filling glue, i.e. the very first time.When injecting glue starts, this time of data acquisition module record, when reaching the very first time, gathering the status signal of the pilot lamp of optoelectronic switch, and this status signal is sent to breakdown judge module.According to this signal, breakdown judge module judges whether applying glue cotrol system breaks down, and is specially: when this characterization pilot lamp keeps lighting, then judge applying glue cotrol system malfunctions.
It should be noted that, due to the characteristic of optoelectronic switch, from injecting glue in very first time process, the pilot lamp of optoelectronic switch is illuminating state, but when reaching the very first time, the pilot lamp of optoelectronic switch should become OFF state from illuminating state, that is, when reaching the very first time, glue cylinder fills glue, if pilot lamp is still lighted, then show to need to continue injecting glue, obviously, if injecting glue again, then there is glue overflow fault.In addition, the very first time be also in fact glue cylinder from injecting glue to the maximum duration filled needed for glue.As can be seen here, in injecting glue process, by glue overflow fault can be prevented to data collector to the analysis of the status signal of the pilot lamp of optoelectronic switch.
As one preferred embodiment, described data processing equipment comprises:
Stored for the second time, and record use the glue time, gather the data acquisition module of described status signal when reaching described second time, wherein, described second time for from the position filling glue to the time needed for required glue extreme lower position;
Obtain described status signal, and judge according to described status signal the breakdown judge module whether described applying glue cotrol system breaks down, wherein, when described status signal characterizes described pilot lamp maintenance extinguishing, then judge described applying glue cotrol system malfunctions.
Data acquisition module can store the time consumed required for from the position filling glue to required glue extreme lower position, i.e. the second time, when using glue from the position filling glue, this time of data acquisition module record, when reaching for the second time, gather the status signal of the pilot lamp of optoelectronic switch, and this status signal is sent to breakdown judge module.According to this signal, breakdown judge module judges whether applying glue cotrol system breaks down, and is specially: when this characterization pilot lamp keeps extinguishing, then judge applying glue cotrol system malfunctions.
It should be noted that, due to the characteristic of optoelectronic switch, from in glue to the second time course, the pilot lamp of optoelectronic switch is OFF state, but when reaching for the second time, the pilot lamp of optoelectronic switch should become illuminating state from OFF state, that is, when reaching for the second time, the glue of glue cylinder has arrived the extreme lower position that can meet normal demand, if pilot lamp still extinguishes, then show there is no injecting glue, obviously, if or else injecting glue, then occur that sky fault opened by glue.In addition, the second time was also that glue cylinder is consumed to from the fullest position of glue cylinder the time consumed required for required glue extreme lower position in fact.
As one preferred embodiment, described data processing equipment also comprises:
For sending the control module of halt command to described former machine PLC when described breakdown judge module judges described applying glue cotrol system malfunctions, wherein, described control module is connected with described former machine PLC.
In concrete enforcement, if applying glue cotrol system malfunctions, as sky fault opened by glue overflow fault or glue, then need to shut down to overhaul.Therefore, this optimal way, by the control module in data processing equipment being connected with former machine PLC, when a failure occurs, control module sends halt command to former machine PLC.
As one preferred embodiment, described data processing equipment also comprises:
For obtaining filter tip detection signal and the signal acquisition module for glue solenoid control contactor signal, described signal acquisition module is connected with described former machine PLC.
In concrete enforcement, optoelectronic switch may lose efficacy because glue spills to cause detecting, and for glue solenoid valve because glue supplies valve frequent movement, glue quality and the glue solidifies, the reason such as pneumatic, cause reliability decrease, can not effectively control glue liquid level, such as, glue can not be added in time or the phenomenon of excessive spilling glue cylinder of annotating, occur the fault of applying glue cotrol instability.Filter tip detection signal can be obtained due to former machine PLC and supply glue solenoid control contactor signal, therefore, the present invention to be connected with former machine PLC by signal acquisition module and to obtain filter tip detection signal and for glue solenoid control contactor signal, and then judges whether applying glue cotrol system occurs the glue cylinder not fault such as injecting glue.
As one preferred embodiment, described warning device comprises: hazard warning flasher.
As one preferred embodiment, described warning device also comprises: alarm buzzer.
The effect of warning device is alarm, and therefore, its form of expression can have multiple, such as light warning, audible alarm.Therefore, the warning device in the present invention can be hazard warning flasher or alarm buzzer or the combination of the two.
It should be noted that, in the above-described embodiments, data processing equipment can also be connected with display screen, when system malfunctions judged by data processing equipment, then show fault by display screen.
Above the cigarette machine applying glue cotrol system with monitoring and early warning provided by the present invention is described in detail.Apply specific case herein to set forth principle of the present invention and embodiment, the explanation of above embodiment just understands method of the present invention and core concept thereof for helping.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improve and modify and also fall in the protection domain of the claims in the present invention.
Claims (8)
1. there is a cigarette machine applying glue cotrol system for monitoring and early warning, for ZJ17 cigarette machine, comprising: optoelectronic switch and former machine PLC, is characterized in that, also comprise:
Gather the status signal of pilot lamp in the injecting glue time range of correspondence of described optoelectronic switch, and judging according to described status signal the data processing equipment whether described applying glue cotrol system breaks down, described data processing equipment and described optoelectronic switch communicate to connect;
Judge at described data processing equipment the warning device that described applying glue cotrol system malfunctions alarm is pointed out, described warning device is connected with described data processing equipment.
2. the cigarette machine applying glue cotrol system with monitoring and early warning according to claim 1, it is characterized in that, described data processing equipment is additional PLC.
3. the cigarette machine applying glue cotrol system with monitoring and early warning according to claim 2, it is characterized in that, described data processing equipment comprises:
Store the very first time, and record the described injecting glue time, gather the data acquisition module of described status signal when the described injecting glue time reaches the described very first time, wherein, the described very first time for from the position of injecting glue to the time needed for the position filling glue;
Obtain described status signal, and judge according to described status signal the breakdown judge module whether described applying glue cotrol system breaks down, wherein, when described status signal characterize described pilot lamp keep light time, then judge described applying glue cotrol system malfunctions.
4. the cigarette machine applying glue cotrol system with monitoring and early warning according to claim 2, it is characterized in that, described data processing equipment comprises:
Stored for the second time, and record use the glue time, gather the data acquisition module of described status signal when reaching described second time, wherein, described second time for from the position filling glue to the time needed for required glue extreme lower position;
Obtain described status signal, and judge according to described status signal the breakdown judge module whether described applying glue cotrol system breaks down, wherein, when described status signal characterize described pilot lamp put out keep extinguish time, then judge described applying glue cotrol system malfunctions.
5. the cigarette machine applying glue cotrol system with monitoring and early warning according to claim 3 or 4, it is characterized in that, described data processing equipment also comprises:
For sending the control module of halt command to described former machine PLC when described breakdown judge module judges described applying glue cotrol system malfunctions, wherein, described control module is connected with described former machine PLC.
6. the cigarette machine applying glue cotrol system with monitoring and early warning according to claim 5, it is characterized in that, described data processing equipment also comprises:
For obtaining filter tip detection signal and the signal acquisition module for glue solenoid control contactor signal, described signal acquisition module is connected with described former machine PLC.
7. the cigarette machine applying glue cotrol system with monitoring and early warning according to claim 1, it is characterized in that, described warning device comprises: hazard warning flasher.
8. the cigarette machine applying glue cotrol system with monitoring and early warning according to claim 7, it is characterized in that, described warning device also comprises: alarm buzzer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510536501.6A CN105068501B (en) | 2015-08-27 | A kind of cigarette machine applying glue cotrol system with monitoring and early warning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510536501.6A CN105068501B (en) | 2015-08-27 | A kind of cigarette machine applying glue cotrol system with monitoring and early warning |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105068501A true CN105068501A (en) | 2015-11-18 |
| CN105068501B CN105068501B (en) | 2018-06-01 |
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| CN112764388A (en) * | 2021-01-20 | 2021-05-07 | 江西中烟工业有限责任公司 | Control method of intelligent tipping paper glue supply device of YJ27 type filter tip assembler |
| CN113325796A (en) * | 2021-06-09 | 2021-08-31 | 内蒙古昆明卷烟有限责任公司 | Packing machine monitoring method, equipment and medium |
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