CN105066767A - Bamboo grid cooling filler for cooling tower and manufacturing method thereof - Google Patents
Bamboo grid cooling filler for cooling tower and manufacturing method thereof Download PDFInfo
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- CN105066767A CN105066767A CN201510518170.3A CN201510518170A CN105066767A CN 105066767 A CN105066767 A CN 105066767A CN 201510518170 A CN201510518170 A CN 201510518170A CN 105066767 A CN105066767 A CN 105066767A
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Abstract
Disclosed are a bamboo grid cooling filler for a cooling tower and a manufacturing method for the bamboo grid cooling filler. The bamboo grid cooling filler comprises gratings formed by arranging bamboo strips at intervals. The gratings are stacked up and down to form grids. The bamboo grid cooling filler is characterized in that the section of each bamboo strip is arc, and a through crossed drainage groove is formed in the lowest point of the arc surface of each bamboo strip; the sections of the horizontal and vertical groove bodies of each crossed drainage groove are in a V shape; the small end of the V-shaped section of each drainage groove is arranged on the outer surface of the corresponding bamboo strip; the ratio of the width of the small end of each V-shaped section to the width of the large end of the V-shaped section is 1:3.5, and the width of the small end of each V-shaped section is 1.5 mm; the horizontal and vertical groove bodies of each crossed drainage groove are both 8-12 mm long. The water drenching area is larger, and meanwhile the film heat exchange function is better, so that time for contact between steam and water is greatly prolonged; a water film shaped like a grid is formed, ventilation resistance is low, cooling efficiency is high, and the service life is prolonged.
Description
Technical field
The present invention relates to industrial cooling tower bamboo wood packing and make field.
Background technology
The effect of Industrial cooling tower packing is the hot water entering tower to form tiny water droplet or moisture film as far as possible, increase hot water and cooling-air heat exchange contact area and contact the time of staying, fully to carry out aqueous vapor heat exchange, improve cooling effectiveness, therefore large drenching area and little flowing resistance are the pursuits of people to packing.Existing industrial cooling filler has: cement grid packing, fiberglass packing, PVC plastic waveform and oblique wave packing etc.Cement grid packing because of have heaviness, labour intensity large, produce shortcomings such as installing trouble, not corrosion-resistant, rough surface, eliminated by pottery gradually.Although fiberglass packing intensity, decay resistance, resistance to elevated temperatures are superior, because its production cost is too high, limit it and apply.PVC plastic packing material is lightweight, produce easy for installation, labour intensity is little, production cost is low, surface area is large, the advantage of good cooling results, be widely used in each industrial cooling system.But plastic water showering filling exists, and intensity is low, not corrosion-resistant, non-refractory, the easily aging shortcoming such as to become fragile, and service life is shorter, and running 3-5 just needs to change, secondly, in operation, plastic crushing brings system into, can block circulation, therefore Maintenance and Repair workload is large, changes frequent.
Chinese patent patent CN20191768 openly adopts bamboo sheet to combine packing; although relative to plastic water showering filling; bamboo wood has happiness water and is not afraid of freeze thawing; toughness is strong; and the bright and clean resistance of upper surface is little; and with one deck hard natural protective layer, the feature such as can to repel the corrupting influence, overcomes that plastic water showering filling intensity is low, not corrosion-resistant, non-refractory, the easily aging shortcoming such as to become fragile.And bamboo chip is cambered surface, drenching area can be produced to greatest extent, but the film effect that its drainage trough structure produces is more weak, is further improved.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of drenching area larger, and there is better film thermal function of exchange simultaneously, substantially prolongs carbonated drink time of contact, and form similar latticed moisture film, flowing resistance is little, the high and bamboo-grid water spraying filler for cooling tower increased the service life of cooling effectiveness.
For realizing the object of the invention, provide following technical scheme: a kind of bamboo-grid water spraying filler for cooling tower, comprise and form gate layer by bamboo chip is alternate, gate layer mounted on top composition grid, it is characterized in that bamboo chip cross section is curved, the minimum point of bamboo chip cambered surface has through cross drainage trough, the cross section of cross drainage trough level and vertical cell body is V-type, the V-type osculum end of drainage trough is arranged at the outer surface of bamboo chip, the ratio of V-type osculum end width and V-type big opening end width is 1:3.5, V-type osculum end width is 1.5mm, cross drainage trough level and vertical direction cell body length are 8 ~ 12mm.
As preferably, cross drainage trough center offers the through circular hole that diameter is 3mm.
As preferably, the cross drainage trough on adjacent bamboo chip is interspersed.
As preferably, bamboo chip arc length is that semicircle to 60 spends angle.
As preferably, bamboo chip spacing is 38mm ~ 50mm.
For realizing the object of the invention, a kind of bamboo-grid water spraying filler for cooling tower preparation method being provided, it is characterized in that comprising the following steps:
A. selection: the primary bamboo in maturity period selected by bamboo wood, Scattered bamboos is felled should select more than 4 years, less than 9 years; Cluster Bamboo is felled should select more than 2 years, less than 6 years, and bamboo wood is flawless, withered and damage by worms rotten;
B. the thermal coefficient of expansion of bamboo wood requires: the thermal coefficient of expansion in rift grain direction is 2.98 × 10-6 ~ 4.28 × 10-6, and radial thermal coefficient of expansion is 21.8 × 10-6 ~ 30.7 × 10-6, and tangential thermal coefficient of expansion is 29.7 × 10-6 ~ 42.7 × 10-6;
C. pretreatment: bamboo wood is cut into 1600mm and 1200mm two kinds of sizes, then through hacking, bamboo wood is cut into the wide bamboo chip of 40mm, bamboo chip is immersed in aqueous borate solution, and adds the softening agent that mass percent is 5%, heat 2h by high-temperature steam, it is 65 DEG C that temperature controls, Stress control is 0.8mpa, is taken out by bamboo chip and washes, remove silt and dirt, then bamboo chip is immersed in 15 DEG C of cold water, leaves standstill 30 ~ 45 minutes;
D. high-temperature shaping: bamboo chip is positioned over carbonization baking in carbide furnace, the pressure of carbonization baking is 1.2kg/cm2, and the time is 3 hours, and temperature is 1.5 hours 45-55 DEG C, 0.5 hour 90-100 DEG C, 0.5 hour 100-120 DEG C;
E. installation forming: the bamboo chip after high-temperature shaping is first planished and holes again, refine polishing is carried out to bamboo chip again in this basis, offer connecting hole and cross drainage trough, multiple bamboo chip is coupled together through connecting hole with connecting rod, on connecting rod with plastic sleeve by equally spaced for each bamboo chip.
As preferably, aqueous borate solution is formulated by boric acid, alum, sodium sulfite, dimethyl formyl ammonium, benzoic acid and water; Its mesoboric acid: alum: sodium sulfite: benzoic mass ratio is 1:1:1:0.6:(0.8-0.9).
As preferably, Scattered bamboos is mao bamboon, and Cluster Bamboo is imperial bamboo.
As preferably, described softening agent comprises gets glycerine 8 parts, ammonium persulfate 7 parts, two butyryl 9 parts, sulfosuccinic acid two butyryl nonyl phenol sodium salt 25 parts, stearic acid 10 parts, urethanes 5 parts and 2 parts, paraffin, methacrylic acid 8 parts, stannous octoate 4 parts, deionized water 160 parts; get glycerine, sulphur ammonium persulfate, two butyryl and 120 parts of deionized waters and be placed in agitator tank A and stir; mixing speed is 3000r/mim, and whipping temp is 55 DEG C, pressure 0.2Mpa; 8 minutes time, obtain A liquid; Meanwhile, get stearic acid, urethanes, paraffin, methacrylic acid and 40 parts deionized water be placed in agitator tank B, mixing speed is 1500r/mim, and whipping temp is 65 DEG C, pressure 0.5Mpa, 10 minutes time, obtains B liquid; Get A liquid and B liquid, add in agitator tank C according to 1:0.9 ratio, mixing speed is 1000r/mim, and whipping temp is 65 DEG C, pressure 0.9Mpa, 5 minutes time, add stannous octoate, continue stirring 3 minutes, finally add sulfosuccinic acid two butyryl nonyl phenol sodium salt, stirring mixing speed is 2500r/mim, and whipping temp is 95 DEG C, 20 minutes time; After stirring completes, cooling can use.
Beneficial effect of the present invention: the present invention is by arranging cross drainage trough to bamboo chip, increase gas liquid interfacial area, and form larger extension moisture film, pretreatment and high-temperature shaping technique is adopted in the selection and processing technology of bamboo, substantially prolongs the service life of bamboo, pest control and anticorrosion, Long-Time Service is modification not.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the schematic diagram of bamboo chip in Fig. 1.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the right view of Fig. 2.
detailed description of the invention
Embodiment 1: a kind of bamboo-grid water spraying filler for cooling tower, comprise and form gate layer by bamboo chip 1 is alternate, gate layer mounted on top composition grid, bamboo chip 1 cross section is curved, the minimum point of bamboo chip 1 cambered surface has through cross drainage trough 1.1, the cross section of cross drainage trough 1.1 level and vertical cell body is V-type, the V-type osculum end 1.1.1 of cross drainage trough 1.1 is arranged at the outer surface of bamboo chip 1, the ratio of V-type osculum end 1.1.1 width and V-type big opening end 1.1.2 width is 1:3.5, V-type osculum end 1.1.1 width is 1.5mm, cross drainage trough 1.1 level and vertical direction cell body length are 8 ~ 12mm.Cross drainage trough 1.1 center offers the through circular hole 1.1.3 that diameter is 3mm.Cross drainage trough 1.1 on adjacent bamboo chip 1 is interspersed.Bamboo chip 1 arc length is that semicircle to 60 spends angle.Bamboo chip 1 spacing is 38mm ~ 50mm.
A kind of bamboo-grid water spraying filler for cooling tower preparation method, comprises the following steps:
A. selection: the primary bamboo in maturity period selected by bamboo wood, Scattered bamboos is felled should select more than 4 years, less than 9 years; Cluster Bamboo is felled should select more than 2 years, less than 6 years, and bamboo wood is flawless, withered and damage by worms rotten;
B. the thermal coefficient of expansion of bamboo wood requires: the thermal coefficient of expansion in rift grain direction is 4.28 × 10-6, and radial thermal coefficient of expansion is 30.7 × 10-6, and tangential thermal coefficient of expansion is 42.7 × 10-6;
C. pretreatment: bamboo wood is cut into 1600mm and 1200mm two kinds of sizes, then through hacking, bamboo wood is cut into the wide bamboo chip of 40mm, bamboo chip is immersed in aqueous borate solution, and adds the softening agent that mass percent is 5%, heat 2h by high-temperature steam, it is 65 DEG C that temperature controls, Stress control is 0.8mpa, is taken out by bamboo chip and washes, remove silt and dirt, then bamboo chip is immersed in 15 DEG C of cold water, leaves standstill 30 minutes;
D. high-temperature shaping: bamboo chip is positioned over carbonization baking in carbide furnace, the pressure of carbonization baking is 1.2kg/cm2, and the time is 3 hours, temperature be 1.5 hours 55 DEG C, 0.5 hour 100 DEG C, 0.5 hour 120 DEG C;
E. installation forming: the bamboo chip after high-temperature shaping is first planished and holes again, refine polishing is carried out to bamboo chip 1 again in this basis, offer connecting hole and cross drainage trough, multiple bamboo chip 1 is coupled together through connecting hole with connecting rod 2, connecting rod is used plastic sleeve 3 by equally spaced for each bamboo chip.
Aqueous borate solution is formulated by boric acid, alum, sodium sulfite, dimethyl formyl ammonium, benzoic acid and water; Its mesoboric acid: alum: sodium sulfite: benzoic mass ratio is 1:1:1:0.6:0.9.
Scattered bamboos is mao bamboon, and Cluster Bamboo is imperial bamboo.
Described softening agent comprises gets glycerine 8 parts, ammonium persulfate 7 parts, two butyryl 9 parts, sulfosuccinic acid two butyryl nonyl phenol sodium salt 25 parts, stearic acid 10 parts, urethanes 5 parts and 2 parts, paraffin, methacrylic acid 8 parts, stannous octoate 4 parts, deionized water 160 parts, get glycerine, sulphur ammonium persulfate, two butyryl and 120 parts of deionized waters and be placed in agitator tank A and stir, mixing speed is 3000r/mim, whipping temp is 55 DEG C, pressure 0.2Mpa, 8 minutes time, obtains A liquid; Meanwhile, get stearic acid, urethanes, paraffin, methacrylic acid and 40 parts deionized water be placed in agitator tank B, mixing speed is 1500r/mim, and whipping temp is 65 DEG C, pressure 0.5Mpa, 10 minutes time, obtains B liquid; Get A liquid and B liquid, add in agitator tank C according to 1:0.9 ratio, mixing speed is 1000r/mim, and whipping temp is 65 DEG C, pressure 0.9Mpa, 5 minutes time, add stannous octoate, continue stirring 3 minutes, finally add sulfosuccinic acid two butyryl nonyl phenol sodium salt, stirring mixing speed is 2500r/mim, and whipping temp is 95 DEG C, 20 minutes time; After stirring completes, cooling can use.
Claims (9)
1. a bamboo-grid water spraying filler for cooling tower, comprise and form gate layer by bamboo chip is alternate, gate layer mounted on top composition grid, it is characterized in that bamboo chip cross section is curved, the minimum point of bamboo chip cambered surface has through cross drainage trough, the cross section of cross drainage trough level and vertical cell body is V-type, the V-type osculum end of drainage trough is arranged at the outer surface of bamboo chip, the ratio of V-type osculum end width and V-type big opening end width is 1:3.5, V-type osculum end width is 1.5mm, and cross drainage trough level and vertical direction cell body length are 8 ~ 12mm.
2. bamboo-grid water spraying filler for cooling tower according to claim 1, is characterized in that cross drainage trough center offers the through circular hole that diameter is 3mm.
3. Bamboo-grid filler used for cooling tower according to claim 1, is characterized in that the cross drainage trough on adjacent bamboo chip is interspersed.
4. bamboo-grid water spraying filler for cooling tower according to claim 1, is characterized in that bamboo chip arc length is that semicircle to 60 spends angle.
5. bamboo-grid water spraying filler for cooling tower according to claim 1, is characterized in that bamboo chip spacing is 38mm ~ 50mm.
6. according to the Bamboo-grid filler preparation method used for cooling tower of the one one of claim 1 ~ 5 Suo Shu, it is characterized in that comprising the following steps: a. selection: the primary bamboo in maturity period selected by bamboo wood, Scattered bamboos is felled should select more than 4 years, less than 9 years; Cluster Bamboo is felled should select more than 2 years, less than 6 years, and bamboo wood is flawless, withered and damage by worms rotten;
B. the thermal coefficient of expansion of bamboo wood requires: the thermal coefficient of expansion in rift grain direction is 2.98 × 10-6 ~ 4.28 × 10-6, and radial thermal coefficient of expansion is 21.8 × 10-6 ~ 30.7 × 10-6, and tangential thermal coefficient of expansion is 29.7 × 10-6 ~ 42.7 × 10-6;
C. pretreatment: bamboo wood is cut into 1600mm and 1200mm two kinds of sizes, then through hacking, bamboo wood is cut into the wide bamboo chip of 40mm, bamboo chip is immersed in aqueous borate solution, and adds the softening agent that mass percent is 5%, heat 2h by high-temperature steam, it is 65 DEG C that temperature controls, Stress control is 0.8mpa, is taken out by bamboo chip and washes, remove silt and dirt, then bamboo chip is immersed in 15 DEG C of cold water, leaves standstill 30 ~ 45 minutes;
D. high-temperature shaping: bamboo chip is positioned over carbonization baking in carbide furnace, the pressure of carbonization baking is 1.2kg/cm2, and the time is 3 hours, and temperature is 1.5 hours 45-55 DEG C, 0.5 hour 90-100 DEG C, 0.5 hour 100-120 DEG C;
E. installation forming: the bamboo chip after high-temperature shaping is first planished and holes again, refine polishing is carried out to bamboo chip again in this basis, offer connecting hole and cross drainage trough, multiple bamboo chip is coupled together through connecting hole with connecting rod, on connecting rod with plastic sleeve by equally spaced for each bamboo chip.
7. bamboo-grid water spraying filler for cooling tower preparation method according to claim 6, is characterized in that aqueous borate solution is formulated by boric acid, alum, sodium sulfite, dimethyl formyl ammonium, benzoic acid and water; Its mesoboric acid: alum: sodium sulfite: benzoic mass ratio is 1:1:1:0.6:(0.8-0.9).
8. bamboo-grid water spraying filler for cooling tower preparation method according to claim 6, it is characterized in that Scattered bamboos is mao bamboon, Cluster Bamboo is imperial bamboo.
9. bamboo-grid water spraying filler for cooling tower preparation method according to claim 6, it is characterized in that described softening agent comprises and get glycerine 8 parts, ammonium persulfate 7 parts, two butyryl 9 parts, sulfosuccinic acid two butyryl nonyl phenol sodium salt 25 parts, stearic acid 10 parts, urethanes 5 parts and 2 parts, paraffin, methacrylic acid 8 parts, stannous octoate 4 parts, deionized water 160 parts, get glycerine, sulphur ammonium persulfate, two butyryl and 120 parts of deionized waters are placed in agitator tank A and stir, mixing speed is 3000r/mim, whipping temp is 55 DEG C, pressure 0.2Mpa, 8 minutes time, obtain A liquid, meanwhile, get stearic acid, urethanes, paraffin, methacrylic acid and 40 parts deionized water be placed in agitator tank B, mixing speed is 1500r/mim, and whipping temp is 65 DEG C, pressure 0.5Mpa, 10 minutes time, obtains B liquid, get A liquid and B liquid, add in agitator tank C according to 1:0.9 ratio, mixing speed is 1000r/mim, and whipping temp is 65 DEG C, pressure 0.9Mpa, 5 minutes time, add stannous octoate, continue stirring 3 minutes, finally add sulfosuccinic acid two butyryl nonyl phenol sodium salt, stirring mixing speed is 2500r/mim, and whipping temp is 95 DEG C, 20 minutes time, after stirring completes, cooling can use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510518170.3A CN105066767B (en) | 2015-08-24 | 2015-08-24 | Bamboo grid cooling filler for cooling tower and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510518170.3A CN105066767B (en) | 2015-08-24 | 2015-08-24 | Bamboo grid cooling filler for cooling tower and manufacturing method thereof |
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| CN105066767A true CN105066767A (en) | 2015-11-18 |
| CN105066767B CN105066767B (en) | 2017-01-25 |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2320972Y (en) * | 1998-03-27 | 1999-05-26 | 郎文均 | Bamboo grid device for filling cooling tower |
| CN2408963Y (en) * | 2000-03-07 | 2000-12-06 | 吴国裕 | Bamboo grid screen showering packing structure for cooling tower |
| JP2006045077A (en) * | 2004-08-02 | 2006-02-16 | Toyo Ink Mfg Co Ltd | Agent for eliminating legionella bacteria |
| CN201917268U (en) * | 2011-01-05 | 2011-08-03 | 宜兴亨达竹格填料有限公司 | Bamboo-grid water spraying filler for cooling tower |
| CN202836335U (en) * | 2012-09-28 | 2013-03-27 | 宜兴亨达竹格填料有限公司 | Bamboo grid water collecting device |
| KR20140069919A (en) * | 2012-11-30 | 2014-06-10 | (주)대일아쿠아 | Fill for cross flow type of cooling tower |
| CN204438887U (en) * | 2015-01-06 | 2015-07-01 | 宜兴亨达竹格填料有限公司 | A kind of bamboo water collection device |
| CN204902660U (en) * | 2015-08-24 | 2015-12-23 | 宜兴亨达竹格填料有限公司 | Cooling tower packs with bamboo check trickle |
-
2015
- 2015-08-24 CN CN201510518170.3A patent/CN105066767B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2320972Y (en) * | 1998-03-27 | 1999-05-26 | 郎文均 | Bamboo grid device for filling cooling tower |
| CN2408963Y (en) * | 2000-03-07 | 2000-12-06 | 吴国裕 | Bamboo grid screen showering packing structure for cooling tower |
| JP2006045077A (en) * | 2004-08-02 | 2006-02-16 | Toyo Ink Mfg Co Ltd | Agent for eliminating legionella bacteria |
| CN201917268U (en) * | 2011-01-05 | 2011-08-03 | 宜兴亨达竹格填料有限公司 | Bamboo-grid water spraying filler for cooling tower |
| CN202836335U (en) * | 2012-09-28 | 2013-03-27 | 宜兴亨达竹格填料有限公司 | Bamboo grid water collecting device |
| KR20140069919A (en) * | 2012-11-30 | 2014-06-10 | (주)대일아쿠아 | Fill for cross flow type of cooling tower |
| CN204438887U (en) * | 2015-01-06 | 2015-07-01 | 宜兴亨达竹格填料有限公司 | A kind of bamboo water collection device |
| CN204902660U (en) * | 2015-08-24 | 2015-12-23 | 宜兴亨达竹格填料有限公司 | Cooling tower packs with bamboo check trickle |
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Effective date of registration: 20230912 Address after: Room 202-09, 2nd Floor, Building 2, No.1 and No.3 Qinglong Hutong A, Dongcheng District, Beijing, 100007 Patentee after: Zhonglin Green Carbon (Beijing) Technology Co.,Ltd. Address before: No. 33 Gaohong Road, Gaocheng Town, Yixing City, Wuxi City, Jiangsu Province, 214214 Patentee before: YIXING HENGDA BAMBOO FILLING Co.,Ltd. |