CN105063524A - Surface strengthening processing method for pinchbeck alloy - Google Patents
Surface strengthening processing method for pinchbeck alloy Download PDFInfo
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- CN105063524A CN105063524A CN201510458885.4A CN201510458885A CN105063524A CN 105063524 A CN105063524 A CN 105063524A CN 201510458885 A CN201510458885 A CN 201510458885A CN 105063524 A CN105063524 A CN 105063524A
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- pinchbeck
- zinc alloy
- alloy
- copper zinc
- sheet material
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- 239000000956 alloy Substances 0.000 title abstract 8
- 229910045601 alloy Inorganic materials 0.000 title abstract 7
- 238000003672 processing method Methods 0.000 title abstract 2
- 238000005728 strengthening Methods 0.000 title abstract 2
- 239000000463 material Substances 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims abstract description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 5
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 32
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 claims description 32
- 238000005498 polishing Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims 1
- 239000011701 zinc Substances 0.000 claims 1
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 6
- 239000007769 metal material Substances 0.000 abstract description 3
- 238000004891 communication Methods 0.000 abstract description 2
- 238000000713 high-energy ball milling Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 238000007709 nanocrystallization Methods 0.000 abstract 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 5
- 229910000881 Cu alloy Inorganic materials 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012761 high-performance material Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Abstract
The invention discloses a surface strengthening processing method for pinchbeck alloy, and belongs to the technical field of metal material machining. A pinchbeck alloy panel is annealed for 1-2 hours at the temperature of 800 DEG C to 850 DEG C, and a high-energy ball milling machine is utilized for carrying out surface nanocrystallization processing on the annealed pinchbeck alloy panel under the vacuum environment or the liquid nitrogen environment. The pinchbeck alloy panel is subjected to impact and is deformed through 100-200 steel balls with the diameter of 8 mm to 10 mm, the frequency ranges from 20 Hz to 50 Hz, time ranges from 5 min to 30 min, and therefore the high-strength and high-plasticity gradient nanometer pinchbeck alloy material good in stability is manufactured. The method is simple in preparing process, and the panel with the strength two times the strength of traditional annealed pinchbeck alloy can be obtained, wherein good plasticity of the panel can be kept. The prepared high-strength and high-plasticity pinchbeck alloy panel material has wide application space in the rapidly developed industries such as electronic communication, aerospace and weapons.
Description
Technical field
The present invention relates to a kind of method for surface hardening of copper zinc alloy, belong to the processing technique field of metallic substance.
Background technology
Copper and copper alloy because having the advantages such as outstanding electroconductibility, thermal conductivity, sight, solidity to corrosion and good mechanical property large-scale application in information communication, machinofacture, electrically, electronics, building, chemical industry, the energy, the modern project technical field such as national defense industry.Various electronic product, household electrical appliance, industrial plants etc. all be unable to do without copper and copper alloy product, and they have been produce and irreplaceable important engineering materials in life.
Copper zinc alloy has good mechanical property, processing performance and solidity to corrosion, and what have also has higher electroconductibility and machinability, is purposes material the most widely in copper alloy.Along with the fast development of industrial technology, traditional working method has been difficult to meet demand to high performance material gradually, it is also proposed higher index to the intensity of copper zinc alloy and plasticity.Superfine crystal particle metallic substance is prepared in conventional large plastometric set method such as Equal Channel Angular Pressing, high pressure torsion, ply rolling etc. at present, by significantly refining grain size, form a large amount of crystal boundary and effectively hinder dislocation motion, intensity can be greatly improved, but bulk ultrafine-grained materials room-temperature tensile plasticity is very low.High strength and high-ductility become a pair conflicting characteristic, and current preparation method improves its Some Mechanical Properties in the mode of sacrificing plasticity or intensity usually to a certain extent, and cannot really reach optimizing integration of the two.
The free energy of making Nano surface by adopting non-equilibrium treatment process to increase polycrystalline material surface, thus surface grain size is reduced gradually, under the repeat function of plus load, through the intense plastic strain of different directions, the open grain structure refinement gradually of material surface, finally reaches nanometer scale.After making Nano surface, the grain-size of material increases gradually along thickness direction, the physical dimension of material remains unchanged substantially, and there is not obvious interface between surface nanometer layer and matrix, there will not be the phenomenon such as interface pollution and stripping, provide more excellent approach for nanotechnology and conventional material combine.
The present invention utilizes high energy ball mill to carry out Surface Nanocrystalline to copper zinc alloy sheet material, preparation table mask has the Gradient Materials of nanometer-superfine crystal particle, top layer has high intensity, hardness, and core still retains higher plasticity, the graded of crystal grain makes to adopt the copper zinc alloy of the method process to have extremely excellent performance.
Summary of the invention
The object of this invention is to provide a kind of method for surface hardening of copper zinc alloy, change the gradient material that copper zinc alloy plate surface layer is stable Ultra-fine Grained, thus prepare the method for the gradient copper zinc alloy of comprehensive mechanical property excellence, the method complete processing is simple, specifically comprises the following steps:
(1) copper zinc alloy sheet material is annealed 1 ~ 2 hour at the temperature of 800 ~ 850 DEG C;
(2) step (1) gained sheet material is carried out surface finish, immediately under vacuum or liquid nitrogen environment, Surface Nanocrystalline is carried out to the copper zinc alloy sheet material after polishing, obtain the copper zinc alloy of high strength and high-ductility.
When processing under vacuum conditions described in step of the present invention (2), treatment temp is room temperature.
Surface Nanocrystalline process described in step of the present invention (2) uses high energy ball mill to complete, and test frequency is 20 ~ 50Hz, and steel ball is 100-200, diameter 8 ~ 10mm, treatment time 5 ~ 30min.
The invention has the beneficial effects as follows:
Surface Hardening Treatment mode of the present invention is by carrying out high strain rate shock to copper zinc alloy surface, make surface microstructure progressively refinement formation gradient crystalline-granular texture, in deformation process, surface fine grain layer and coarse-grain matrix are coordinated mutually, number of mechanisms cooperatively interacts, effectively prevent feature size suddenly change cause performance sudden change, thus copper zinc alloy plate intensity and plasticity are improved simultaneously, its yield strength promotes more than 2 times and can keep good unit elongation, processing mode is simple, be easy to realize continuous prodution, constant product quality, equipment funds input ratio is less, easy to maintenance, widen the range of application of copper zinc alloy.
Accompanying drawing explanation
Fig. 1 is that the copper zinc alloy sheet material that embodiment 1 ~ 4 prepares compares with the room temperature tensile curve of annealed state sheet material.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail, but protection scope of the present invention is not limited to described content.
Embodiment 1
(1) copper zinc alloy sheet material is annealed 2 hours at the temperature of 800 DEG C;
(2) step (1) gained sheet material is carried out surface finish, under liquid nitrogen environment, Surface Nanocrystalline is carried out to the copper zinc alloy sheet material (mass percent is 30%, and the thickness of sheet material is 2mm) after polishing, test frequency is 50Hz, steel ball is 100, diameter 8mm, treatment time 5min.
The making Nano surface copper zine plate material of preparation has higher intensity and good plasticity, and yield strength can reach 230Mpa, and uniform elongation reaches 36%.
Embodiment 2
(1) copper zinc alloy sheet material is annealed 1 hour at the temperature of 850 DEG C;
(2) step (1) gained sheet material is carried out surface finish, under liquid nitrogen environment, Surface Nanocrystalline is carried out to the copper zinc alloy sheet material (mass percent is 30%, and the thickness of sheet material is 2mm) after polishing, test frequency is 20Hz, steel ball is 100, diameter 10mm, treatment time 15min.
The making Nano surface copper zine plate material of preparation has very high intensity and good plasticity, and yield strength can reach 265Mpa, and uniform elongation reaches 30%.
Embodiment 3
(1) copper zinc alloy sheet material is annealed 1.5 hours at the temperature of 825 DEG C;
(2) step (1) gained sheet material is carried out surface finish, under vacuum conditions Surface Nanocrystalline is carried out to the copper zinc alloy sheet material (mass percent is 30%, and the thickness of sheet material is 2mm) after polishing, test frequency is 25Hz, steel ball is 180, diameter 9mm, treatment time 20min.
The making Nano surface copper zine plate material of preparation has very high intensity and good plasticity, and yield strength can reach 335Mpa, and uniform elongation reaches 24%.
Embodiment 4
(1) copper zinc alloy sheet material is annealed 1 hour at the temperature of 800 DEG C;
(2) step (1) gained sheet material is carried out surface finish, carry out Surface Nanocrystalline under vacuum conditions to the copper zinc alloy sheet material after polishing, test frequency is 35Hz, and steel ball is 200, diameter 8mm, treatment time 30min.
The making Nano surface copper zine plate material of preparation has very high intensity and good plasticity, and yield strength can reach 350Mpa, and uniform elongation reaches 23%.
Claims (3)
1. a method for surface hardening for copper zinc alloy, is characterized in that, specifically comprises the following steps:
(1) copper zinc alloy sheet material is annealed 1 ~ 2 hour at the temperature of 800 ~ 850 DEG C;
(2) step (1) gained sheet material is carried out surface finish, immediately under vacuum or liquid nitrogen environment, Surface Nanocrystalline is carried out to the copper zinc alloy sheet material after polishing, obtain the copper zinc alloy plate of high strength and high-ductility.
2. the method for surface hardening of copper zinc alloy according to claim 1, it is characterized in that: in described copper zinc alloy, the mass percent of zinc is 30%, the thickness of copper zinc alloy sheet material is 2mm.
3. the method for surface hardening of copper zinc alloy according to claim 1, it is characterized in that: Surface Nanocrystalline process described in step (2) uses high energy ball mill to complete, and test frequency is 20 ~ 50Hz, and steel ball is 100-200, diameter 8 ~ 10mm, treatment time 5 ~ 30min.
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CN201510458885.4A CN105063524A (en) | 2015-07-31 | 2015-07-31 | Surface strengthening processing method for pinchbeck alloy |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107234402A (en) * | 2016-03-28 | 2017-10-10 | 南京理工大学 | A kind of method for reducing gradient-structure metal sheet surface roughness |
CN107299302A (en) * | 2016-04-15 | 2017-10-27 | 南京理工大学 | A kind of method for improving metal gradient structural strength and plasticity matching degree |
CN111020426A (en) * | 2019-12-03 | 2020-04-17 | 西安理工大学 | Preparation method of rapidly-strengthened copper and copper alloy |
CN114682628A (en) * | 2022-04-12 | 2022-07-01 | 北京航空航天大学 | Method for rolling and processing bending compensation surface |
CN115537693A (en) * | 2022-10-27 | 2022-12-30 | 昆明理工大学 | Preparation method of copper-zinc alloy with surface double-peak and grain size double-heterostructure |
CN115584453A (en) * | 2022-10-17 | 2023-01-10 | 昆明理工大学 | Method for simultaneously improving strength and plasticity of copper-zinc alloy |
CN115627378A (en) * | 2022-10-19 | 2023-01-20 | 昆明理工大学 | Preparation method of Cu-Al-Zn alloy material |
CN116516268A (en) * | 2023-04-14 | 2023-08-01 | 常熟市普华电工材料有限公司 | Alloy copper wire annealing process |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000256814A (en) * | 1999-03-03 | 2000-09-19 | Sumitomo Metal Mining Co Ltd | Manufacture of copper-based alloy bar for terminal |
CN101392359A (en) * | 2008-11-07 | 2009-03-25 | 昆明理工大学 | Method for preparing high tension and high conductive pure copper material |
-
2015
- 2015-07-31 CN CN201510458885.4A patent/CN105063524A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000256814A (en) * | 1999-03-03 | 2000-09-19 | Sumitomo Metal Mining Co Ltd | Manufacture of copper-based alloy bar for terminal |
CN101392359A (en) * | 2008-11-07 | 2009-03-25 | 昆明理工大学 | Method for preparing high tension and high conductive pure copper material |
Non-Patent Citations (2)
Title |
---|
BAOZHUANG CAI ET.AL: "Enhanced mechanical properties in Cu–Zn alloys with a gradient structure by surface mechanical attrition treatment at cryogenic temperature", 《MATERIALS SCIENCE AND ENGINEERING: A》 * |
Y.S. ZHANG ET.AL: "Friction and wear behaviors of nanocrystalline surface layer of pure copper", 《WEAR》 * |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107234402A (en) * | 2016-03-28 | 2017-10-10 | 南京理工大学 | A kind of method for reducing gradient-structure metal sheet surface roughness |
CN107234402B (en) * | 2016-03-28 | 2021-06-11 | 南京理工大学 | Method for reducing surface roughness of metal plate with gradient structure |
CN107299302A (en) * | 2016-04-15 | 2017-10-27 | 南京理工大学 | A kind of method for improving metal gradient structural strength and plasticity matching degree |
CN107299302B (en) * | 2016-04-15 | 2020-02-28 | 南京理工大学 | Method for improving metal gradient structure strength and plasticity matching degree |
CN111020426A (en) * | 2019-12-03 | 2020-04-17 | 西安理工大学 | Preparation method of rapidly-strengthened copper and copper alloy |
CN114682628A (en) * | 2022-04-12 | 2022-07-01 | 北京航空航天大学 | Method for rolling and processing bending compensation surface |
CN115584453A (en) * | 2022-10-17 | 2023-01-10 | 昆明理工大学 | Method for simultaneously improving strength and plasticity of copper-zinc alloy |
CN115627378A (en) * | 2022-10-19 | 2023-01-20 | 昆明理工大学 | Preparation method of Cu-Al-Zn alloy material |
CN115537693A (en) * | 2022-10-27 | 2022-12-30 | 昆明理工大学 | Preparation method of copper-zinc alloy with surface double-peak and grain size double-heterostructure |
CN116516268A (en) * | 2023-04-14 | 2023-08-01 | 常熟市普华电工材料有限公司 | Alloy copper wire annealing process |
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