CN105063338B - The 5 online identical tension automatic takeup equipment of class copper conductor tubular annealing multiply - Google Patents
The 5 online identical tension automatic takeup equipment of class copper conductor tubular annealing multiply Download PDFInfo
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- CN105063338B CN105063338B CN201510447690.XA CN201510447690A CN105063338B CN 105063338 B CN105063338 B CN 105063338B CN 201510447690 A CN201510447690 A CN 201510447690A CN 105063338 B CN105063338 B CN 105063338B
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Abstract
The present invention relates to a kind of 5 online identical tension automatic takeup equipment of class copper conductor tubular annealing multiply, including online every monofilament tension force detection feedback device, accurate automatic winding displacement apparatus, shaftless take-up stand and the automatic control equipment being connected respectively with online every monofilament tension force detection feedback device, accurate automatic winding displacement apparatus and shaftless take-up stand.Compared with prior art, the present invention has the advantages that tension compliance is good, production efficiency is high, reduces cost of investment, product quality is lifted.
Description
Technical field
It is more more particularly, to a kind of 5 class copper conductor tubular annealings the present invention relates to electric wire manufacturing equipment technical field
The online identical tension automatic takeup equipment of stock.
Background technology
The class conductor of wires and cables industry 5 processing no matter in copper monofilament precision ± 0.002mm, processing request scope
0.12-0.4mm etc. must lift the required precision of tension force so as to ensure its process specifications on every procedure.At present
The leading copper conductor processing mode in the country is two kinds：One kind is to connect drawing continuous annealing, take-up reel 630 online using import many-headed wire
The twisted finished product conductor such as 7/0.32mm for forming conductor different size of synnema is realized in direct take-up under the pattern of active unwrapping wire.Separately
A kind of mode is to draw copper conductor monofilament using small machine drawing, and it is 200 types to carry out such as 40 pipe tubular annealing take-up reels to monofilament, by copper
Conductor specification places multiple mechanical tension rifles and carries out the finished product conductor that synnema forms different size.
The first cost of investment height of two ways typically uses in copper conductor scale producer, but exists and be up to 16 groups
5 class conductors are closed to exist limiting (such as 24/0.20,32/0.20)；Another cost of investment is low, and recruitment cost is high, efficiency is low,
Product Precision is relatively low, but the very processing of the various 5 class copper conductors of flexible combination.
It is relatively more that the enterprise of copper conductor processing is carried out using second scheme at present, but is given birth in tubular annealing and synnema
Problems be present in terms of production：
1st, tension force is extremely difficult to uniformity between monofilament：Because the motor that the type disk of take-up reel 200 is installed in tubular annealing is
Independent torque motor, every disk is caused to have differences as the change of disk footpath can not be automatically adjusted effectively when blank panel is with meeting, together
When carry out laying tension controls such as 24/0.20 to put 24 mechanical tension rifles when strand winder produces, while become blank panel in dishful
When with disk footpath change can not also be automatically adjusted, unskilled employee cause copper conductor jump stock phenomenon happen occasionally.
2nd, sabot amount influences efficiency：Tubular annealing sabot amount is 200 type disks, only 20kg, worker otherwise stop carrying out removable disk,
Carry out removable disk is ceaselessly shut down because the type disk sabot amount of pay off rack 200 is small when synnema produces, two procedures efficiency is very low.
3rd, labor intensity is big：Generally this two procedures all uses woman worker, ceaselessly artificial 20kg up and down disk tool,
Work daily very tired, present youth does not like the working environment of this mechanization.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of tension compliance is good,
Production efficiency is high, reduces cost of investment, the 5 online identical tension automatic takeups of class copper conductor tubular annealing multiply of product quality lifting
Equipment.
The purpose of the present invention can be achieved through the following technical solutions：
A kind of 5 online identical tension automatic takeup equipment of class copper conductor tubular annealing multiply, it is characterised in that including online every
Root monofilament tension force detects feedback device, accurate automatic winding displacement apparatus, shaftless take-up stand and opened respectively with online every monofilament
The automatic control equipment that power detection feedback device, accurate automatic winding displacement apparatus connect with shaftless take-up stand.
Described online every monofilament tension force detection feedback device includes sensor, air pressure proportioning valve and mechanical wire-crossing wheel
Group, described automatic control equipment are connected with sensor, air pressure proportioning valve respectively, and described sensor is arranged on each monofilament
On, described air pressure proportioning valve is connected with mechanical wire-crossing wheel group.
What described accurate automatic winding displacement apparatus included being connected with automatic control equipment respectively collects mould, single-screw mandrel transmission
Mechanism, adjustable double limit sensors.
Described shaftless take-up stand includes elevating mechanism, loading mechanism and the safety being connected respectively with automatic control equipment
Protection mechanism.
Described automatic control equipment includes：
Tension force gathers and sending module, is connected with online every monofilament tension force detection feedback device；
Take-up stand VFC module, is connected with shaftless take-up stand；
Automatic winding displacement comes and goes module, is connected with accurate automatic winding displacement apparatus.
Described automatic control equipment is PLC.
Compared with prior art, the present invention disclosure satisfy that the online take-up of multiply of 5 class conductor different sizes, while can be effective
Solution problems with and financial cost：
1st, tension compliance is good：Due to take-up reel can be ensured with system adjust automatically using every monofilament tension detecting apparatus
On monofilament tension force in the range of technology controlling and process.
2nd, production efficiency is high：Due to 4 times of the increase of sabot amount, without do not stopped more removable disk tool can greatly promote efficiency and
Establishment is cut personnel, while greatly promotes efficiency for the production of rear road.
3rd, cost of investment is reduced：Using this device can reach many-headed wire product quality requirement, substantially reduce investment into
This.
4th, product quality is lifted：With the product quality that synnema is frequently greatly improved using original production pattern.
This equipment is used in 5 class conductor process, manufacturing cost and Improving The Quality of Products can be reduced, enterprise
Competitive advantage.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment
As shown in figure 1, a kind of 5 online identical tension automatic takeup equipment of class copper conductor tubular annealing multiply, including it is online every
Root monofilament tension force detection feedback device 2, accurate automatic winding displacement apparatus 3, shaftless take-up stand 4 and respectively with online every monofilament
The automatic control equipment 1 that tension force detection feedback device 2, accurate automatic winding displacement apparatus 3 and shaftless take-up stand 4 connect.
Described online every monofilament tension force detection feedback device 2 includes sensor 21, air pressure proportioning valve 22 and mechanical mistake
Line wheel group 23, described automatic control equipment 1 are connected with sensor 21, air pressure proportioning valve 22 respectively, and described sensor 21 is pacified
On each monofilament, described air pressure proportioning valve 22 is connected with mechanical wire-crossing wheel group 23.
Online every monofilament tension force detection feedback device 2 be mainly manufacture the Tensity size of whole monofilament copper conductor with it is automatic
Regulation, feeds back to automatic control equipment 1 according to the on-line sensor signal of every monofilament and is analyzed, draw air pressure ratio
Valve 22 carries out skidding of the pressure adjustment by elastic progress hauling machine with stepping up；The mechanical wire-crossing wheel group 23 is three groups of wire-crossing wheels
One of them can carry out relying on air pressure adjustment up and down.
What described accurate automatic winding displacement apparatus 3 included being connected with automatic control equipment respectively collects mould 31, single-screw mandrel
Transmission mechanism 32, adjustable double limit sensors 33.
Accurate automatic winding displacement apparatus 3 refers to be collected multiply copper conductor by the special mould 31 that collects, described to collect
Mould 31 refers to be collected more copper conductors a bit, and the single-screw mandrel transmission mechanism 32 provides power for register ratio,
Walking winding displacement is carried out by accurate lead screw, the adjustable double limit sensors 33 provide reliable double limits to reach the automatic switchover of disk side
Position sensing.
Described shaftless take-up stand 4 includes elevating mechanism 41, the loading mechanism 42 being connected respectively with automatic control equipment 1
With safety protective mechanisms 43.
The elevating mechanism 41 refers to refer to include positioning using hydraulic mechanism progress upper lower burrs, the loading mechanism 42
Pin, flexible Pneumatic tailstock head fixed disk tool can fix rotating mechanism, the safety protective mechanisms 43 refer to once during occur
Fracture of wire can prevent injury to personnel.
Described automatic control equipment 1 includes：Tension force gathers and sending module 11, anti-with online every monofilament tension force detection
Feedback device 2 connects；Take-up stand VFC module 13, is connected with shaftless take-up stand 4；Automatic winding displacement comes and goes module 12, with essence
Close automatic winding displacement apparatus 3 connects.Described automatic control equipment is PLC.
Tension force gathers mainly draws adjustment Analog control with sending module 11 according to tension detection signal progress PLC computings
Vapour-pressure type proportioning valve, take-up stand VFC module 13 are can to carry out the take-up automation control system that automatic PID disks tool calculates,
Automatic winding displacement comes and goes the Cable Assembly system that module 12 refers to by program can come and go function automatically by double limit sensors.
The present invention is that one kind that research and design is carried out according to the principle of import many-headed wire makes up domestic tubular annealing and beam
The device of silk deficiency and design.
Above-described embodiment is not limit the invention in any way, every to be obtained by the way of equivalent substitution or equivalent transformation
Technical scheme all fall within protection scope of the present invention.
Claims (3)
1. a kind of 5 online identical tension automatic takeup equipment of class copper conductor tubular annealing multiply, it is characterised in that including online every
Monofilament tension force detection feedback device, accurate automatic winding displacement apparatus, shaftless take-up stand and respectively with online every monofilament tension force
The automatic control equipment that detection feedback device, accurate automatic winding displacement apparatus connect with shaftless take-up stand；
What described accurate automatic winding displacement apparatus included being connected with automatic control equipment respectively collects mould, single-screw mandrel driver
Structure, adjustable double limit sensors；Described shaftless take-up stand includes elevating mechanism, the dress being connected respectively with automatic control equipment
Disc mechanism and safety protective mechanisms；Described automatic control equipment includes：
Tension force gathers and sending module, is connected with online every monofilament tension force detection feedback device；
Take-up stand VFC module, is connected with shaftless take-up stand；
Automatic winding displacement comes and goes module, is connected with accurate automatic winding displacement apparatus.
2. a kind of online identical tension automatic takeup equipment of 5 class copper conductor tubular annealing multiply according to claim 1, it is special
Sign is that described online every monofilament tension force detection feedback device includes sensor, air pressure proportioning valve and mechanical wire-crossing wheel group,
Described automatic control equipment is connected with sensor, air pressure proportioning valve respectively, and described sensor is arranged on each monofilament, institute
The air pressure proportioning valve stated is connected with mechanical wire-crossing wheel group.
3. a kind of online identical tension automatic takeup equipment of 5 class copper conductor tubular annealing multiply according to claim 1, it is special
Sign is that described automatic control equipment is PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510447690.XA CN105063338B (en) | 2015-07-27 | 2015-07-27 | The 5 online identical tension automatic takeup equipment of class copper conductor tubular annealing multiply |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510447690.XA CN105063338B (en) | 2015-07-27 | 2015-07-27 | The 5 online identical tension automatic takeup equipment of class copper conductor tubular annealing multiply |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105063338A CN105063338A (en) | 2015-11-18 |
| CN105063338B true CN105063338B (en) | 2017-12-26 |
Family
ID=54492841
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510447690.XA Expired - Fee Related CN105063338B (en) | 2015-07-27 | 2015-07-27 | The 5 online identical tension automatic takeup equipment of class copper conductor tubular annealing multiply |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105063338B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106782912B (en) * | 2016-12-24 | 2018-04-17 | 安徽长江精工装备科技有限公司 | A kind of tension force detection control apparatus for center type wire stranding machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57158330A (en) * | 1981-03-26 | 1982-09-30 | Fujikura Ltd | Continuous electroannealing method |
| CN202643941U (en) * | 2012-05-31 | 2013-01-02 | 北京碧水源膜科技有限公司 | Low friction continuous silk take-up device |
| CN103146904A (en) * | 2013-04-01 | 2013-06-12 | 张家港市胜达钢绳有限公司 | Take-up device and method for heat treatment of bead wires |
| CN103436682B (en) * | 2013-09-09 | 2015-03-25 | 江苏华旺科技有限公司 | Intelligent control system and method of multi-specification tubular continuous annealing furnace |
| CN103436683B (en) * | 2013-09-09 | 2015-03-25 | 江苏华旺科技有限公司 | System and method for intelligently controlling tube continuous annealing furnaces |
| CN204238060U (en) * | 2014-11-28 | 2015-04-01 | 江苏宝钢精密钢丝有限公司 | A kind of cord multifibres process units |
| CN204898023U (en) * | 2015-07-27 | 2015-12-23 | 上海鼎凡电工机械股份有限公司 | 5 automatic line equipment of receiving of online permanent tension of class copper conductor tubular annealing stranded |
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2015
- 2015-07-27 CN CN201510447690.XA patent/CN105063338B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN105063338A (en) | 2015-11-18 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20171226 Termination date: 20180727 |