CN105058834A - Belt-type fermented material sheeter - Google Patents
Belt-type fermented material sheeter Download PDFInfo
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- CN105058834A CN105058834A CN201510426876.7A CN201510426876A CN105058834A CN 105058834 A CN105058834 A CN 105058834A CN 201510426876 A CN201510426876 A CN 201510426876A CN 105058834 A CN105058834 A CN 105058834A
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Abstract
The invention relates to a belt-type fermented material sheeter which can continuously and stably roll high-water-content organic materials into sheets. The belt-type fermented material sheeter comprises a rack, a driving device, an upper pressing belt driving roller, a lower pressing belt driving roller, an upper pressing belt redirecting roller, a lower pressing belt redirecting roller, a distribution device, a discharging scraper, an upper pressing belt wound between the upper pressing belt driving roller and the upper pressing belt redirecting roller and a lower pressing belt wound between the lower pressing belt driving roller and the lower pressing belt redirecting roller, wherein the driving device, the upper pressing belt driving roller, the lower pressing belt driving roller, the upper pressing belt redirecting roller, the lower pressing belt redirecting roller, the distribution device and the discharging scraper are mounted on the rack. The driving device is in transmission connection with the upper pressing belt driving roller and the lower pressing belt driving roller. The upper pressing belt driving roller, the upper pressing belt redirecting roller and the upper pressing belt are mounted above the lower pressing belt driving roller, the lower pressing belt redirecting roller and the lower pressing belt. The distribution device is mounted above an upper belt body of the upper pressing belt or above an upper belt body of the lower pressing belt. The discharging scraper is tangent to the surface of the upper pressing belt and the surface of the lower pressing belt in the direction of the tangential line of the outer circumference of the upper pressing belt driving roller and the direction of the tangential line of the outer circumference of the lower pressing belt driving roller respectively.
Description
Technical field
The invention belongs to organic material fermenting device field, particularly relate to a kind of belt fermentation materials tablet press machine.
Background technology
Utilizing industrial or agricultural organic solid waste to prepare in the production process of organic fertilizer, organic protein feed, a very important operation will carry out aerobic fermentation to solid organic material exactly.Particularly utilize solid organic material to prepare organic fertilizer, need to reach the thorough fermentation maturity of organic materials by aerobic fermentation, nutrient transforms and dehydration and drying completely.If adopt the plane zymotechnique such as traditional slot type or bar buttress formula, often need the fermentation period of 30 ~ 80 days, not only need large-area place for fermentation, and also can bring the secondary environmental pollution problems such as comparatively serious foul smell in sweat.
In order to realize higher fermentation efficiency and the feature of environmental protection, reduce fermentation taking place, increase substantially land utilization ratio, we successively develop conveyer belt type stereoscopic fermentation system and tray-type three-dimensional fermentation system, pile Pan Duo carry out three-dimensional aerobic fermentation by solid organic material being positioned on multilayer conveyer belt or being loaded in fermentation pallet, achieve remarkable effect.
And these two kinds of stereoscopic fermentation systems realize the important technical guarantee means of of efficient fermenting property, exactly organic materials to be fermented enter three-dimensional fermentation conveyer or fermentation pallet before, organic materials to be pressed into flake, effectively to improve the surface area of organic materials, increase substantially the gas permeability of organic materials inside, thus be conducive to the inoculation of aerobic microbiological, organic materials Rapid Fermentation is heated up, moisture rapid evaporation.Owing to treating that fermentation organic materials has the characteristic of high-moisture, in real production practices, existing pulley type pair roller roll unit is adopted to carry out roll extrusion to organic materials, often easily there is the phenomenon that material skids, namely material normally cannot enter the roll extrusion working face of roll unit roller continuously, finally causes production normally to carry out.Therefore, need for treating fermentation organic materials high-moisture, surface is wet and slippery, the characteristic of not easily charging, research and develop a kind of can the roll extrusion sheeting equipment of normal continuous feed, but not yet find that there is such equipment in the market.
Summary of the invention
The object of the invention is to, solve organic materials in three-dimensional fermentation system operation process and be rolled into the technical problem of sheet, there is provided a kind of belt fermentation materials tablet press machine of new structure, technical problem to be solved continuously and stably high-moisture organic materials can be rolled into sheet.
The object of the invention to solve the technical problems realizes by the following technical solutions.According to a kind of belt fermentation materials tablet press machine that the present invention proposes, it comprises frame, drive unit, upper material pressing belt, lower material pressing belt, upper material pressing belt driven roller, lower material pressing belt driven roller, upper material pressing belt modified roller, lower material pressing belt modified roller, distribution device and drain separator; Described drive unit, described upper material pressing belt driven roller, described lower material pressing belt driven roller, described upper material pressing belt modified roller, described lower material pressing belt modified roller, described distribution device and described drain separator are installed in described frame; Described drive unit and described upper material pressing belt driven roller and described lower material pressing belt driven roller are in transmission connection; Described upper material pressing belt is wound between described upper material pressing belt driven roller and described upper material pressing belt modified roller, and described lower material pressing belt is wound between described lower material pressing belt driven roller and described lower material pressing belt modified roller; Described upper material pressing belt driven roller, described upper material pressing belt modified roller and described upper material pressing belt are installed on the top of described lower material pressing belt driven roller, described lower material pressing belt modified roller and described lower material pressing belt; Described distribution device is installed on the top of the upper band of described upper material pressing belt or the upper band of described lower material pressing belt; Described drain separator respectively on described material pressing belt driven roller and described lower material pressing belt driven roller excircle tangent line direction on described on the plane tangent of material pressing belt and described lower material pressing belt.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
Aforesaid belt fermentation materials tablet press machine, wherein said distribution device comprises cloth bucket, cloth material strip driven roller, cloth material strip modified roller, cloth material strip carrying roller, cloth conveyer belt and cloth actuating device; Described cloth bucket, described cloth driving roller, described cloth turnabout roller, described cloth material strip carrying roller and described cloth actuating device are installed in described frame; Described cloth actuating device and described cloth material strip driven roller are in transmission connection; Described cloth conveyer belt is wound between described cloth material strip driven roller and described cloth material strip modified roller; The upper band of described cloth conveyer belt held by described cloth material strip carrying roller; Described cloth bucket is installed on the top of the upper band of described cloth conveyer belt.
Aforesaid belt fermentation materials tablet press machine, wherein said cloth bucket is up big and down small back taper bucket, on described cloth conveyer belt with traffic direction on described cloth bucket offer discharging opening, be provided with push-pull valve at described discharging opening.
Aforesaid belt fermentation materials tablet press machine, the upper band of wherein said lower material pressing belt is in being horizontally disposed with, in the below of the upper band of described lower material pressing belt, lower material pressing belt carrying roller is installed, lower band and the angle with becoming 2 ~ 20 degree on described lower material pressing belt of described upper material pressing belt, the length of described lower material pressing belt is greater than the length of described upper material pressing belt.
Aforesaid belt fermentation materials tablet press machine, wherein the front end of material pressing belt driven roller is provided with dry mash adding set on described.
Aforesaid belt fermentation materials tablet press machine, wherein said dry mash adding set comprises powder bucket, powder band driven roller, powder band modified roller, powder band carrying roller, powder carry band and powder drive unit; Described powder bucket, described powder band driven roller, described powder band modified roller, described powder band carrying roller and described powder band drive unit are installed in described frame; Described powder drive unit and described powder band driven roller are in transmission connection; Described powder carry band is wound between described powder band driven roller and described powder band modified roller; The upper band of described powder carry band held by described powder band carrying roller; Described powder bucket is installed on the top of the upper band of described powder carry band.
Aforesaid belt fermentation materials tablet press machine, wherein on described material pressing belt driven roller or/and described lower material pressing belt driven roller is provided with spacing regulating mechanism.
Aforesaid belt fermentation materials tablet press machine, wherein material pressing belt driven roller is provided with elastic device on described.
Aforesaid belt fermentation materials tablet press machine, wherein material pressing belt, described lower material pressing belt, described cloth conveyer belt and described powder carry band are provided with automatic deviation rectifying device on described.
Aforesaid belt fermentation materials tablet press machine, wherein material pressing belt modified roller, described lower material pressing belt modified roller, described cloth material strip modified roller and described powder band modified roller are provided with automatic takeup on described.
Aforesaid belt fermentation materials tablet press machine, wherein said upper material pressing belt, described lower material pressing belt, described cloth conveyer belt and described powder carry band are plastic spiral braid over braid or all straps.
Aforesaid belt fermentation materials tablet press machine, wherein said upper material pressing belt driven roller, described lower material pressing belt driven roller, described cloth material strip driven roller and described powder band driven roller are or/and the equal kiss-coating in surface of described upper material pressing belt modified roller, described lower material pressing belt modified roller, described cloth material strip modified roller, described powder band modified roller, described lower material pressing belt carrying roller, described cloth material strip carrying roller.
Aforesaid belt fermentation materials tablet press machine, is wherein provided with height-adjustable refining plate on the binder surface of the upper band of described lower material pressing belt, described refining plate lower edge indention.
The present invention compared with prior art has obvious advantage and beneficial effect.By technique scheme, belt fermentation materials tablet press machine of the present invention at least has following advantages and beneficial effect: belt fermentation materials tablet press machine of the present invention can by high-moisture to be fermented, the wet and slippery organic materials in surface is rolled into flake uninterruptedly and carries out aerobic fermentation, the surface area of effective raising organic materials, increase substantially the gas permeability of organic materials inside, be conducive to the inoculation of aerobic microbiological, organic materials Rapid Fermentation is heated up, moisture rapid evaporation, fermentation period is short, fermentation efficiency is high, effectively can reduce the generation of the secondary pollutions such as foul smell simultaneously, realize clean environment firendly to produce.In addition, belt fermentation materials tablet press machine of the present invention is simple and practical, operates steadily, there will not be the phenomenon that material skids, work shockproof, noiselessness, compressing tablet output is high, be easy to safeguard, manufacture and operating cost low, and can according to the situation of different fermentations material, the thickness of compressing tablet is regulated arbitrarily, meets the needs of different fermentations technique, wide adaptability.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to technological means of the present invention can be better understood, and can be implemented according to the content of description, and can become apparent to allow above and other object of the present invention, feature and advantage, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail as follows.
Accompanying drawing explanation
Fig. 1 is the schematic front view of the structure of belt fermentation materials tablet press machine embodiment one of the present invention.
Fig. 2 is the schematic top plan view of the structure of belt fermentation materials tablet press machine embodiment one of the present invention.
Fig. 3 is that schematic diagram is looked on a left side for the structure of belt fermentation materials tablet press machine embodiment one of the present invention.
Fig. 4 is the schematic rear view of the structure of belt fermentation materials tablet press machine embodiment one of the present invention.
Fig. 5 is the schematic front view of the structure of belt fermentation materials tablet press machine embodiment two of the present invention.
Fig. 6 is the schematic top plan view of the structure of belt fermentation materials tablet press machine embodiment two of the present invention.
Fig. 7 is that schematic diagram is looked on a left side for the structure of belt fermentation materials tablet press machine embodiment two of the present invention.
Fig. 8 is the schematic rear view of the structure of belt fermentation materials tablet press machine embodiment two of the present invention.
1: frame 2: drive unit
21: reducing motor 22: drive sprocket
23: tightener sprocket 24: driving chain
3: upper material pressing belt 4: lower material pressing belt
5: upper material pressing belt driven roller 51: spacing regulating mechanism
52: elastic device 6: lower material pressing belt driven roller
7: upper material pressing belt modified roller 8: lower material pressing belt modified roller
9: distribution device 91: cloth bucket
911: discharging opening 912: push-pull valve
92: cloth material strip driven roller 93: cloth material strip modified roller
94: cloth material strip carrying roller 95: cloth conveyer belt
96: cloth actuating device 10: drain separator
11: dry mash adding set 111: powder bucket
112: powder band driven roller 113: powder band modified roller
114: powder band carrying roller 115: powder carry band
116: powder drive unit 12: lower material pressing belt carrying roller
13: automatic takeup 14: refining plate
15: lower material pressing belt power carrying roller
Detailed description of the invention
For further setting forth the present invention for the technological means reaching predetermined goal of the invention and take and effect, below in conjunction with accompanying drawing and preferred embodiment, to its detailed description of the invention of belt fermentation materials tablet press machine proposed according to the present invention, structure, feature and effect thereof, be described in detail as follows.
Embodiment one
Refer to shown in Fig. 1 to Fig. 4, belt fermentation materials tablet press machine of the present invention forms primarily of frame 1, drive unit 2, upper material pressing belt 3, lower material pressing belt 4, upper material pressing belt driven roller 5, lower material pressing belt driven roller 6, upper material pressing belt modified roller 7, lower material pressing belt modified roller 8, distribution device 9 and drain separator 10.Drive unit 2, upper material pressing belt driven roller 5, lower material pressing belt driven roller 6, upper material pressing belt modified roller 7, lower material pressing belt modified roller 8, distribution device 9 and drain separator 10 are installed in frame 1.Drive unit 2 is in transmission connection with upper material pressing belt driven roller 5 and lower material pressing belt driven roller 6.Upper material pressing belt 3 is wound between material pressing belt driven roller 5 and upper material pressing belt modified roller 7, and lower material pressing belt 4 is wound between lower material pressing belt driven roller 6 and lower material pressing belt modified roller 8.Upper material pressing belt driven roller 5, upper material pressing belt modified roller 7 and upper material pressing belt 3 are installed on the top of lower material pressing belt driven roller 6, lower material pressing belt modified roller 8 and lower material pressing belt 4.Distribution device 9 is installed on the top of the upper band of lower material pressing belt 4.Drain separator 10 is tangent with the outer surface of upper material pressing belt 3 and lower material pressing belt 4 on upper material pressing belt driven roller 5 and lower material pressing belt driven roller 6 excircle tangential direction respectively.Certainly, in other embodiments of the invention, distribution device 9 also can be the top of the upper band being installed on material pressing belt 3.
In the present embodiment, drive unit 2 forms primarily of reducing motor 21, drive sprocket 22, tightener sprocket 23 and driving chain 24.Reducing motor 21 is installed in frame 1.Drive sprocket 22 is installed on the main shaft of reducing motor 21 and the mandrel of upper material pressing belt driven roller 5 and lower material pressing belt driven roller 6 respectively.Tightener sprocket 23 is installed in frame 1.Driving chain 24 and each drive sprocket 22 and tightener sprocket 23 engaged transmission.Wherein reducing motor 21 is frequency control motors.
Distribution device 9 forms primarily of cloth bucket 91, cloth material strip driven roller 92, cloth material strip modified roller 93, cloth material strip carrying roller 94, cloth conveyer belt 95 and cloth actuating device 96.Cloth bucket 91, cloth material strip driven roller 92, cloth material strip modified roller 93, cloth material strip carrying roller 94 and cloth actuating device 96 are installed in frame 1.Cloth actuating device 96 and cloth material strip driven roller 92 are in transmission connection.Cloth conveyer belt 95 is wound between cloth material strip driven roller 92 and cloth material strip modified roller 93.The upper band of cloth conveyer belt 95 held by cloth material strip carrying roller 94.Cloth bucket 91 is installed on the top of the upper band of cloth conveyer belt 95.
In order to the high moisture content organic materials making mobility poor is not easy ramming material in cloth bucket 91, cloth bucket 91 of the present invention designs and produces into up big and down small back taper bucket, and on the traffic direction be with on cloth conveyer belt 95, (on discharging direction) cloth bucket 91 offers discharging opening 911.In order to organic materials can be regulated from the flow of cloth bucket 91 discharging, be provided with push-pull valve 912 at discharging opening 911.The width of cloth conveyer belt 95 is identical with lower material pressing belt 4 with upper material pressing belt 3, and the rotation direction of cloth material strip driven roller 92 is identical with lower material pressing belt driven roller 6.In the present embodiment, cloth actuating device 96 is frequency control motors, and it carries out direct-connected transmission by the mandrel of its hollow shaft and cloth material strip driven roller 92.
In order to ensure that organic materials is deployed to after on lower material pressing belt 4 by distribution device 9, organic materials can be stablized, thus ensure the stability of follow-up compressing tablet, the upper band of lower material pressing belt 4 of the present invention is in being horizontally disposed with, the length of lower material pressing belt 4 is greater than material pressing belt 3, and upper material pressing belt 3 forms wedge shaped squeeze district with lower material pressing belt 4, wherein goes up the lower band of material pressing belt 3 and the angle with becoming 2 ~ 20 degree on lower material pressing belt, make organic materials have the pressure be subject to progressively to increase, thickness is gradually by thick thinning extrusion process.The below of the upper band of the lower material pressing belt 4 simultaneously in wedge shaped squeeze district is provided with lower material pressing belt carrying roller 12, is out of shape downwards extruding material pressing belt 4 at present to organic materials to avoid upper material pressing belt 3 and lower material pressing belt 4.In the present embodiment, the angle of the lower band of upper material pressing belt 3 and the upper band of lower material pressing belt 4 is designed to be about 10 degree.
In order to obtain the thickness of the sheet material of required technology and technological requirement according to different organic materials, the present invention is provided with spacing regulating mechanism 51 on upper material pressing belt driven roller 5.Spacing regulating mechanism 51 is installed on the bearing block of material pressing belt driven roller 5.In the present embodiment, spacing regulating mechanism 51 be by the bearing block at upper material pressing belt driven roller 5 respectively install up and down adjusting screw(rod) realize on material pressing belt driven roller 5 press down or on top, to reduce or to increase the roll surface distance of lower material pressing belt driven roller 5 and lower material pressing belt driven roller 6.The present invention also can be provided with spacing regulating mechanism simultaneously on lower material pressing belt driven roller 6, or only on lower material pressing belt driven roller 6, is provided with spacing regulating mechanism.
In order to avoid organic materials is in process when material pressing belt driven roller 5 and lower material pressing belt driven roller 6, if material thickness is too thick, or wherein there is the hard impurities such as stone, iron block, stuck equipment or damage material pressing belt and roller by pressure, upper material pressing belt driven roller 5 of the present invention is provided with elastic device 52, material pressing belt driven roller 5 can be moved vertically upward, thus the profile size enabling material pressing belt driven roller 5 and the roll spacing of lower material pressing belt driven roller 6 follow material or hard impurities strengthen immediately.In the present embodiment, elastic device 52 is cylinders.
In order to make the present invention in work running, upper material pressing belt 3, lower material pressing belt 4 and cloth conveyer belt 95 can adjust the distance between roller automatically when lasting under tension is elongated gradually, make belt be in tensioning state all the time, upper material pressing belt modified roller 7, lower material pressing belt modified roller 8 and cloth material strip modified roller 93 are provided with automatic takeup.In the present embodiment, automatic takeup is modified roller tensioning cylinder 13, and wherein the tailstock of modified roller tensioning cylinder 13 is installed in frame 1, and its piston rod is flexibly connected with the bearing block of above-mentioned modified roller.
Upper material pressing belt 3 of the present invention, lower material pressing belt 4 and cloth conveyer belt 95 are plastic spiral braid over braids.
The equal kiss-coating in surface of upper material pressing belt driven roller 5 of the present invention, lower material pressing belt driven roller 6, cloth material strip driven roller 92, upper material pressing belt modified roller 7, lower material pressing belt modified roller 8, cloth material strip modified roller 93 and lower material pressing belt carrying roller 12.If desired device fabrication cost is reduced, or the organic materials non-corrosiveness of process, kiss-coating process can not be done in the surface of upper material pressing belt modified roller 7 of the present invention, lower material pressing belt modified roller 8, cloth material strip modified roller 93 and lower material pressing belt carrying roller 12.
In order to make the bed of material of the thicker organic materials brought being deployed to lower material pressing belt 4 from distribution device 9, can pave evenly before the crush zone that material pressing belt 3 and lower material pressing belt 4 are formed on entering, to be conducive to operating load and the compressing tablet continuous uniform more of reduction equipment, the binder surface of the upper band of material pressing belt 4 is under the invention provided with height-adjustable refining plate 14, refining plate 14 lower edge indention, can according to Different layer of the compost thickness need make up-down adjustment.
The general principle of its function is realized to belt fermentation materials tablet press machine embodiment one of the present invention below and the course of work is described:
Refer to shown in Fig. 1 to Fig. 4, upper material pressing belt driven roller 5 and lower material pressing belt driven roller 6 is driven to rotate with contrary direction by drive unit 2, upper material pressing belt driven roller 5 and lower material pressing belt driven roller 6 drive material pressing belt 3 and lower material pressing belt 4 to run respectively, and the lower band of upper material pressing belt 3 runs with identical direction, identical linear velocity with the upper band of lower material pressing belt 4; Drive cloth material strip driven roller 92 to rotate with identical direction with lower material pressing belt driven roller 6 by the cloth actuating device 96 of distribution device 9, make the traffic direction of the upper band of cloth conveyer belt 95 consistent with the upper band of lower material pressing belt 4; The spacing regulating mechanism 51 of material pressing belt driven roller 5 in adjustment, makes material pressing belt driven roller 5 and the roll surface distance of lower material pressing belt driven roller 6 equal the sheet organic materials thickness needed; Cylinder in adjustment on material pressing belt driven roller 5 is to suitable air pressure, and in guarantee, material pressing belt driven roller 5 has suitable upwards elasticity; Regulate the supply gas pressure of each modified roller tensioning cylinder, make each modified roller tensioning cylinder that upper material pressing belt 3, lower material pressing belt 4 and cloth conveyer belt 95 are tensioned to OK range; Regulate the rotating speed of the reducing motor 21 of drive unit 2 and the motor of cloth actuating device 96, make material pressing belt 3 and lower material pressing belt 4 and cloth conveyer belt 95 be in the suitable speed of service.
The organic materials of high-moisture is conveyed in the cloth bucket 91 of distribution device 9, organic materials ballast is on the cloth conveyer belt 95 run, transferred out cloth bucket 91 by cloth conveyer belt 95 from the discharging opening 911 of cloth bucket 91, and continue to be fed forward depart from cloth conveyer belt 95 finally fall lower material pressing belt 4 on bring; Fall lower material pressing belt 4 on the organic materials brought be fed forward with lower material pressing belt 4, when through jagged refining plate 14, the thicker and bed of material of discontinuous organic materials is made thinner and is become continuous, and continues to be fed forward; When organic materials enters the wedge shaped squeeze district of upper material pressing belt 3 and the formation of lower material pressing belt 4, the organic materials bed of material by gradually backward and to both sides extruding and thinning, eventually pass the extruding between material pressing belt driven roller 5 and lower material pressing belt driven roller 6, formed and the sheet organic materials of upper material pressing belt driven roller 5 with lower material pressing belt driven roller 6 roll surface spacing same thickness; The drain separator 10 that sheet organic materials is installed in material pressing belt driven roller 5 and lower material pressing belt driven roller 6 surface respectively scrapes, and so completes the compression molding before organic materials fermentation.
In the course of the work, if need the thickness increasing or reduce organic materials sheet after roll extrusion, can by regulating the spacing regulating mechanism 51 on upper material pressing belt driven roller 5, adjustment in, the roll surface of material pressing belt driven roller 5 and lower material pressing belt driven roller 6 is apart from realizing; If need the output increasing the unit interval, can be realized by the speed of service of the cloth conveyer belt 95 and upper material pressing belt 3 and lower material pressing belt 4 that regulate distribution device 9; For the organic materials that viscosity is different, can by regulating the size of push-pull valve 912 unlatching and the speed of service of cloth conveyer belt 95 of distribution device 9, the continuity regulating organic materials cloth to export and smooth degree.
Embodiment two
Refer to shown in Fig. 5 to Fig. 8, embodiments of the invention two are similar to embodiment one, difference is only: on the basis of embodiment one, by lower material pressing belt driven roller 6 by original with upper material pressing belt driven roller 5 on a vertical line, the distance that translation is laterally certain, other each roller positions remain unchanged, and lengthen the length of lower material pressing belt 4, and install a lower material pressing belt power carrying roller 15 identical with material pressing belt driven roller 6 diameter in the position of original lower material pressing belt driven roller 6.The mandrel of lower material pressing belt power carrying roller 15 installs a drive sprocket 22, this drive sprocket 22 is duplex chain wheel, it carries out engaged transmission by a driving chain 24 and the drive sprocket 22 on drive motors 21, carries out engaged transmission by another driving chain 24 with the drive sprocket 22 on lower material pressing belt driven roller 6 simultaneously.Above the upper band of the front end of upper material pressing belt driven roller 5, the lower material pressing belt 4 of lengthening, dry mash adding set 11 is installed.
Dry mash adding set 11 forms primarily of powder bucket 111, powder band driven roller 112, powder band modified roller 113, powder band carrying roller 114, powder carry band 115 and powder drive unit 116.Powder bucket 111, powder band driven roller 112, powder band modified roller 113, powder band carrying roller 114 and powder drive unit 116 are installed in frame 1, and powder drive unit 96 and powder band driven roller 112 are in transmission connection.Powder carry band 115 is wound between powder band driven roller 112 and powder band modified roller 113.The upper band of powder carry band 115 held by powder band carrying roller 114.Powder bucket 111 is installed on the top of the upper band of powder carry band 115.In the present embodiment, powder drive unit 116 is frequency control motors, and it carries out direct-connected transmission by the mandrel of its hollow shaft and powder carry band 115.
The traffic direction of powder carry band 115 of the present invention is contrary with lower material pressing belt 4.Powder band driven roller 112 upright projection is on lower material pressing belt 4.
In order to make the present invention in work running, powder carry band 115 can adjust the distance between roller automatically when lasting under tension is elongated gradually, make belt be in tensioning state all the time, powder band modified roller 113 is also provided with automatic takeup.
Powder carry band 115 of the present invention is plastic spiral braid over braids.
The surface also equal kiss-coating of powder band driven roller 112 of the present invention, powder band modified roller 113 and powder band carrying roller 114.If desired device fabrication cost is reduced, or the organic materials non-corrosiveness of process, kiss-coating process also can not be done in the surface of powder band modified roller 113 of the present invention and powder band carrying roller 114.
The general principle of its function is realized to belt fermentation materials tablet press machine embodiment two of the present invention below and the course of work is described:
Refer to shown in Fig. 5 to Fig. 8, on the basis of embodiment one, when organic materials is after upper material pressing belt driven roller 5 and lower material pressing belt power carrying roller 15 are rolled into sheet, the sheet organic materials adhering to material pressing belt 3 is scraped on lower material pressing belt 4 by drain separator 10; Dry mash in the powder bucket 111 of simultaneously dry mash adding set 11 is transferred out powder bucket 111 by the amount of setting continuously and equably by powder carry band 115, scatters on the sheet organic materials on lower material pressing belt 4, and is together pressed down material strip 4 and continues to be fed forward; When being delivered to lower material pressing belt driven roller 6 place, being scraped by drain separator 10, just being isolated by dry mash between the sheet of the organic materials of such sheet and sheet, it can be prevented again to be bonded to bulk or bulk, be conducive to the aeration of follow-up aerobic fermentation.
In other embodiments of the invention, upper material pressing belt 3, lower material pressing belt 4, cloth conveyer belt 95 and powder carry band 115 can be all straps; In order to the stability of the management difficulty and operation that reduce equipment, upper material pressing belt 3, lower material pressing belt 4, cloth conveyer belt 95 and powder carry band 115 are installed can be provided with automatic deviation rectifying device; The elastic device 52 that upper material pressing belt driven roller 5 is installed can be air bag; Automatic takeup also can be air bag.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, make a little change when the technology contents of above-mentioned announcement can be utilized or be modified to the Equivalent embodiments of equivalent variations, in every case be do not depart from technical solution of the present invention content, according to any simple modification that technical spirit of the present invention is done above embodiment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (13)
1. a belt fermentation materials tablet press machine, is characterized in that: it comprises frame, drive unit, upper material pressing belt, lower material pressing belt, upper material pressing belt driven roller, lower material pressing belt driven roller, upper material pressing belt modified roller, lower material pressing belt modified roller, distribution device and drain separator; Described drive unit, described upper material pressing belt driven roller, described lower material pressing belt driven roller, described upper material pressing belt modified roller, described lower material pressing belt modified roller, described distribution device and described drain separator are installed in described frame; Described drive unit and described upper material pressing belt driven roller and described lower material pressing belt driven roller are in transmission connection; Described upper material pressing belt is wound between described upper material pressing belt driven roller and described upper material pressing belt modified roller, and described lower material pressing belt is wound between described lower material pressing belt driven roller and described lower material pressing belt modified roller; Described upper material pressing belt driven roller, described upper material pressing belt modified roller and described upper material pressing belt are installed on the top of described lower material pressing belt driven roller, described lower material pressing belt modified roller and described lower material pressing belt; Described distribution device is installed on the top of the upper band of described upper material pressing belt or the upper band of described lower material pressing belt; Described drain separator respectively on described material pressing belt driven roller and described lower material pressing belt driven roller excircle tangent line direction on described on the plane tangent of material pressing belt and described lower material pressing belt.
2. belt fermentation materials tablet press machine according to claim 1, is characterized in that: described distribution device comprises cloth bucket, cloth material strip driven roller, cloth material strip modified roller, cloth material strip carrying roller, cloth conveyer belt and cloth actuating device; Described cloth bucket, described cloth driving roller, described cloth turnabout roller, described cloth material strip carrying roller and described cloth actuating device are installed in described frame; Described cloth actuating device and described cloth material strip driven roller are in transmission connection; Described cloth conveyer belt is wound between described cloth material strip driven roller and described cloth material strip modified roller; The upper band of described cloth conveyer belt held by described cloth material strip carrying roller; Described cloth bucket is installed on the top of the upper band of described cloth conveyer belt.
3. belt fermentation materials tablet press machine according to claim 2, it is characterized in that: described cloth bucket is up big and down small back taper bucket, on described cloth conveyer belt with traffic direction on described cloth bucket offer discharging opening, be provided with push-pull valve at described discharging opening.
4. belt fermentation materials tablet press machine according to claim 1, it is characterized in that: the upper band of described lower material pressing belt is in being horizontally disposed with, in the below of the upper band of described lower material pressing belt, lower material pressing belt carrying roller is installed, lower band and the angle with becoming 2 ~ 20 degree on described lower material pressing belt of described upper material pressing belt, the length of described lower material pressing belt is greater than the length of described upper material pressing belt.
5. belt fermentation materials tablet press machine according to claim 1, is characterized in that: the front end of material pressing belt driven roller is provided with dry mash adding set on described.
6. belt fermentation materials tablet press machine according to claim 1, is characterized in that: described dry mash adding set comprises powder bucket, powder band driven roller, powder band modified roller, powder band carrying roller, powder carry band and powder drive unit; Described powder bucket, described powder band driven roller, described powder band modified roller, described powder band carrying roller and described powder band drive unit are installed in described frame; Described powder drive unit and described powder band driven roller are in transmission connection; Described powder carry band is wound between described powder band driven roller and described powder band modified roller; The upper band of described powder carry band held by described powder band carrying roller; Described powder bucket is installed on the top of the upper band of described powder carry band.
7. belt fermentation materials tablet press machine according to claim 1, is characterized in that: material pressing belt driven roller is or/and described lower material pressing belt driven roller is provided with spacing regulating mechanism on described.
8. belt fermentation materials tablet press machine according to claim 1, is characterized in that: material pressing belt driven roller is provided with elastic device on described.
9. the belt fermentation materials tablet press machine according to claim 1 or 2 or 6, is characterized in that: material pressing belt, described lower material pressing belt, described cloth conveyer belt and described powder carry band are provided with automatic deviation rectifying device on described.
10. the belt fermentation materials tablet press machine according to claim 1 or 2 or 6, is characterized in that: material pressing belt modified roller, described lower material pressing belt modified roller, described cloth material strip modified roller and described powder band modified roller are provided with automatic takeup on described.
11. belt fermentation materials tablet press machines according to claim 1 or 2 or 6, is characterized in that: described upper material pressing belt, described lower material pressing belt, described cloth conveyer belt and described powder carry band are plastic spiral braid over braid or all straps.
12. belt fermentation materials tablet press machines according to claim 1 or 2 or 6, is characterized in that: described upper material pressing belt driven roller, described lower material pressing belt driven roller, described cloth material strip driven roller and described powder band driven roller are or/and the equal kiss-coating in surface of described upper material pressing belt modified roller, described lower material pressing belt modified roller, described cloth material strip modified roller, described powder band modified roller, described lower material pressing belt carrying roller, described cloth material strip carrying roller.
13. belt fermentation materials tablet press machines according to claim 1, is characterized in that: on the binder surface of the upper band of described lower material pressing belt, be provided with height-adjustable refining plate, described refining plate lower edge indention.
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| CN204955486U (en) * | 2015-07-20 | 2016-01-13 | 广西力源宝科技有限公司 | Belt fermentation material tablet press |
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| GB1166355A (en) * | 1966-09-15 | 1969-10-08 | American Sugar | Fruit Press. |
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| CN105058834B (en) | 2017-03-15 |
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