CN105058564A - Cut-off length adjustable type mud cutting mechanism - Google Patents
Cut-off length adjustable type mud cutting mechanism Download PDFInfo
- Publication number
- CN105058564A CN105058564A CN201510510010.4A CN201510510010A CN105058564A CN 105058564 A CN105058564 A CN 105058564A CN 201510510010 A CN201510510010 A CN 201510510010A CN 105058564 A CN105058564 A CN 105058564A
- Authority
- CN
- China
- Prior art keywords
- mud
- cut
- screw mandrel
- bracket
- mud cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 25
- 239000004927 clay Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000010008 shearing Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 5
- 239000000919 ceramic Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 238000013475 authorization Methods 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a cut-off length adjustable type mud cutting mechanism. Before work begins, an operator needs to adjust a distance adjusting hand wheel according to the amount of needed mud, so that the cut-off length is determined. A transfer support drives a mud column to move to the mud cutting station. The mud column stops moving when moving to position sensors, mud cutting cylinders move so that a bracket can move downwards, and the bracket drives sliding bars and mud cutting lines mounted at the tail ends of the sliding bars to move downwards and to cut off the mud column. Afterwards, the mud cutting cylinders move, the mud cutting lines move upwards quickly, and thus one-time mud cutting is completed. When the position sensors detect the mud column, the above cut-off process is repeated. By the adoption of the mechanism, the problems that traditional mud cutting equipment is low in efficiency, the cut-off length cannot be adjusted, and the degree of automation is low are solved; meanwhile, an automatic production line can be formed conveniently; the mechanism has the advantages of being easy to operate and good in cut-off quality.
Description
Technical field
The present invention relates to the surface trimming mud bar equipment in the shaping production process of a kind of domestic ceramics.
Background technology
In domestic ceramics roll forming production process, the mud bar being processed into toroidal from raw material workshop is needed to be cut into sheet, traditional process mud bar is placed in bow to have below the chase of many parallel steel wires, chase is pressed down, polylith is cut into by disposable for mud bar, then by the use of clod one piece a piece, such process also exists defect.One, bends the time of the steel wire on chase soon, and steel wire will extend, the different in size of elongation causes, and not parallel between steel wire, the clod thickness be cut into is inconsistent, cause the density of rolling base substrate thickness and the base substrate formed out inconsistent, thus the product regularity produced is poor; They are two years old, because the clod cut out is many, need use a period of time just can be finished, due to clod toughness, cut out useless to clod be deposited in together, again can be inter-adhesive between clod, workman needs to be broken into two with one's hands by clod with hand in use, which increases the amount of labour of workman, have impact on operating efficiency, destroy again shape and the structure of clod, shaping green body quality is declined.
For above problem, existing utility model patent can not solve well, such as the patent No. is: the Chinese utility model patent " automatic mud cutter " (Authorization Notice No.: CN202071192U) of CN201120164530.1, belong to ceramic production device technical field, this utility model technical scheme comprises transmission mechanism, cylinder, conveyer belt, fiber optics sensitive switch, gas, positioning tie bar, cutting knife, transmission mechanism is connected with cylinder, conveyer belt mates with cylinder, fiber optics sensitive switch is arranged on the front of conveyer belt, cylinder is connected with positioning tie bar, positioning tie bar is provided with cutting knife, the mud cake thin and thick of this utility model cutting is consistent, regularity is good, make the thin and thick of roll extrusion product consistent, quality in kind has had guarantee, solve the deformation of products and cracking defect that are caused by mud cake, improve the rate of grade of product, in addition, for manufacturing enterprise save machine before cut mud number of workers, alleviate the labour intensity of worker, decrease mud cake breakage, pug can be saved and repeat processing about 10%, meanwhile, molding procedure craft sanitary environment is significantly improved.But, this utility model due to disposable cutting clod many, next procedure need use a period of time just can be finished, at this moment due to clod toughness, cut out useless to clod be deposited in together, again can be inter-adhesive between clod, workman needs to be broken into two with one's hands by clod with hand in use, which increases the amount of labour of base workman, have impact on operating efficiency, destroy again shape and the structure of clod, shaping green body quality is declined.
The such as patent No. is Chinese utility model patent " the crowded mud of power drive of CN94205871.2, mud-strip cutting, the brickmaking machine of mud blank cutting " (Authorization Notice No.: CN2208484), this utility model relates to brickmaking mechanical, the screw feeder in crowded mud device is added length and be taper screw feeder in tip designs, namely this root screw feeder is at a cylinder, it is cylindricality screw feeder section in two cylinder, it is taper screw feeder section in mud discharging nozzle inner chamber, the automatic clutch mechanism of brick cutting machine part, by brick cutting machine, stand, push away blanket, holder, bearing support, connecting plate, clutch shaft, eccentric wheel, clutch block, clutch shifter, connecting rod, fork, control stick, and running part is formed.A this power source completes the brickmaking machine of all operations such as crowded mud, mud-strip cutting, mud blank cutting, and production efficiency is high, power consumption is few, easy for operation.But this utility model patent mechanism is complicated, taking up space large, on Production of Ceramics streamline, is extremely inconvenient, and in addition, clod that this utility model is cut does not meet and makes ceramic bowl class base substrate.
Summary of the invention
The invention provides the adjustable clay shredder structure of a kind of shearing length, solve and cut that mud inefficiency, hand labor intensity are large, automaticity and ineffective problem.
The adjustable clay shredder structure of a kind of shearing length, transmit on stentplacement and ground, transmit support both sides end face and position sensor has been installed, supporting plate and mud column combination body are placed on the upside of described transmission support and transmit carriage drive supporting plate transport mud post, be bearing immediately below described transmission support, mud cylinder is cut in the downside fixed installation of described bearing, and top is clay shredder structure.Described clay shredder structure comprises roll adjustment handwheel, screw mandrel, bracket and slide bar and screw mandrel installing plate, described bracket is fixed on the tailpiece of the piston rod cutting mud cylinder, screw mandrel installing plate is installed on the two ends, left and right of bracket, screw mandrel is fixed between described screw mandrel installing plate, coordinate with screw mandrel install and by screw mandrel drive for slide bar, roll adjustment handwheel is fixed on the side of screw mandrel installing plate.
The profile of described slide bar is T-shaped, and T-shaped large end is processed with screwed hole, and small end is processed with cuts mud line fixing hole, the axis vertical take-off in the hole of two positions.
Remarkable result of the present invention is:
1, this device is full-automatic mud post shut-off mechanism, and required component number is less and mostly be standard component, compact conformation and automaticity is high, and use technology cost is all lower, is conducive to promoting, and is convenient to form automatic production line with other equipment simultaneously.
2, utilize this apparatus design of principle of feed screw nut pair to become can regulate as required the length of cut-out, how many and how many, cutting the action of mud cylinder completes instantaneously, avoids mud post section to expose oxidation stain in atmosphere for a long time.
3, vertical symmetrical structure layout meets the aesthetic consciousness of most people, the more important thing is the inertia impact that energy active balance produces when cutting mud fast.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.Wherein: 1-transmits support; 2-supporting plate; 3-mud post; 4-cuts mud line; 5-position sensor; 6-roll adjustment handwheel; 7-screw mandrel; 8-cuts mud cylinder; 9-bracket; 10-slide bar; 11-bearing; 12-screw mandrel installing plate; 13-gathering sill.
Fig. 2 is the front view of device of the present invention.Wherein, A place flows to station for mud post; B place is for cutting mud direction of action mark.
Fig. 3 is Local C place clay shredder structure enlarged diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further.Contrast Fig. 1-3, before device work starts, cut mud cylinder 8 action bracket 9 is moved up, operating personnel need to regulate position between slide bar 10 in conjunction with actual needs by roll adjustment handwheel 6, with determine need cut mud length, mud post 3 is placed on supporting plate 2 by operating personnel, and be placed on transmission support 1 by the assembly of supporting plate 2 and mud post 3, this has been the SBR before cost apparatus work simultaneously.
After system starts, transmit support 1 assembly of mud post 3 and supporting plate 2 is moved to the direction of slide bar 10, when moving to the below of cutting mud line 4, position sensor 5 detects mud post 3, now supporting plate 2 stops travelling forward, cut mud cylinder 8 action, bracket 9 is mobile rapidly downwards, mud post 3 is cut off by Len req with transmitting when support 1 contacts when moving to, cut mud cylinder 8 continuation action subsequently bracket 9 is moved up, cut mud line 4 and leave mud post 3, supporting plate 2 moves forward, and cuts mud line 4 and starts to cut mud action next time.
This apparatus structure is reasonable in design, and volume is little, is convenient to dismounting and carries, cheap.Finally should be noted that for affiliated field volume those of ordinary skill, other multi-form change or variations can also be made on the basis of the above, thus the apparent change of amplifying out still belong among protection scope of the present invention.
Claims (2)
1. the adjustable clay shredder structure of shearing length, transmitting support (1) places with on ground, it is characterized in that: transmit support (1) both sides end face and position sensor (5) has been installed, supporting plate (2) and mud post (3) assembly are placed on the upside of described transmission support (1) and transmit support (1) driving supporting plate (2) transport mud post (3), be bearing (11) immediately below described transmission support (1), mud cylinder (8) is cut in the downside fixed installation of described bearing (11), and top is clay shredder structure; Described clay shredder structure comprises roll adjustment handwheel (6), screw mandrel (7), bracket (9) and slide bar (10) and screw mandrel installing plate (12), described bracket (9) is fixed on the tailpiece of the piston rod cutting mud cylinder (8), screw mandrel installing plate (12) is installed on the two ends, left and right of bracket (9), screw mandrel (7) is fixed between described screw mandrel installing plate (12), coordinate with screw mandrel (7) install and by screw mandrel (7) drive for slide bar (10), roll adjustment handwheel (6) is fixed on the side of screw mandrel installing plate (12).
2. the adjustable clay shredder structure of a kind of shearing length according to claim 1, it is characterized in that: the profile of described slide bar (10) is T-shaped, T-shaped large end is processed with screwed hole, and small end is processed with cuts mud line (4) fixing hole, the axis vertical take-off in the hole of two positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510510010.4A CN105058564B (en) | 2015-08-19 | 2015-08-19 | A kind of adjustable clay shredder structure of shearing length |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510510010.4A CN105058564B (en) | 2015-08-19 | 2015-08-19 | A kind of adjustable clay shredder structure of shearing length |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105058564A true CN105058564A (en) | 2015-11-18 |
| CN105058564B CN105058564B (en) | 2017-12-22 |
Family
ID=54488187
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510510010.4A Active CN105058564B (en) | 2015-08-19 | 2015-08-19 | A kind of adjustable clay shredder structure of shearing length |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105058564B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111347539A (en) * | 2020-03-11 | 2020-06-30 | 广州市石基耐火材料厂 | Blank mechanism and material apparatus for producing |
| CN111439596A (en) * | 2020-05-08 | 2020-07-24 | 埃斯顿（湖北）机器人工程有限公司 | Stacking and unstacking workstation of electric ceramic tile robot |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6482906A (en) * | 1987-09-25 | 1989-03-28 | Hori Tekkosho Kk | Cutter of ceramic green sheet |
| JPH03297117A (en) * | 1990-04-16 | 1991-12-27 | Murata Mfg Co Ltd | Method and apparatus for lamination of ceramic green sheets |
| CN202071192U (en) * | 2011-05-23 | 2011-12-14 | 唐山恒瑞自动化设备有限公司 | Automatic mud cutter |
| CN203726609U (en) * | 2014-03-21 | 2014-07-23 | 威海市昌华机械制造有限公司 | Automatic cutting machine of foam cement heat preserving plate |
| CN204894182U (en) * | 2015-08-19 | 2015-12-23 | 广西北流市智诚陶瓷自动化科技有限公司 | Cut mud mechanism with adjustable cut length |
-
2015
- 2015-08-19 CN CN201510510010.4A patent/CN105058564B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6482906A (en) * | 1987-09-25 | 1989-03-28 | Hori Tekkosho Kk | Cutter of ceramic green sheet |
| JPH03297117A (en) * | 1990-04-16 | 1991-12-27 | Murata Mfg Co Ltd | Method and apparatus for lamination of ceramic green sheets |
| CN202071192U (en) * | 2011-05-23 | 2011-12-14 | 唐山恒瑞自动化设备有限公司 | Automatic mud cutter |
| CN203726609U (en) * | 2014-03-21 | 2014-07-23 | 威海市昌华机械制造有限公司 | Automatic cutting machine of foam cement heat preserving plate |
| CN204894182U (en) * | 2015-08-19 | 2015-12-23 | 广西北流市智诚陶瓷自动化科技有限公司 | Cut mud mechanism with adjustable cut length |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111347539A (en) * | 2020-03-11 | 2020-06-30 | 广州市石基耐火材料厂 | Blank mechanism and material apparatus for producing |
| CN111347539B (en) * | 2020-03-11 | 2021-09-14 | 广州市石基耐火材料厂 | Blank mechanism and material apparatus for producing |
| CN111439596A (en) * | 2020-05-08 | 2020-07-24 | 埃斯顿（湖北）机器人工程有限公司 | Stacking and unstacking workstation of electric ceramic tile robot |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105058564B (en) | 2017-12-22 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhao Shenglin Inventor after: Chen Haihua Inventor after: Li Jian Inventor before: Liang Kangning Inventor before: Liang Jian Inventor before: Yang Bin |
|
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170830 Address after: Starlake 530022 Nanning Road, the Guangxi Zhuang Autonomous Region No. 24 Guangxi science and Technology Information Institute Applicant after: Zhao Shenglin Address before: 537400 the Guangxi Zhuang Autonomous Region Yulin Beiliu City Road No. 0139 Applicant before: Guangxi Beiliu Zhicheng Ceramic Automation Technology Co., Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200909 Address after: 102600 Unit 403, Unit 1, 15th Floor, Changfengyuan, Huangcun Town, Daxing District, Beijing Patentee after: Du Lihong Address before: Starlake 530022 Nanning Road, the Guangxi Zhuang Autonomous Region No. 24 Guangxi science and Technology Information Institute Patentee before: Zhao Shenglin |
|
| TR01 | Transfer of patent right | ||
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: 241000 Linjiang Industrial Zone, three mountain Economic Development Zone, Anhui, Wuhu Patentee after: Du Lihong Address before: 102600 Unit 403, Unit 1, 15th Floor, Changfengyuan, Huangcun Town, Daxing District, Beijing Patentee before: Du Lihong |