CN105058067A - Decoiling-and-cutting-integrated machine used for steel machining - Google Patents
Decoiling-and-cutting-integrated machine used for steel machining Download PDFInfo
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- CN105058067A CN105058067A CN201510582197.9A CN201510582197A CN105058067A CN 105058067 A CN105058067 A CN 105058067A CN 201510582197 A CN201510582197 A CN 201510582197A CN 105058067 A CN105058067 A CN 105058067A
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- cutting
- motor
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- machine
- straightener
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a decoiling-and-cutting-integrated machine used for steel machining. The machine is composed of a decoiling device, a cutting device and a sucking disc stacking device, and the decoiling device, the cutting device and the sucking disc stacking device are arranged in sequence from left to right; the decoiling device comprises a decoiler rack, a motor is arranged on the decoiler rack, the motor is connected with a transmission roller which can decoil a steel plate through a chain, and a straightener is arranged at an outlet of the transmission roller; the cutting device is arranged at an outlet of the straightener, and the sucking disc stacking device is arranged at an outlet of the cutting device. According to the machine, the cutting device is arranged at the outlet of the decoiling device, the sucking disc stacking device is arranged at the outlet of the cutting device, the steel plate can be cut directly at the same time of being decoiled according to the production requirements, and processes of in-process transference and lifting are omitted; a finished steel plate which is cut ready is absorbed and stacked in order through the sucking disc stacking device, no manual operation is required in the whole process, production time is saved, and the production efficiency is greatly improved.
Description
Technical field
The present invention relates to steel production and processing field, specifically a kind of steel processing is with opening flat cutting all-in-one machine.
Background technology
For steel manufacturing and processing enterprise, for the ease of depositing and transporting, steel adopt roller type to pack usually, in the process using its converted products, the curved shape formed must be flattened because rolling deposits.
Because the area of whole steel plate is comparatively large, before utilizing steel plate to carry out processing and fabricating parts, also first to carries out blanking, namely utilize cutting machine to carry out stick cutting to steel plate.
Being applicable to the machine that steel plate opens gentle cutting is at present all independent setting, by steel plate by after driving flat machine, need to be transferred to cutting machine with vehicle and the lifting of boat car, cut according to dimensional requirement, serious waste manpower and materials, and reduces operating efficiency.
Finished steel plate after cutting, also needs workman it to be removed and piles up to the place of piling up of specifying, bother very much.
Summary of the invention
The present invention aims to provide the processing of a kind of steel with opening flat cutting all-in-one machine.
For achieving the above object, the invention provides following technical scheme: the processing of a kind of steel, with opening flat cutting all-in-one machine, is piled up device form by being driven leveling device, cutter sweep and sucker, drive leveling device, cutter sweep and sucker and pile up device and set gradually from left to right; Described leveling device of opening comprises out flat machine frame, and open flat machine frame and be provided with motor, the live-roller of uncoiling of steel plate can be connected with one by chain by motor, and the exit of live-roller is provided with straightener, and being provided with in straightener can by the pressure roller of steel plates straightening; Described cutter sweep is located at the exit of straightener, comprise two tracks arranged in parallel, two tracks slidably connect cutting rack, cutting rack slidably connects cutting head, cutting rack is driven by main power plant, and cutting head is driven by secondary power set; The exit that device is located at cutter sweep piled up by described sucker, and comprise magnechuck, support curved boom and rotating base, described support curved boom is located on rotating base, and rotating base is driven by drive unit, can drive and support curved boom rotation; The other end suspention supporting curved boom has magnechuck.
Described straightener is connected with alternating current generator, is provided with deflector roll between live-roller and pressure roller.
Described main power plant comprises and is contained in mair motor on cutting rack and the main tooth bar be connected in orbit, the axle of mair motor is equipped with the master gear engaged with main tooth bar.
Described secondary power set comprise the auxiliary-motor be contained on cutting head and the secondary tooth bar be connected on cutting rack, the axle of auxiliary-motor are equipped with the pinion engaged with secondary tooth bar.
Described magnechuck can move up and down under the drive supporting the motor that curved boom is arranged.
Described magnechuck comprises shell, and shell is provided with cavity volume and baffle plate, is placed with iron core, coil and permanent magnet in cavity volume, coil encircling iron core, and permanent magnet is placed between iron core and baffle plate; One wire is connected with coil through baffle plate.
Compared with prior art, the invention has the beneficial effects as follows:
1, cutter sweep is set in the discharge outlet opening leveling device, sucker is set in the exit of cutter sweep and piles up device, while opening plate of clearing, according to need of production, steel plate is directly cut, eliminate the process of trnasshipment engine route and lifting; Finished steel plate through cutting is piled up device absorption via sucker again and is piled up neat, omnidistance without the need to manual operation, has saved the production time, has substantially increased production efficiency.
2, the cutting rack of cutting machine and the movement of cutting head drive by motor, and gait of march is even, thus can ensure the even width cutting gap, and then ensure that the level and smooth of flitch edge; The only movement of cutting rack, can realize longitudinal cutting, only cutting head moves, and can realize transverse cuts, after longitudinally having cut, can realize transverse cuts with that, cutting efficiency is improved greatly.Move while cutting rack and cutting head, also can realize the cutting of oblique line and circular arc line, practicality is stronger.
3, magnechuck inhale take steel plate process in, coil is in off-position always, only place steel plate time to coil electricity, energy consumption reduces greatly, can save the power consumption of more than 90% compared with conventional electromagnets sucker.On the other hand, the magnetic field produced after coil electricity, can eliminate being used for the magnetic force inhaled by steel plate instantaneously, steel plate is separated instantaneously with magnechuck, and production efficiency improves greatly.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of cutter sweep in the present invention;
Fig. 3 is that A-A in Fig. 2 is to sectional view;
Fig. 4 is the structural representation of magnechuck in the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1-4, in the embodiment of the present invention, the processing of a kind of steel, with opening flat cutting all-in-one machine, is piled up device form by being driven leveling device, cutter sweep and sucker, drives leveling device, cutter sweep and sucker and piles up device and set gradually from left to right; Described leveling device of opening comprises out flat machine frame 1, opens flat machine frame 1 and is provided with motor 2, and the live-roller 5 of steel plate 4 uncoiling can be connected with one by chain 3 by motor 2, and the exit of live-roller 5 is provided with straightener 6, is provided with the pressure roller 7 steel plate 4 can aligned in straightener 6.Straightener 6 is connected with alternating current generator, is provided with deflector roll 8 between live-roller 5 and pressure roller 7.
Described cutter sweep is located at the exit of straightener 6, for cutting through the steel plate of kaiping processing, cutter sweep comprises two tracks 9 be arranged in parallel with steel plate direction of advance, cutting rack 10 is slidably connected on two tracks 9 by the longitudinal roller 18 connected thereon, cutting rack 10 is driven by main power plant, main power plant comprises the mair motor 12 be contained on cutting rack 10 and the main tooth bar 13 be connected on track 9, the axle of mair motor 12 is equipped with the master gear 14 engaged with main tooth bar 13.Cutting rack 10 is connected with cylindrical tracks 19, cutting head 11 is crossed the transverse-roller 20 connected thereon and is slidably connected in cylindrical tracks 19, and cutting head 11 is driven by secondary power set.Secondary power set comprise the auxiliary-motor 15 be contained on cutting head 11 and the secondary tooth bar 16 be fixed on cutting rack 10, the axle of auxiliary-motor 15 are equipped with the pinion 17 engaged with secondary tooth bar 16.The action of above-mentioned two motors, is controlled by control circuit in the electric cabinet be connected on cutting rack 10, and control circuit is prior art, and its circuit structure does not repeat them here.
The exit that device is located at cutter sweep piled up by described sucker, and comprise magnechuck 21, support curved boom 22 and rotating base 23, described support curved boom 22 is located on rotating base 23, and rotating base 23 is driven by drive unit, and support curved boom 22 can be driven to rotate; The other end suspention supporting curved boom 22 has magnechuck 21, and magnechuck 21 can move up and down under the drive supporting the motor that curved boom 22 is arranged.
Described magnechuck 21 comprises shell 2101, and shell 2101 is provided with cavity volume 2102 and baffle plate 2103, is placed with iron core 2104, coil 2105 and permanent magnet 2106 in cavity volume 2102, coil 2105 wound core 2104; Iron core 2104 is provided with the shaft shoulder, and coil 2105 is arranged against the shaft shoulder, and permanent magnet 2106 is placed between iron core 2104 and baffle plate 2103.The first space 2107 is provided with between the shaft shoulder of iron core 2104 and shell 2101, Second gap 2108 is provided with between permanent magnet 2106 and cavity volume 2102 inwall, baffle plate 2103 offers through hole 2109, one wire 2110 one end is connected with coil 2105, and the other end stretches out cavity volume 2102 through after the first space 2107, Second gap 2108 and through hole 2109 successively.Wire 2110 is communicated with extraneous power supply, and coil 2105 produces magnetic field; Wire 2110 and extraneous power supply disconnect, the magnetic field dissipate of coil 2105.
Through Kai Ping and the finished steel plate of cutting arrives below magnechuck 21 time, wire 2110 stretches out one end of cavity volume 2102 and extraneous power supply disconnects, and coil 2105 produces without magnetic field, and iron core 2104 magnetizes by permanent magnet 2106, iron core 2104 has magnetic force, is inhaled take steel plate by the magnetic force of iron core 2104.Rotating base 23 rotates, after steel plate is moved to assigned address, wire 2110 is communicated with extraneous power supply, coil 2105 produces magnetic field because of energising, by the flow direction and the size of electric current in control coil 2105, make coil 2105 generate, magnetic force equal-sized magnetic field contrary with iron core 2104 polarity after magnetization, thus eliminated instantaneously by the magnetic force of iron core 2104, namely steel plate is decontroled by magnechuck 21.
The discharge outlet that the present invention is opening leveling device arranges cutter sweep, arranges sucker pile up device in the exit of cutter sweep, while opening plate of clearing, directly cuts steel plate according to need of production, eliminates the process of trnasshipment engine route and lifting; Finished steel plate through cutting is piled up device absorption via sucker again and is piled up neat, omnidistance without the need to manual operation, has saved the production time, has substantially increased production efficiency.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present invention or essential characteristic, the present invention can be realized in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the present invention.Any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, be to be understood that, although this description is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should by description integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.
Claims (6)
1. steel processing is with opening a flat cutting all-in-one machine, it is characterized in that, piles up device form by driving leveling device, cutter sweep and sucker, drives leveling device, cutter sweep and sucker and piles up device and set gradually from left to right; Described leveling device of opening comprises out flat machine frame, and open flat machine frame and be provided with motor, the live-roller of uncoiling of steel plate can be connected with one by chain by motor, and the exit of live-roller is provided with straightener, and being provided with in straightener can by the pressure roller of steel plates straightening; Described cutter sweep is located at the exit of straightener, comprise two tracks arranged in parallel, two tracks slidably connect cutting rack, cutting rack slidably connects cutting head, cutting rack is driven by main power plant, and cutting head is driven by secondary power set; The exit that device is located at cutter sweep piled up by described sucker, and comprise magnechuck, support curved boom and rotating base, described support curved boom is located on rotating base, and rotating base is driven by drive unit, can drive and support curved boom rotation; The other end suspention supporting curved boom has magnechuck.
2. a kind of steel processing is with opening flat cutting all-in-one machine according to claim 1, and it is characterized in that, described straightener is connected with alternating current generator, is provided with deflector roll between live-roller and pressure roller.
3. the processing of a kind of steel, with opening flat cutting all-in-one machine, is characterized in that according to claim 1, and described main power plant comprises and is contained in mair motor on cutting rack and the main tooth bar be connected in orbit, the axle of mair motor is equipped with the master gear engaged with main tooth bar.
4. a kind of steel are processed with opening flat cutting all-in-one machine according to claim 1, it is characterized in that, described secondary power set comprise the auxiliary-motor be contained on cutting head and the secondary tooth bar be connected on cutting rack, the axle of auxiliary-motor are equipped with the pinion engaged with secondary tooth bar.
5. a kind of steel processing, with opening flat cutting all-in-one machine, is characterized in that according to claim 1, and described magnechuck can move up and down under the drive supporting the motor that curved boom is arranged.
6. a kind of steel processing is with opening flat cutting all-in-one machine according to claim 1, and it is characterized in that, described magnechuck comprises shell, shell is provided with cavity volume and baffle plate, be placed with iron core, coil and permanent magnet in cavity volume, coil encircling iron core, permanent magnet is placed between iron core and baffle plate; One wire is connected with coil through baffle plate.
Priority Applications (1)
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CN201510582197.9A CN105058067A (en) | 2015-09-11 | 2015-09-11 | Decoiling-and-cutting-integrated machine used for steel machining |
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CN201510582197.9A CN105058067A (en) | 2015-09-11 | 2015-09-11 | Decoiling-and-cutting-integrated machine used for steel machining |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106040831A (en) * | 2016-05-25 | 2016-10-26 | 杭州拂晓新材料科技有限公司 | Copper foil flexible connection automatic machining device |
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WO2004065055A1 (en) * | 2003-01-21 | 2004-08-05 | Toyota Steel Center Co., Ltd. | Laser cutting device, laser cutting method, and laser cutting system |
CN201664781U (en) * | 2010-04-21 | 2010-12-08 | 上海通力电工设备厂 | Middle column sheet shearing machine |
CN203418240U (en) * | 2013-08-07 | 2014-02-05 | 吴振泉 | Uncoiling blanking production device using laser cutting technology |
CN103624487A (en) * | 2013-04-28 | 2014-03-12 | 宝山钢铁股份有限公司 | Uncoiling blanking forming method |
CN203495946U (en) * | 2013-09-27 | 2014-03-26 | 厦门真好汉自动化设备有限公司 | Novel power-assisting mechanical arm |
CN203875883U (en) * | 2014-04-18 | 2014-10-15 | 武汉奋进机电有限公司 | Mechanical hand used for grabbing and placing steel materials |
CN204136059U (en) * | 2014-10-10 | 2015-02-04 | 上海超诚电子科技有限公司 | New electromagnet sucker |
CN205021177U (en) * | 2015-09-11 | 2016-02-10 | 安徽鸿路钢结构(集团)股份有限公司 | All -in -one is cut with opening truncation to steel processing |
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2015
- 2015-09-11 CN CN201510582197.9A patent/CN105058067A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2004065055A1 (en) * | 2003-01-21 | 2004-08-05 | Toyota Steel Center Co., Ltd. | Laser cutting device, laser cutting method, and laser cutting system |
CN201664781U (en) * | 2010-04-21 | 2010-12-08 | 上海通力电工设备厂 | Middle column sheet shearing machine |
CN103624487A (en) * | 2013-04-28 | 2014-03-12 | 宝山钢铁股份有限公司 | Uncoiling blanking forming method |
CN203418240U (en) * | 2013-08-07 | 2014-02-05 | 吴振泉 | Uncoiling blanking production device using laser cutting technology |
CN203495946U (en) * | 2013-09-27 | 2014-03-26 | 厦门真好汉自动化设备有限公司 | Novel power-assisting mechanical arm |
CN203875883U (en) * | 2014-04-18 | 2014-10-15 | 武汉奋进机电有限公司 | Mechanical hand used for grabbing and placing steel materials |
CN204136059U (en) * | 2014-10-10 | 2015-02-04 | 上海超诚电子科技有限公司 | New electromagnet sucker |
CN205021177U (en) * | 2015-09-11 | 2016-02-10 | 安徽鸿路钢结构(集团)股份有限公司 | All -in -one is cut with opening truncation to steel processing |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106040831A (en) * | 2016-05-25 | 2016-10-26 | 杭州拂晓新材料科技有限公司 | Copper foil flexible connection automatic machining device |
CN106040831B (en) * | 2016-05-25 | 2018-02-23 | 杭州拂晓新材料科技有限公司 | Copper foil is flexible coupling automatic machining device |
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C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
CB03 | Change of inventor or designer information |
Inventor after: Kai Jinwei Inventor after: Shao Zhongyu Inventor after: Shang Xiaochun Inventor before: Shao Zhongyu |
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COR | Change of bibliographic data | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151118 |