CN105057825B - A kind of aluminum plate wing oil, the vacuum brazing technique of water composite cooler - Google Patents

A kind of aluminum plate wing oil, the vacuum brazing technique of water composite cooler Download PDF

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Publication number
CN105057825B
CN105057825B CN201510476732.2A CN201510476732A CN105057825B CN 105057825 B CN105057825 B CN 105057825B CN 201510476732 A CN201510476732 A CN 201510476732A CN 105057825 B CN105057825 B CN 105057825B
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vacuum
product
stove
incubated
cooler
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CN105057825A (en
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张剑波
张轩
杨显容
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Guizhou Yonghong Aviation Machinery Co Ltd
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Guizhou Yonghong Aviation Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/008Soldering within a furnace
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/14Heat exchangers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

The invention discloses a kind of aluminum plate wing oil, water composite cooler vacuum brazing technique, belong to welding technique field, including core body put with vacuum brazing etc. step.The technical program is put by by cooler core is staggered in furnace chamber, improve even temperature effect of the part in stove, simultaneously by increasing by 150 200 DEG C of temperature sections, product is fully dried, to ensure the vacuum in furnace chamber, for good environmental basis have been established in the vacuum brazing of product, further through 560 570 DEG C of setting, 590 600 DEG C, 620~630 DEG C, 610~615 DEG C, 600~605 DEG C of equitemperature sections, for core body high-temperature samming provides powerful guarantee, beneficial to solder wetting, sprawl and fill, so as to form the solder joint of high-quality, the qualification rate of product is improved significantly.

Description

A kind of aluminum plate wing oil, the vacuum brazing technique of water composite cooler
Technical field
The invention belongs to welding technique field, be related to a kind of soldering processes, more particularly, to a kind of aluminum plate wing oil, The vacuum brazing technique of water composite cooler.
Background technology
The big aluminum plate wing oil of super thick, water composite cooler are mainly used in the neck such as heavily loaded express locomotive, Air Compressor Equipment Domain, market prospects are fine.Particularly in recent years, heavily loaded express locomotive, motor-car, large-scale air compressor machine industry are developed rapidly, to super thick Big aluminum plate wing is oily, the demand of water composite cooler is increasing, and vacuum brazing is the master for producing such cooler at present Want means.The size of conventional diffusers structure be generally length × thickness × height=200~1500mm × 30~180mm × 150~ 800mm, and super thick it is big aluminum plate wing oil, water composite cooler stock size be length × thickness × height=1500~2000mm × 350~500mm × 600~900mm, to realize producing in batches, aluminum plate wing oil, the water composite cooler big to super thick is in welding When enter stove mode and vacuum brazing technique parameter have particular/special requirement.
Due to China's starting late in the field, Technical comparing falls behind, and conventional vacuum process for soldering and enters stove side Formula cannot in batches stably produce the cooler of the structure, and one-pass finished rate is less than 20%.Reason of searching to the bottom is mainly to true Empty brazing process parameter, the cooler core disposing way in vacuum drying oven lack to the affecting laws of cooler solder joint Forming Quality Weary deep, systematic research, therefore, it is impossible to stabilization, the appropriate process method of the solder joint of high-quality and disposing way in stove are obtained, It is difficult to mass-produce satisfactory super thick big aluminum plate wing oil, water composite cooler.
The content of the invention
To solve the above problems, the invention provides a kind of aluminum plate wing oil, the vacuum brazing technique of water composite cooler, For the limitation and defect of existing aluminum plate wing radiator vacuum brazing process, brazing process variables are rationally set, are significantly carried The quality of product vacuum brazing weld seam high, improves the one-pass finished rate of product.
The present invention is achieved by following technical solution.
A kind of aluminum plate wing oil, the vacuum brazing technique of water composite cooler, comprise the following steps:
(1) core body is put:Cooler core is misplaced in furnace chamber and is put, product end surface dislocation distance is X, X is not less than 150mm, the spacing between two row product water cavities is Y, and Y is not less than 50mm;
(2) vacuum brazing:
A. 150~200 DEG C are warming up in 20~30min, 60~90min, vacuum > 2.5 × 10 in stove is incubated-2
B. 380~400 DEG C are warming up in 30~40min, 70~100min, vacuum < 1.0 × 10 in stove is incubated-2
C. 500~530 DEG C are warming up in 40~50min, 90~120min, vacuum < 6.7 × 10 in stove is incubated-3
D. 560~570 DEG C are warming up in 20~30min, 90~120min, vacuum < 5.0 × 10 in stove is incubated-3
E. 590~600 DEG C are warming up in 10~15min, 20~40min, vacuum < 4.0 × 10 in stove is incubated-3
F. 620~630 DEG C are warming up in 10~15min, 30~50min, vacuum < 3.0 × 10 in stove is incubated-3);
G. 610~615 DEG C are cooled in 5~10min, 20~40min, vacuum < 3.0 × 10 in stove is incubated-3);
H. power-off cooling, is cooled to 600~605 DEG C in 5~10min, is incubated 40~60min, now, product workpiece temperature Degree reaches 596~600 DEG C, and vacuum brazing is completed.
The core body is put in step, and cooler core end surface dislocation takes 150~300mm, two row's cooler cores apart from X 2 side of water cavity 203 is relative to put, and spacing Y between two drain chambers 203 takes 50~180mm.
The beneficial effects of the invention are as follows:
A kind of aluminum plate wing oil of the present invention, the vacuum brazing technique of water composite cooler, 1. by by cooler Core body misplaces in stove and puts so that part is heated more balanced in furnace chamber, improves brazing quality;2. by increased 150-200 DEG C of temperature section is simultaneously incubated, and product is fully dried, and is that the vacuum brazing of product is established to ensure the vacuum in furnace chamber Good environmental basis are determined;3. there is provided 560-570 DEG C of temperature section, and require that vacuum reaches 4.0 × 10-3, prevent vacuum The soldering strength of the bad Product jointing position re-oxidation of condition, influence solder joint quality and product;4. there is provided 590-600 DEG C Temperature section, for core body high-temperature samming provides powerful guarantee, beneficial to solder wetting, sprawls and fills, so as to form the pricker of high-quality Weld seam;5. there is provided 620~630 DEG C, 610~615 DEG C, 600~605 DEG C of temperature sections, enter in segmentation insulation welding temperature interval Row welding so that weld seam has good microstructure and weldquality, and the qualification rate of product is improved significantly.
Brief description of the drawings
Fig. 1 is putting position schematic diagram of the part in furnace chamber in the present invention;
Fig. 2 is the process curve figure of vacuum brazing in the present invention.
In figure:1- furnace chambers, 2- cooler cores, 201- oil pockets, 202- center-aisles, 203- water cavities.
Specific embodiment
Be described further below technical scheme, but claimed scope be not limited to it is described.Following realities The step of be not described in detail in example is applied, is processed using conventional method.
Embodiment
A kind of aluminum plate wing oil, the vacuum brazing technique of water composite cooler, comprise the following steps:
(1) fin shaping, Cleaning of Parts, assembling parts shaping;
(2) core body is put:As shown in figure 1, because 2 points of cooler core is oil pocket 201, water cavity 203, and the He of oil pocket 201 203 liang of chamber thickness structures of water cavity differ greatly, and also have a center-aisle 202, cooler core 2 between oil pocket 201 and water cavity 203 To keep samming more difficult during soldering, in order to improve the soldering uniform temperature of cooler core 2, need to misplace it pendulum in furnace chamber 1 Put, product end surface dislocation distance is X, X is not less than 150mm, and the spacing between two scheduling product water cavity windward sides is Y, and Y is not less than 50mm;
The core body is put in step, and the end surface dislocation of cooler core 2 takes 150~300mm, two row's cooler cores apart from X The side of water cavity 203 of body 2 is relative to put, and spacing Y between two drain chambers 203 takes 50~180mm.
(3) vacuum brazing, as shown in Figure 2:
A. 150~200 DEG C are warming up in 20~30min, 60~90min, vacuum > 2.5 × 10 in stove is incubated-2
B. 380~400 DEG C are warming up in 30~40min, 70~100min, vacuum < 1.0 × 10 in stove is incubated-2
C. 500~530 DEG C are warming up in 40~50min, 90~120min, vacuum < 6.7 × 10 in stove is incubated-3
D. 560~570 DEG C are warming up in 20~30min, 90~120min, vacuum < 5.0 × 10 in stove is incubated-3
E. 590~600 DEG C are warming up in 10~15min, 20~40min, vacuum < 4.0 × 10 in stove is incubated-3
F. 620~630 DEG C are warming up in 10~15min, 30~50min, vacuum < 3.0 × 10 in stove is incubated-3);
G. 610~615 DEG C are cooled in 5~10min, 20~40min, vacuum < 3.0 × 10 in stove is incubated-3);
H. power-off cooling, is cooled to 600~605 DEG C in 5~10min, is incubated 40~60min, now, product workpiece temperature Degree reaches 596~600 DEG C, and vacuum brazing is completed.
Compared with conventional vacuum process for soldering, the parameter in the technique has following feature, is favorably improved pricker Weldquality, improves the braze-welded structure intensity of product:
1st, increased 150-200 DEG C of temperature section.Because the characteristic of aluminum alloy materials is to be susceptible to secondary oxygen at 300 DEG C or so Change, if directly rising to 300-400 DEG C from room temperature in brazing process, product will be with temperature and raise and volatilize steam, make Obtain atmosphere humidity in vacuum furnace chamber 1, it is easier to aoxidize, so as to influence the vacuum of vacuum drying oven, influence the vacuum brazing matter of product Amount.Increasing 150-200 DEG C of temperature section carries out the insulation of a period of time, its role is to product is fully dried, to ensure furnace chamber 1 Interior vacuum, is that good environmental basis are established in the vacuum brazing of product.
2nd, 560-570 DEG C of temperature section, in this section of soaking time, vacuum level requirements 4.0 × 10 are provided with-3.This temperature Section is exactly that solidus temperature when solder is welded is interval, and solder rupture of membranes needs good vacuum condition, prevents vacuum condition not The soldering strength of good Product jointing position re-oxidation, influence solder joint quality and product.
3rd, it is provided with 590-600 DEG C of temperature section.Because cooler core 2 is thick and big, the more conventional product of high temperature uniform temperature is poor, This temperature section just provides powerful guarantee for core body high-temperature samming, beneficial to solder wetting, sprawls and fills, so as to form high-quality Solder joint.
4th, 620~630 DEG C, 610~615 DEG C, 600~605 DEG C of temperature sections are provided with, are interval brazing temperature.Conventional Welding temperature is 595 DEG C~605 DEG C, and because the area and volume of cooler are larger, under conventional brazing temperature, cooler is in welding The insulation samming in area is extremely difficult to the quality requirement of high intensity weld seam, and soaking time is very long, and efficiency is low;620~630 DEG C, 610~615 DEG C, 600~605 DEG C of segmentation insulation welding temperature interval welded, enable to weld seam to have good Microstructure and weldquality.
Experimental example one
To produce 5 batches, totally 800 sets oily, as a example by water composite coolers, specific content of the test and data are as follows.
Experiment content:Cooler is cleaned, middle drying between constant temperature and humidity drying is put into after completing cleaning, then carried out Assembling, correction, it is ensured that each part height size is all in the margin of tolerance, parts cleanliness meet require and part between coordinate between Within gap 0.1mm, cooler core 2 is put in furnace chamber 1 by the disposing way described in embodiment, the work as shown in table 1 Skill parameter carries out vacuum brazing, the detection of the close testing inspection of the laggard promoting the circulation of qi of soldering, explosion bulge test detection and fatigue strength, detection knot Fruit is as shown in table 2, table 3, table 4.
The brazing conditions of table 1
Temperature section The lifting/lowering temperature time Soaking time Vacuum/Pa
150-200℃ 20min 60-70min (3.0-3.5)×10-2
380-400℃ 30min 70-80min (8.0-9.0)×10-3
500-530℃ 40min 110-120min (5.0-6.0)×10-3
560-570℃ 30min 90-100min (3.0-4.0)×10-3
590-600℃ 10min 20-30min (2.0-3.0)×10-3
620-630℃ 15min 30-40min (1.0-2.0)×10-3
610-615℃ 10min 20-30min 2.0×10-3
600-605℃ 10min 50-60min 1.5×10-3
Testing result is as follows:
The product leakage of table 2 is tested
Batch Product quantity/set Leakage number/set Passing number/set Qualification rate
1 80 15 65 81.3%
2 110 20 90 81.8%
3 200 47 153 76.5%
4 150 30 120 80.0%
5 260 51 209 80.4%
The product burst strength sampling test of table 3
Batch Sample size/set Burst strength (bar) (examination burst strength 10bar) Qualification rate
1 2 13.5、12.1 100%
2 1 12.7 100%
The product fatigue strength sampling test (frequency of table 4:2Hz;Circulating pressure:1.6MPa)
Batch Sample size/set Fatigue strength (secondary) Qualification rate
1 1 1700000 100%
2 1 1900000 100%
Knowable to above-mentioned result of the test, this process is fully meeting product property indices (burst strength: 10bar, fatigue strength:1000000 times) on the premise of, the qualification rate of product can be improved by original less than 20% stabilization To more than 75%, good effect is achieved.
Experimental example two
To produce 5 batches, totally 800 sets oily, as a example by water composite coolers, specific content of the test and data are as follows.
Experiment content is identical with test example one, and the technological parameter as shown in table 5 carries out vacuum brazing, and the laggard promoting the circulation of qi of soldering is close The detection of testing inspection, explosion bulge test detection and fatigue strength, testing result is as shown in table 6, table 7, table 8.
The brazing conditions of table 5
Temperature section The lifting/lowering temperature time Soaking time Vacuum/Pa
150-200℃ 30min 80-90min (4.0-4.5)×10-2
380-400℃ 40min 90-100min (7.0-8.0)×10-3
500-530℃ 50min 90-100min (4.0-5.0)×10-3
560-570℃ 20min 110-120min (2.0-3.0)×10-3
590-600℃ 15min 30-40min (1.0-2.0)×10-3
620-630℃ 10min 35-45min (0.9-1.0)×10-3
610-615℃ 5min 30-40min 2.0×10-3
600-605℃ 5min 40-50min 1.5×10-3
Testing result is as follows:
The product leakage of table 6 is tested
Batch Product quantity/set Leakage number/set Passing number/set Qualification rate
1 80 10 70 87.5%
2 110 16 94 85.4%
3 200 40 160 80%
4 150 27 123 82%
5 260 50 210 81.2%
The product burst strength sampling test of table 7
Batch Sample size/set Burst strength (bar) (examination burst strength 10bar) Qualification rate
1 2 13.7、12.4 100%
2 1 13.2 100%
The product fatigue strength sampling test (frequency of table 8:2Hz;Circulating pressure:1.6MPa)
Batch Sample size/set Fatigue strength (secondary) Qualification rate
1 1 1800000 100%
2 1 2100000 100%
Knowable to above-mentioned result of the test, this process is fully meeting product property indices (burst strength: 10bar, fatigue strength:1000000 times) on the premise of, the qualification rate of product can be improved by original less than 20% stabilization To more than 80%, good effect is achieved.Product vacuum brazing, product vacuum brazing are carried out using above vacuum brazing parameter Best in quality, solder joint burst strength and fatigue strength fully meet the design and use requirement of product.
Experimental example three
To produce 5 batches, totally 800 sets oily, as a example by water composite coolers, specific content of the test and data are as follows.
Experiment content is identical with experimental example one, and the technological parameter as shown in table 9 carries out vacuum brazing, and the laggard promoting the circulation of qi of soldering is close The detection of testing inspection, explosion bulge test detection and fatigue strength, testing result is as shown in table 10, table 11, table 12.
The brazing conditions of table 9
Temperature section The lifting/lowering temperature time Soaking time Vacuum/Pa
150-200℃ 25min 70-80min (4.5-5.0)×10-2
380-400℃ 35min 80-90min (6.0-7.0)×10-3
500-530℃ 45min 100-110min (3.0-4.0)×10-3
560-570℃ 25min 100-110min (1.0-2.0)×10-3
590-600℃ 13min 30min (0.9-1.0)×10-3
620-630℃ 13min 40min (8.0-9.0)×10-4
610-615℃ 8min 30min 1.0×10-3
600-605℃ 8min 50min 1.5×10-3
Testing result is as follows:
The product leakage of table 10 is tested
Batch Product quantity/set Leakage number/set Passing number/set Qualification rate
1 80 12 68 85.0%
2 110 20 90 81.8%
3 200 41 159 79.5%
4 150 32 118 78.7%
5 260 47 213 81.9%
The product burst strength sampling test of table 11
Batch Sample size/set Burst strength (bar) (examination burst strength 10bar) Qualification rate
1 2 13.6、12.2 100%
2 1 12.9 100%
The product fatigue strength sampling test (frequency of table 12:2Hz;Circulating pressure:1.6MPa)
Batch Sample size/set Fatigue strength (secondary) Qualification rate
1 1 1700000 100%
2 1 1900000 100%
Knowable to above-mentioned result of the test, this process is fully meeting product property indices (burst strength: 10bar, fatigue strength:1000000 times) on the premise of, the qualification rate of product can be improved by original less than 20% stabilization To more than 78%, good effect is achieved.

Claims (2)

1. a kind of aluminum plate wing oil, the vacuum brazing technique of water composite cooler, it is characterised in that comprise the following steps:
(1) core body is put:By cooler core(2)In furnace chamber(1)Interior dislocation is put, and product end surface dislocation distance is X, and X is not small Spacing between 150mm, two row product water cavities is Y, and Y is not less than 50mm;
(2) vacuum brazing:
A.25min 150~200 DEG C are warming up to, 80~90min, 2.5 × 10-2 of vacuum > in stove is incubated;
B. 380~400 DEG C are warming up in 30~40min, 90~100min, vacuum (7.0~8.0) × 10- in stove is incubated 3;
C. 500~530 DEG C are warming up in 40~50min, 90~120min, vacuum (4.0~5.0) × 10- in stove is incubated 3;
D. 560~570 DEG C are warming up in 20~30min, 100~110min, vacuum (3.0~4.0) × 10- in stove is incubated 3;
E. 590~600 DEG C are warming up in 10~15min, 30~40min, vacuum (2.0-3.0) × 10-3 in stove is incubated;
F. 620~630 DEG C are warming up in 10~15min, 30~50min, 3.0 × 10-3 of vacuum < in stove is incubated);
G. 610~615 DEG C are cooled in 5~10min, 20~30min, 3.0 × 10-3 of vacuum < in stove is incubated);
H. power-off cooling, is cooled to 600~605 DEG C in 5~10min, is incubated 40~60min, and now, product workpiece temperature reaches To 596~600 DEG C, vacuum brazing is completed.
2. a kind of aluminum plate wing oil according to claim 1, the vacuum brazing technique of water composite cooler, its feature exist In:The core body is put in step, cooler core(2)End surface dislocation takes 150~300mm, two row's cooler cores apart from X (2)Water cavity(203)Side is relative to put, and two drain chambers(203)Between spacing Y take 50~180mm.
CN201510476732.2A 2015-08-06 2015-08-06 A kind of aluminum plate wing oil, the vacuum brazing technique of water composite cooler Active CN105057825B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114147307B (en) * 2021-11-14 2023-01-17 中国电子科技集团公司第二十研究所 Vacuum brazing process for ATR cabinet
CN116890147B (en) * 2023-09-11 2024-01-23 珠海格力电器股份有限公司 Manufacturing method of plate heat exchanger and system for producing plate heat exchanger

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH091323A (en) * 1995-06-19 1997-01-07 Mitsubishi Heavy Ind Ltd Brazing method
CN1943973A (en) * 2006-11-07 2007-04-11 管保清 Method for producing aluminum plate-fin heat exchanger
CN102009241A (en) * 2010-12-24 2011-04-13 贵州永红航空机械有限责任公司 Vacuum brazing process of high-strength aluminum alloy plate fin radiator
CN102489812A (en) * 2011-12-12 2012-06-13 贵州永红航空机械有限责任公司 Vacuum brazing process for oil-water composite cooler
CN203700168U (en) * 2013-12-26 2014-07-09 中国建筑材料科学研究总院 Precision atmosphere-adjusting annealing furnace for large-size quartz glass

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH091323A (en) * 1995-06-19 1997-01-07 Mitsubishi Heavy Ind Ltd Brazing method
CN1943973A (en) * 2006-11-07 2007-04-11 管保清 Method for producing aluminum plate-fin heat exchanger
CN102009241A (en) * 2010-12-24 2011-04-13 贵州永红航空机械有限责任公司 Vacuum brazing process of high-strength aluminum alloy plate fin radiator
CN102489812A (en) * 2011-12-12 2012-06-13 贵州永红航空机械有限责任公司 Vacuum brazing process for oil-water composite cooler
CN203700168U (en) * 2013-12-26 2014-07-09 中国建筑材料科学研究总院 Precision atmosphere-adjusting annealing furnace for large-size quartz glass

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EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20151118

Assignee: GUIZHOU YONGHONG HEAT TRANSFER & COOLING TECHNOLOGY CO.,LTD.

Assignor: GUIZHOU YONGHONG AVIATION MACHINERY Co.,Ltd.

Contract record no.: X2024980015401

Denomination of invention: Vacuum brazing process for aluminum plate fin oil water composite cooler

Granted publication date: 20170531

License type: Common License

Record date: 20240918