CN105057678A - Metal nickel ceramic coating good in high-temperature-cracking-resistant peeling capacity and manufacturing method of metal nickel ceramic coating - Google Patents

Metal nickel ceramic coating good in high-temperature-cracking-resistant peeling capacity and manufacturing method of metal nickel ceramic coating Download PDF

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Publication number
CN105057678A
CN105057678A CN201510450289.1A CN201510450289A CN105057678A CN 105057678 A CN105057678 A CN 105057678A CN 201510450289 A CN201510450289 A CN 201510450289A CN 105057678 A CN105057678 A CN 105057678A
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China
Prior art keywords
metal
coating
ceramic coating
temperature
nickel
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Pending
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CN201510450289.1A
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Chinese (zh)
Inventor
沈泽文
沈云翔
黄帅
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Anhui Puyuan Separation Machinery Manufacturing Co Ltd
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Anhui Puyuan Separation Machinery Manufacturing Co Ltd
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Priority to CN201510450289.1A priority Critical patent/CN105057678A/en
Publication of CN105057678A publication Critical patent/CN105057678A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a metal nickel ceramic coating good in high-temperature-cracking-resistant peeling capacity. Metal nickel is selected as a metal base. The surface of base metal is coated with a coating manufactured with barium oxide, alumina and other refractory materials as the ceramic phase. Alloy elements in the base metal will be diffused to an interface and have a reaction that NiO and M react to produce MO and Ni and other interface reactions with NiO and other matter in the coating, precipitated active nickel atoms and the base metal M are reduced to form Ni-M metallic bonds, and therefore the adherence between the metal ceramic coating and the base metal is improved; rare earth nano cerium dioxide is high in activity, and therefore the interaction between atom orbits of adsorbed molecules can be enhanced, and the reactions are promoted; and added iron powder and added nickel powder are combined so that the permeability of the coating can be enhanced. According to the metal nickel ceramic coating, an effective solution is provided for improving the high-temperature-cracking-resistant peeling capacity of metal ceramic coatings. A method is easy to operate and high in efficiency, and the service life of the coating can be longer.

Description

Metallic nickel ceramic coating that a kind of high temperature resistance cracking peel-ability is good and preparation method thereof
Technical field
The present invention relates to metal ceramic coating material technical field, be specifically related to good metallic nickel ceramic coating of a kind of high temperature resistance cracking peel-ability and preparation method thereof.
Background technology
Ceramic coating material is the ceramic material being subject to extensive concern in recent years, and traditional ceramic material has larger fragility, is unfavorable for the further processing of ceramic material, also causes ceramic material to show slightly not enough in the performance of numerous areas.Metal-cermic coating is the obdurability that a kind of existing metal is good, has again the composite coating of the advantage such as high temperature resistant, wear-resistant, corrosion-resistant of pottery.Therefore, metal-cermic coating obtains important application in many fields such as Aeronautics and Astronautics, such as bears at a high speed, that high-temperature fuel gas washes away etc. is complicated, the rocket engine components of bad working environments condition, can obtain effective protection by metallizing ceramic coating.There is many defects such as function singleness cost is high, toughness is little, intensity is low, coatability is poor in actual applications in the metal-cermic coating prepared in prior art, limit the scope of application and the application of metal-cermic coating, be unfavorable for the realization of the target of industry energy conservation Green Development.
Summary of the invention
Object of the present invention is just to provide good metallic nickel ceramic coating of a kind of high temperature resistance cracking peel-ability and preparation method thereof, to overcome the deficiencies in the prior art.
The object of the present invention is achieved like this:
The metallic nickel ceramic coating that a kind of high temperature resistance cracking peel-ability is good, it is characterized in that, be made up of the raw material of following weight portion: nano ceric oxide 14-18, nickel powder 37-46, barium monoxide 12-15, aluminium oxide 13-16, iron powder 14-20, Boratex 5-7, Ludox 7-9, calcium carbonate fiber 4-8, oxine 6-9, benzoic acid leaf-alcohol ester 10-13, suitable quantity of water.
The preparation method of the metallic nickel ceramic coating that described a kind of high temperature resistance cracking peel-ability is good, is characterized in that comprising the following steps:
(1) by nano ceric oxide in 600-700 DEG C of high-temperature process 30-50 minute, rapidly through cooled with liquid nitrogen to room temperature, add Boratex ultrasonic oscillation 20-40 minute, add benzoic acid leaf-alcohol ester and stir and evenly mix, stir 5-8h under normal temperature, dry to constant weight;
(2) aluminium oxide is joined in ball mill, spray into vaporific Ludox and mix thoroughly, add oxine, at normal temperatures, carry out ball milling, mix, break up, obtained modified aluminas;
(3) by modified aluminas, barium monoxide through 1350-1450 DEG C of high-temperature calcination 3-5 hour, cooling adds calcium carbonate fiber and is ground to 200-300 order;
(4) step (1), (3) reaction mass are stirred and evenly mixed, add nickel powder, iron powder in 1100-1200 DEG C of high-temperature calcination 3-6 hour, be cooled to room temperature, put into grinding in ball grinder 1-2 hour, add suitable quantity of water and be modulated into slip, be coated on dried sample surfaces, natural drying 24h, then 120 DEG C of dry 12h, fire 5min for last 1050 DEG C.
The present invention has following beneficial effect: the present invention selects metallic nickel to be Metal Substrate, adopt barium monoxide, the refractory compounds such as aluminium oxide are coated in base metal surface as the ceramic coating that ceramic phase is obtained, alloying element in parent metal can spread to interface, occur with materials such as the NiO in coating: the interfacial reactions such as NiO+M → MO+Ni, active nickel atom and the parent metal M of precipitate reduction form Ni-M metallic bond, thus improve the adherence of metal-cermic coating and parent metal, and rare earth nano ceria strengthens it to the atomic orbital reciprocation between binding molecule due to active high energy, facilitation is served to these reactions, adherence can be set up quickly, the iron powder added is combined the permeability that can strengthen coating with nickel powder, the high temperature resistance cracking peel-ability that the present invention is raising metal-cermic coating provides a kind of effective solution, and method is simple to operate, efficiency is high, coating is made to have more lasting service life.
Detailed description of the invention
The metallic nickel ceramic coating that described a kind of high temperature resistance cracking peel-ability is good, it is characterized in that, be made up of the raw material of following weight portion: nano ceric oxide 16, nickel powder 44, barium monoxide 14, aluminium oxide 15, iron powder 17, Boratex 6, Ludox 8, calcium carbonate fiber 6, oxine 7, benzoic acid leaf-alcohol ester 12, suitable quantity of water.
Preparation method comprises the following steps:
(1) by nano ceric oxide in 600-700 DEG C of high-temperature process 30-50 minute, rapidly through cooled with liquid nitrogen to room temperature, add Boratex ultrasonic oscillation 20-40 minute, add benzoic acid leaf-alcohol ester and stir and evenly mix, stir 5-8h under normal temperature, dry to constant weight;
(2) aluminium oxide is joined in ball mill, spray into vaporific Ludox and mix thoroughly, add oxine, at normal temperatures, carry out ball milling, mix, break up, obtained modified aluminas;
(3) by modified aluminas, barium monoxide through 1350-1450 DEG C of high-temperature calcination 3-5 hour, cooling adds calcium carbonate fiber and is ground to 200-300 order;
(4) step (1), (3) reaction mass are stirred and evenly mixed, add nickel powder, iron powder in 1100-1200 DEG C of high-temperature calcination 3-6 hour, be cooled to room temperature, put into grinding in ball grinder 1-2 hour, add suitable quantity of water and be modulated into slip, be coated on dried sample surfaces, natural drying 24h, then 120 DEG C of dry 12h, fire 5min for last 1050 DEG C.
The technical parameter index of the metallic nickel ceramic coating using the present invention to produce is as follows:
(1) tack is good, the strong difficult drop-off of the adhesion under high temperature between coating and parent metal;
(2) cold-and-heat resistent circulation (room temperature-900 DEG C) ability is good;
(3) initial softening temperature improves 17.2 DEG C;
(4) coating is after tolerance 50 thermal shocks circulation, does not also have obviously peel off in the edges and corners of sample, shows excellent thermal shock resistance.

Claims (2)

1. the metallic nickel ceramic coating that a high temperature resistance cracking peel-ability is good, it is characterized in that, be made up of the raw material of following weight portion: nano ceric oxide 14-18, nickel powder 37-46, barium monoxide 12-15, aluminium oxide 13-16, iron powder 14-20, Boratex 5-7, Ludox 7-9, calcium carbonate fiber 4-8, oxine 6-9, benzoic acid leaf-alcohol ester 10-13, suitable quantity of water.
2. the preparation method of the metallic nickel ceramic coating that a kind of high temperature resistance cracking peel-ability according to claim 1 is good, is characterized in that comprising the following steps:
(1) by nano ceric oxide in 600-700 DEG C of high-temperature process 30-50 minute, rapidly through cooled with liquid nitrogen to room temperature, add Boratex ultrasonic oscillation 20-40 minute, add benzoic acid leaf-alcohol ester and stir and evenly mix, stir 5-8h under normal temperature, dry to constant weight;
(2) aluminium oxide is joined in ball mill, spray into vaporific Ludox and mix thoroughly, add oxine, at normal temperatures, carry out ball milling, mix, break up, obtained modified aluminas;
(3) by modified aluminas, barium monoxide through 1350-1450 DEG C of high-temperature calcination 3-5 hour, cooling adds calcium carbonate fiber and is ground to 200-300 order;
(4) step (1), (3) reaction mass are stirred and evenly mixed, add nickel powder, iron powder in 1100-1200 DEG C of high-temperature calcination 3-6 hour, be cooled to room temperature, put into grinding in ball grinder 1-2 hour, add suitable quantity of water and be modulated into slip, be coated on dried sample surfaces, natural drying 24h, then 120 DEG C of dry 12h, fire 5min for last 1050 DEG C.
CN201510450289.1A 2015-07-29 2015-07-29 Metal nickel ceramic coating good in high-temperature-cracking-resistant peeling capacity and manufacturing method of metal nickel ceramic coating Pending CN105057678A (en)

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CN201510450289.1A CN105057678A (en) 2015-07-29 2015-07-29 Metal nickel ceramic coating good in high-temperature-cracking-resistant peeling capacity and manufacturing method of metal nickel ceramic coating

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CN201510450289.1A CN105057678A (en) 2015-07-29 2015-07-29 Metal nickel ceramic coating good in high-temperature-cracking-resistant peeling capacity and manufacturing method of metal nickel ceramic coating

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108179405A (en) * 2017-12-18 2018-06-19 常州市好利莱光电科技有限公司 A kind of preparation method of Wear-resistant, high-temperature resistant metal-cermic coating
CN108411345A (en) * 2018-04-28 2018-08-17 邹峰 A kind of preparation method of high temperature resistant coating

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030180565A1 (en) * 2000-09-21 2003-09-25 Christian Herbst-Dederichs Thermally applied coating for piston rings, consisting of mechanically alloyed powders
CN102049514A (en) * 2009-11-11 2011-05-11 福建泉州万顺捷集团有限公司 Powder for aluminum oxide ceramics nano metallized paste and preparation method thereof
CN102286744A (en) * 2010-06-17 2011-12-21 通用电气公司 Wear-resistant and low-friction coatings and articles coated therewith
CN104030570A (en) * 2014-06-06 2014-09-10 中国人民解放军空军工程大学 Nickel-based alloy ultra-high temperature enamel coating and preparation method thereof
CN104775086A (en) * 2015-04-30 2015-07-15 苏州统明机械有限公司 Ceramic coating for metal-based thermal spraying and spraying method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030180565A1 (en) * 2000-09-21 2003-09-25 Christian Herbst-Dederichs Thermally applied coating for piston rings, consisting of mechanically alloyed powders
CN102049514A (en) * 2009-11-11 2011-05-11 福建泉州万顺捷集团有限公司 Powder for aluminum oxide ceramics nano metallized paste and preparation method thereof
CN102286744A (en) * 2010-06-17 2011-12-21 通用电气公司 Wear-resistant and low-friction coatings and articles coated therewith
CN104030570A (en) * 2014-06-06 2014-09-10 中国人民解放军空军工程大学 Nickel-based alloy ultra-high temperature enamel coating and preparation method thereof
CN104775086A (en) * 2015-04-30 2015-07-15 苏州统明机械有限公司 Ceramic coating for metal-based thermal spraying and spraying method thereof

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Title
龙亚雄等: "CeO2对金属镍-陶瓷涂层组织与性能的影响", 《腐蚀与防护》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108179405A (en) * 2017-12-18 2018-06-19 常州市好利莱光电科技有限公司 A kind of preparation method of Wear-resistant, high-temperature resistant metal-cermic coating
CN108411345A (en) * 2018-04-28 2018-08-17 邹峰 A kind of preparation method of high temperature resistant coating

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Application publication date: 20151118