CN105041982B - A ship lift and its reducer - Google Patents
A ship lift and its reducer Download PDFInfo
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- CN105041982B CN105041982B CN201510398841.7A CN201510398841A CN105041982B CN 105041982 B CN105041982 B CN 105041982B CN 201510398841 A CN201510398841 A CN 201510398841A CN 105041982 B CN105041982 B CN 105041982B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02086—Measures for reducing size of gearbox, e.g. for creating a more compact transmission casing
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Abstract
Description
技术领域technical field
本发明涉及机械工程及工艺工程领域,特别涉及一种升船机的减速器。本发明还涉及一种包括上述减速器的升船机。The invention relates to the fields of mechanical engineering and process engineering, in particular to a speed reducer of a ship lift. The present invention also relates to a ship lift comprising the above speed reducer.
背景技术Background technique
随着中国机械工业的发展,各式各样的机械设备已得到广泛应用。With the development of China's machinery industry, various machinery and equipment have been widely used.
以升船机为例,升船机是利用机械装置的动力来提升或下降船舶、克服航道上集中水位落差、并使船只顺利通过水坝的机械设备。升船机的提升系统主要由4台卷扬式提升机通过环形封闭式同步轴系统互相连接而成。每台卷扬机提升一组船体吊点,在每台卷扬式提升机中各安装有一台或两台减速器,并由减速器驱动卷筒运转。Taking the ship lift as an example, the ship lift is a mechanical device that uses the power of a mechanical device to lift or lower a ship, overcome the concentrated water level drop on the channel, and make the ship pass the dam smoothly. The hoisting system of the ship lift is mainly composed of 4 winch hoists connected to each other through a ring-shaped closed synchronous shaft system. Each hoist lifts a group of hull lifting points, and one or two reducers are respectively installed in each hoist, and the reel is driven by the reducer to run.
升船机的驱动系统主要由电机、减速器、联轴器和同步轴等组成。其中减速器由电机驱动,并且总共4台或8台减速器通过同步轴系统连成一个闭环。驱动系统在正常情况下,同步轴系统空转,即只传递转速而不传递扭矩;当驱动系统中超过1/4的电机意外损坏时,剩余3/4的电机将通过闭环的同步轴系统同时传递升船机提升系统所需的扭矩和转速。The drive system of the ship lift is mainly composed of motor, reducer, coupling and synchronous shaft. Among them, the reducer is driven by a motor, and a total of 4 or 8 reducers are connected into a closed loop through a synchronous shaft system. Under normal circumstances, the synchronous shaft system of the drive system is idling, that is, only the speed is transmitted but not the torque; when more than 1/4 of the motors in the drive system are accidentally damaged, the remaining 3/4 of the motors will be transmitted simultaneously through the closed-loop synchronous shaft system The torque and speed required for the boat lift lifting system.
升船机的减速器是水电站提升系统的最关键设备,具有输出扭矩大、传动比大、形状结构尺寸大等特点。由于减速器的输入级不仅需要考虑正常情况下扭矩的输出,还需要考虑在提升系统中超过1/4电机损坏时,同步轴扭矩和正常扭矩能够同时输出,相对于整个减速器的动力传输链而言,输入级到同步轴之间的可靠性设计尤为重要。The reducer of the ship lift is the most critical equipment of the lifting system of the hydropower station, which has the characteristics of large output torque, large transmission ratio, large shape and structure size, etc. Since the input stage of the reducer not only needs to consider the torque output under normal conditions, but also needs to consider that when more than 1/4 of the motor in the lifting system is damaged, the synchronous shaft torque and normal torque can be output at the same time, relative to the power transmission chain of the entire reducer Therefore, the reliability design between the input stage and the synchronous shaft is particularly important.
目前,升船机的减速器通常采用齿轮传动机构,并且采用平行级齿轮传动。在现有技术中,为了减小减速器的整体尺寸和整体重量,一般将动力输入级设置在同步轴的正下方,并且采用单级齿轮机构将扭矩传递到同步轴。At present, the speed reducer of the ship lift usually adopts a gear transmission mechanism, and adopts a parallel stage gear transmission. In the prior art, in order to reduce the overall size and overall weight of the reducer, the power input stage is generally arranged directly below the synchronous shaft, and a single-stage gear mechanism is used to transmit torque to the synchronous shaft.
然而,由于同步轴的转速要求较高(需低于120rpm),使得输入级减速的传动比要求较大(一般需大于6.3),因此单级齿轮机构中的大齿轮将不得不增大自身模数或外形尺寸,如此将容易与相邻的齿轮轴发生干涉,造成意外事故;而为了避免输入级减速齿轮中的大齿轮因尺寸过大而与相邻齿轮轴发生干涉,现有技术中往往通过增大中心距的方式而解决,但是如此又将导致减速器整体的外形尺寸相应增大,不利于减小减速器的外形尺寸。However, due to the high speed requirements of the synchronous shaft (less than 120rpm), the transmission ratio of the input stage reduction is required to be relatively large (generally greater than 6.3), so the large gear in the single-stage gear mechanism will have to increase its own modulus. In this way, it will easily interfere with the adjacent gear shaft and cause accidents; and in order to avoid the large gear in the input stage reduction gear from interfering with the adjacent gear shaft due to its oversized size, in the prior art, it is often It is solved by increasing the center distance, but this will lead to a corresponding increase in the overall size of the reducer, which is not conducive to reducing the size of the reducer.
发明内容Contents of the invention
本发明的目的是提供一种升船机的减速器,能够在提高减速器输入级工作性能可靠度的同时,解决由同步轴与输入轴之间的空间限制引起的减速器整体结构尺寸增大问题。本发明的另一目的是提供一种包括上述减速器的升船机。The purpose of the present invention is to provide a reducer for a ship lift, which can solve the problem of increasing the overall structural size of the reducer caused by the space limitation between the synchronous shaft and the input shaft while improving the reliability of the work performance of the input stage of the reducer question. Another object of the present invention is to provide a ship lift including the above speed reducer.
为解决上述技术问题,本发明提供一种升船机的减速器,包括箱体和设置于所述箱体内部的水平同步轴,还包括设置于所述箱体外壁上的一级减速机构,所述一级减速机构包括减速器输入轴、行星齿轮减速器和齿轮轴,所述齿轮轴与所述行星齿轮减速器的输出轴相连,且所述齿轮轴贯穿所述箱体的外壁;所述齿轮轴与所述水平同步轴之间通过传动比为1:1的齿轮对传动;In order to solve the above technical problems, the present invention provides a speed reducer for a ship lift, which includes a box body and a horizontal synchronous shaft arranged inside the box body, and also includes a primary speed reduction mechanism arranged on the outer wall of the box body, The primary reduction mechanism includes a reducer input shaft, a planetary gear reducer and a gear shaft, the gear shaft is connected to the output shaft of the planetary gear reducer, and the gear shaft runs through the outer wall of the box; the The transmission ratio is 1:1 between the gear shaft and the horizontal synchronous shaft;
所述行星齿轮减速器包括太阳轮、行星轮、行星架和齿圈,且所述减速器输入轴驱动所述太阳轮运转,所述行星轮设置在所述行星架上,且分别同时与所述太阳轮和齿圈啮合,所述齿圈固定,所述行星架的输出轴与所述齿轮轴相连;The planetary gear reducer includes a sun gear, a planetary gear, a planetary carrier and a ring gear, and the input shaft of the reducer drives the sun gear to run, and the planetary gears are arranged on the planetary carrier, and are simultaneously connected with the The sun gear meshes with the ring gear, the ring gear is fixed, and the output shaft of the planet carrier is connected with the gear shaft;
所述齿轮对包括两个齿数相等且互相啮合的斜齿圆柱齿轮;The gear pair includes two helical spur gears with the same number of teeth and meshing with each other;
还包括水平设置于所述箱体内并与所述水平同步轴相垂直的垂直同步轴,所述垂直同步轴与所述水平同步轴之间通过互相啮合的锥齿轮对传动;且所述锥齿轮对的传动比为1:1;It also includes a vertical synchronous shaft horizontally arranged in the box and perpendicular to the horizontal synchronous shaft, the vertical synchronous shaft and the horizontal synchronous shaft are driven by a pair of bevel gears meshing with each other; and the bevel gear The transmission ratio of the pair is 1:1;
还包括设置所述箱体内部的二级减速机构,所述二级减速机构包括并排设置且平行于所述水平同步轴的第一减速轴和第二减速轴,且所述水平同步轴与所述第一减速轴之间通过传动比大于1的齿轮对I传动,所述第一减速轴与所述第二减速轴之间也通过传动比大于1的齿轮对II传动;It also includes a two-stage deceleration mechanism arranged inside the box, the two-stage deceleration mechanism includes a first deceleration shaft and a second deceleration shaft arranged side by side and parallel to the horizontal synchronous shaft, and the horizontal synchronous shaft is connected to the horizontal synchronous shaft The first reduction shaft is transmitted through a gear pair I with a transmission ratio greater than 1, and the first reduction shaft and the second reduction shaft are also transmitted through a gear pair II with a transmission ratio greater than 1;
所述第二减速轴的两端分别设置有用于均分输入功率的第一分流小齿轮和第二分流小齿轮;Both ends of the second reduction shaft are respectively provided with a first split pinion and a second split pinion for equally splitting the input power;
还包括并列设置于所述箱体内的第一传动轴和第二传动轴,所述第一传动轴和第二传动轴均平行于所述第二减速轴,且所述第一传动轴和第二传动轴所在平面垂直于所述第一减速轴和第二减速轴所在平面;所述第一传动轴的一端设置有用于与所述第一分流小齿轮相啮合的第一分流大齿轮,所述第二传动轴的一端设置有用于与所述第二分流小齿轮相啮合的第二分流大齿轮;It also includes a first transmission shaft and a second transmission shaft arranged in parallel in the box, the first transmission shaft and the second transmission shaft are parallel to the second reduction shaft, and the first transmission shaft and the second transmission shaft The plane where the two transmission shafts are located is perpendicular to the plane where the first reduction shaft and the second reduction shaft are located; one end of the first transmission shaft is provided with a first splitter bull gear for meshing with the first splitter pinion, so One end of the second transmission shaft is provided with a second split bull gear for meshing with the second split pinion;
还包括设置于所述箱体内部、并与所述第二减速轴平行的减速器输出轴,所述减速器输出轴上设所置有输出级大齿轮,所述第一传动轴上还设置有输出级第一分流小齿轮,所述第二传动轴上还设置有输出级第二分流小齿轮,所述输出级第一分流小齿轮和输出级第二分流小齿轮同时与所述输出级大齿轮相啮合;It also includes a reducer output shaft arranged inside the box and parallel to the second reduction shaft, the output stage gear is arranged on the reducer output shaft, and the first transmission shaft is also provided with There is a first split pinion of the output stage, and a second split pinion of the output stage is also arranged on the second transmission shaft, and the first split pinion of the output stage and the second split pinion of the output stage are simultaneously connected with the output stage large gear meshing;
所述输出级大齿轮设置于所述减速器输出轴的中间位置,且所述输出级第一分流小齿轮设置在所述第一传动轴的中间位置,且所述输出级第二分流小齿轮设置在所述第二传动轴的中间位置。The output stage large gear is arranged at the middle position of the output shaft of the reducer, and the output stage first split pinion is arranged at the middle position of the first transmission shaft, and the output stage second split pinion It is arranged at the middle position of the second transmission shaft.
本发明还提供一种升船机,包括机身和设置于所述机身内的减速器,其中,所述减速器为上一项所述的减速器。The present invention also provides a ship lift, including a fuselage and a speed reducer arranged in the fuselage, wherein the speed reducer is the speed reducer described in the preceding item.
本发明所提供的升船机减速器,包括箱体和设置在箱体内部的水平同步轴,还包括设置在箱体外壁上的一级减速机构,该一级减速机构包括减速器输入轴、行星齿轮减速器和齿轮轴。齿轮轴和行星齿轮减速器的输出轴相连,且齿轮轴贯穿箱体的外壁,并且齿轮轴还与水平同步轴之间通过传动比为1:1的齿轮对传动。其中,水平同步轴是升船机减速器的同步轴系统的重要组成零件,一般水平地设置在减速器箱体内部。减速器输入轴是减速器一级减速机构的输入轴,同时也是减速器的输入轴,源动力从减速器输入轴处流入。行星齿轮减速器是一种由行星齿轮机构组成的传动比较高的减速装置,减速器输入轴首先与其相连,相当于行星齿轮减速器的动力输入。齿轮轴是一级减速机构的输出轴,其与行星齿轮减速器的动力输出轴相连,如此动力经行星齿轮减速器“减速增扭”后传输到齿轮轴上。一级减速机构的大部分实体都在箱体的外壁上,而齿轮轴贯穿了箱体的外壁,一部分伸入到箱体内部。而该部分伸入到箱体内部的齿轮轴与设置在箱体内部的水平同步轴之间通过齿轮对传动,且该齿轮对的传动比为1:1。由于行星齿轮减速器的减速比较高,因此动力在经过设置在箱体外壁上的一级减速机构的“减速增扭”效果后,再传输到齿轮轴上,进而传输到水平同步轴上,如此水平同步轴和减速器输入轴之间的速比即可满足要求,无需继续在箱体内部与水平同步轴平行设置额外的减速机构以满足与减速器输入轴之间的速比要求,因此可以相应地减小箱体的尺寸。并且,齿轮轴与水平同步轴之间设置的齿轮对的传动比为1:1,如此可以容易地控制齿轮对的尺寸,在同样的中心距的情况下,避免设置在水平同步轴上的齿轮与相邻的其余齿轮轴产生干涉,从而达到控制减速器外形尺寸的目的。综上所述,本发明所提供的升船机的减速器,通过一级减速机构的作用能够相应减小箱体的尺寸,同时控制整个减速器的外形尺寸使其不至于过大。The ship lift reducer provided by the present invention includes a box body and a horizontal synchronous shaft arranged inside the box body, and also includes a first-stage reduction mechanism arranged on the outer wall of the box. The first-stage reduction mechanism includes the input shaft of the reducer, Planetary gear reducer and gear shaft. The gear shaft is connected to the output shaft of the planetary gear reducer, and the gear shaft runs through the outer wall of the box, and the gear shaft and the horizontal synchronous shaft are also driven by a gear pair with a transmission ratio of 1:1. Among them, the horizontal synchronous shaft is an important part of the synchronous shaft system of the ship lift reducer, and is generally arranged horizontally inside the reducer box. The input shaft of the reducer is the input shaft of the primary reduction mechanism of the reducer, and it is also the input shaft of the reducer. The source power flows in from the input shaft of the reducer. The planetary gear reducer is a reduction device with a high transmission ratio composed of a planetary gear mechanism. The input shaft of the reducer is first connected to it, which is equivalent to the power input of the planetary gear reducer. The gear shaft is the output shaft of the first-stage reduction mechanism, which is connected to the power output shaft of the planetary gear reducer, so that the power is transmitted to the gear shaft after being "decelerated and increased in torque" by the planetary gear reducer. Most of the entities of the first-stage reduction mechanism are on the outer wall of the box body, while the gear shaft runs through the outer wall of the box body, and a part extends into the inside of the box body. And this part extends into the gear shaft inside the box body and the horizontal synchronous shaft arranged in the box body is transmitted through a gear pair, and the transmission ratio of the gear pair is 1:1. Due to the high deceleration ratio of the planetary gear reducer, the power is transmitted to the gear shaft after the "deceleration and torque increase" effect of the first-stage deceleration mechanism arranged on the outer wall of the box, and then transmitted to the horizontal synchronous shaft, so The speed ratio between the horizontal synchronous shaft and the input shaft of the reducer can meet the requirements, and there is no need to continue to install an additional reduction mechanism parallel to the horizontal synchronous shaft inside the box to meet the speed ratio requirements between the input shaft of the reducer, so it can be Reduce the size of the box accordingly. Moreover, the transmission ratio of the gear pair set between the gear shaft and the horizontal synchronous shaft is 1:1, so that the size of the gear pair can be easily controlled, and in the case of the same center distance, the gear set on the horizontal synchronous shaft is avoided. Interfere with the rest of the adjacent gear shafts, so as to achieve the purpose of controlling the overall size of the reducer. To sum up, the reducer of the ship lift provided by the present invention can reduce the size of the box correspondingly through the function of the first-stage reduction mechanism, and at the same time control the overall size of the reducer so that it will not be too large.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明所提供的第一种具体实施方式的整体结构示意图;FIG. 1 is a schematic diagram of the overall structure of the first specific embodiment provided by the present invention;
图2为图1所示的行星齿轮减速器的具体结构示意图;Fig. 2 is a specific structural schematic diagram of the planetary gear reducer shown in Fig. 1;
图3为本发明所提供的第二种具体实施方式的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the second specific embodiment provided by the present invention;
图4为图3所示的A-A向横截面示意图。Fig. 4 is a schematic cross-sectional view along the line A-A shown in Fig. 3 .
其中,图1—图2中:Wherein, in Fig. 1-Fig. 2:
箱体—1,水平同步轴—2,减速器输入轴—3,行星齿轮减速器—4,太阳轮—401,行星轮—402,行星架—403,齿圈—404,齿轮轴—5,齿轮对—6,垂直同步轴—7。Box - 1, horizontal synchronous shaft - 2, reducer input shaft - 3, planetary gear reducer - 4, sun gear - 401, planetary gear - 402, planet carrier - 403, ring gear - 404, gear shaft - 5, Gear pair - 6, vertical synchronization shaft - 7.
图3—图4中:In Fig. 3-Fig. 4:
第一减速轴—8,齿轮对I—801,第二减速轴—9,齿轮对II—901,第一分流小齿轮—902,第二分流小齿轮—903,第一传动轴—10,第一分流大齿轮—101,输出级第一分流小齿轮—102,第二传动轴—11,第二分流大齿轮—111,输出级第二分流小齿轮—112,减速器输出轴—12,输出级大齿轮—121。The first reduction shaft—8, the gear pair I—801, the second reduction shaft—9, the gear pair II—901, the first diverter pinion—902, the second diverter pinion—903, the first transmission shaft—10, the second First shunt bull gear—101, first shunt pinion of output stage—102, second drive shaft—11, second shunt bull gear—111, second shunt pinion of output stage—112, reducer output shaft—12, output Stage bull gear—121.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参考图1,图1为本发明所提供的第一种具体实施方式的整体结构示意图。Please refer to FIG. 1 , which is a schematic diagram of the overall structure of a first specific embodiment provided by the present invention.
在本发明所提供的第一种具体实施方式中,升船机的减速器主要包括箱体1和设置在箱体1内部的水平同步轴2,以及设置在箱体1外壁上的一级减速机构。其中,一级减速机构主要包括减速器输入轴3、行星齿轮减速器4和齿轮轴5。In the first specific embodiment provided by the present invention, the speed reducer of the ship lift mainly includes a box body 1, a horizontal synchronous shaft 2 arranged inside the box body 1, and a first-stage speed reducer arranged on the outer wall of the box body 1 mechanism. Among them, the primary reduction mechanism mainly includes a reducer input shaft 3 , a planetary gear reducer 4 and a gear shaft 5 .
箱体1是升船机的减速器的整体承载部件,内部安装有各类跟减速器相关的零部件,一般来说,箱体1可以分为上箱体和下箱体,分别承装不同的零件。Box 1 is the overall load-bearing part of the reducer of the ship lift, and various parts related to the reducer are installed inside. Generally speaking, box 1 can be divided into an upper box and a lower box, which respectively hold different parts.
水平同步轴2水平地设置在箱体1内部,为升船机减速器的同步轴系统的重要组成部件。The horizontal synchronous shaft 2 is horizontally arranged inside the box body 1 and is an important component of the synchronous shaft system of the ship lift reducer.
一级减速机构是升船机减速器的核心部件,也是前端部件,其设置在箱体1的外壁上,一般可通过连接螺栓将自身与箱体1固定。一级减速机构主要包括减速器输入轴3、行星齿轮减速器4和齿轮轴5。The primary reduction mechanism is the core component of the reducer of the ship lift, and it is also the front end component. It is arranged on the outer wall of the box body 1, and generally can be fixed to the box body 1 by connecting bolts. The primary reduction mechanism mainly includes a reducer input shaft 3 , a planetary gear reducer 4 and a gear shaft 5 .
其中,减速器输入轴3是一级减速机构的动力输入部件,同时也是整个减速器的动力输入部件。减速器输入轴3的动力主要传输到行星齿轮减速器4上。Wherein, the reducer input shaft 3 is the power input part of the primary reduction mechanism, and also the power input part of the whole reducer. The power of the reducer input shaft 3 is mainly transmitted to the planetary gear reducer 4 .
如图2所示,图2为图1所示的行星齿轮减速器的具体结构示意图。As shown in FIG. 2 , FIG. 2 is a schematic structural diagram of the planetary gear reducer shown in FIG. 1 .
行星齿轮减速器4是一种传动比较大的“减速增扭”装置,其减速比可达4~10。优选地,行星齿轮减速器4包括太阳轮401、行星轮402、行星架403和齿圈404。为了达到较高的减速比,减速器输入轴3与太阳轮401的轴相连,并驱动太阳轮401自转;同时将齿圈404固定不动,即制动;而行星轮402设置在行星架403上,并同时与太阳轮401和齿圈404啮合;而行星架403的输出轴则与后续的齿轮轴5相连。如此设置,太阳轮401作为主动件,动力从太阳轮401处输入,齿圈404制动,行星架403作为从动件,动力从行星架403处输出,根据速比原理,能达到最大的减速比传动。当然,行星齿轮减速器4的结构并不局限于上述结构形式,其余比如齿圈404作为主动件,太阳轮401制动,而行星架403输出的形式,或者太阳轮401作为主动件,行星架403制动,而齿圈404输出的形式等也同样可以采用。The planetary gear reducer 4 is a "deceleration and torque increase" device with a large transmission ratio, and its reduction ratio can reach 4-10. Preferably, the planetary gear reducer 4 includes a sun gear 401 , a planetary gear 402 , a planet carrier 403 and a ring gear 404 . In order to achieve a higher reduction ratio, the reducer input shaft 3 is connected to the shaft of the sun gear 401, and drives the sun gear 401 to rotate; at the same time, the ring gear 404 is fixed, that is, braking; and the planetary gear 402 is set on the planet carrier 403 and meshes with the sun gear 401 and the ring gear 404 at the same time; while the output shaft of the planet carrier 403 is connected with the subsequent gear shaft 5 . In this way, the sun gear 401 is used as the active part, the power is input from the sun gear 401, the ring gear 404 brakes, the planet carrier 403 is used as the follower, and the power is output from the planet carrier 403. According to the principle of speed ratio, the maximum deceleration can be achieved ratio transmission. Of course, the structure of the planetary gear reducer 4 is not limited to the above-mentioned structural form, and the rest, such as the ring gear 404 as the active part, the sun gear 401 for braking, and the form of the planet carrier 403 output, or the sun gear 401 as the active part, the planet carrier 403 brakes, and the output form of the ring gear 404 can also be adopted.
无论行星齿轮减速器4的结构形式如何,齿轮轴5总是与其输出轴相连,如此动力就从减速器输入轴3处经过行星齿轮减速器4的“减速增扭”作用后达到齿轮轴5。该齿轮轴5虽然是一级减速机构的一部分,但并非完全设置在箱体1的外壁上,其贯穿了箱体1的外壁,一部分伸入到箱体1的内部。并且该伸入到箱体1内部的部分还与水平同步轴2之间通过齿轮对6互相传动,该齿轮对6的传动比为1:1,如此就将动力传输到水平同步轴2上。此处优选地,该齿轮对6包括两个齿数相等且互相啮合的斜齿圆柱齿轮,如此设置,齿轮对6的承载能力更强,动力传输效率更高。当然,齿轮对6并不一定仅仅指斜齿圆柱齿轮,其余比如直齿圆柱齿轮等同样可以采用。Regardless of the structure of the planetary gear reducer 4, the gear shaft 5 is always connected to its output shaft, so that the power reaches the gear shaft 5 from the input shaft 3 of the reducer through the "deceleration and torque increase" of the planetary gear reducer 4. Although the gear shaft 5 is a part of the first-stage reduction mechanism, it is not completely arranged on the outer wall of the casing 1 , it passes through the outer wall of the casing 1 , and a part stretches into the inside of the casing 1 . And the part protruding into the inside of the box body 1 is also transmitted to the horizontal synchronous shaft 2 through the gear pair 6. The transmission ratio of the gear pair 6 is 1:1, so that the power is transmitted to the horizontal synchronous shaft 2. Here, preferably, the gear pair 6 includes two helical spur gears with the same number of teeth and intermeshing with each other. In this way, the gear pair 6 has a stronger bearing capacity and higher power transmission efficiency. Of course, the gear pair 6 does not necessarily only refer to helical spur gears, and other spur gears such as spur gears can also be used.
综上所述,本发明所提供的升船机的减速器,由于行星齿轮减速器4的减速比较高,因此动力在经过设置在箱体1外壁上的一级减速机构的“减速增扭”效果后,再传输到齿轮轴5上,进而传输到水平同步轴2上,如此水平同步轴2和减速器输入轴3之间的速比即可满足实际装配要求,无需继续在箱体1内部与水平同步轴2平行设置额外的减速机构以满足与减速器输入轴3之间的速比要求,因此可以相应地减小箱体1的尺寸。并且,齿轮轴5与水平同步轴2之间设置的齿轮对6的传动比为1:1,如此可以容易地控制齿轮对6的尺寸,在相同中心距的情况下,能够避免设置在水平同步轴2上的齿轮与相邻的其余齿轮轴产生干涉,从而达到控制减速器外形尺寸的目的。因此,本发明所提供的升船机的减速器,通过一级减速机构的作用能够相应减小箱体1的尺寸,同时控制整个减速器的外形尺寸使其不至于过大。To sum up, the speed reducer of the ship lift provided by the present invention has a high speed reduction ratio of the planetary gear speed reducer 4, so the power passes through the "deceleration and torque increase" of the first-stage speed reduction mechanism arranged on the outer wall of the box body 1. After the effect, it is transmitted to the gear shaft 5, and then transmitted to the horizontal synchronous shaft 2, so that the speed ratio between the horizontal synchronous shaft 2 and the input shaft 3 of the reducer can meet the actual assembly requirements, and there is no need to continue inside the box 1 An additional speed reduction mechanism is arranged parallel to the horizontal synchronous shaft 2 to meet the speed ratio requirement with the input shaft 3 of the speed reducer, so the size of the box body 1 can be reduced accordingly. Moreover, the transmission ratio of the gear pair 6 provided between the gear shaft 5 and the horizontal synchronous shaft 2 is 1:1, so that the size of the gear pair 6 can be easily controlled, and in the case of the same center distance, it can be avoided to be set in the horizontal synchronous shaft. The gear on shaft 2 interferes with the other adjacent gear shafts, so as to achieve the purpose of controlling the overall size of the reducer. Therefore, the speed reducer of the ship lift provided by the present invention can reduce the size of the box body 1 correspondingly through the action of the primary speed reduction mechanism, and at the same time control the overall size of the speed reducer so that it will not be too large.
进一步地,为了加强升船机的各个减速器之间的动力联动,本实施例还在箱体1内设置了垂直同步轴7。该垂直同步轴7与水平同步轴2一样水平地设置在箱体1内,同时垂直同步轴7还垂直于水平同步轴2。并且垂直同步轴7与水平同步轴2之间还通过互相啮合的锥齿轮对传动,并且该锥齿轮对的传动比为1:1。如此设置,在能够保证水平同步轴2与垂直同步轴7之间的正常传动性能的基础上,还能一定程度提高升船机减速器的载荷承受能力。Further, in order to strengthen the power linkage between the speed reducers of the ship lift, this embodiment also sets a vertical synchronous shaft 7 inside the box body 1 . The vertical synchronous shaft 7 is horizontally arranged in the box body 1 as the horizontal synchronous shaft 2 , while the vertical synchronous shaft 7 is also perpendicular to the horizontal synchronous shaft 2 . And the transmission between the vertical synchronous shaft 7 and the horizontal synchronous shaft 2 is also through a pair of bevel gears meshing with each other, and the transmission ratio of the pair of bevel gears is 1:1. With such an arrangement, on the basis of ensuring the normal transmission performance between the horizontal synchronous shaft 2 and the vertical synchronous shaft 7, the load bearing capacity of the reducer of the ship lift can also be improved to a certain extent.
本实施例还提供一种升船机,包括机身和设置在机身内的减速器,其中,该减速器与前面所述内容相同,此处不再赘述。This embodiment also provides a ship lift, which includes a fuselage and a speed reducer arranged in the fuselage, wherein the speed reducer is the same as that described above, and will not be repeated here.
请参考图3,图3为本发明所提供的第二种具体实施方式的整体结构示意图。Please refer to FIG. 3 , which is a schematic diagram of the overall structure of a second specific embodiment provided by the present invention.
本发明所提供的第二种具体实施方式,在第一种具体实施方式的基础上做了改进,具体为:增设了第一减速轴8、第二减速轴9、第一传动轴10、第二传动轴11和减速器输出轴12等部件。本发明所提供的实施例的其余部分与前述内容相同,此处不再赘述。The second specific embodiment provided by the present invention has been improved on the basis of the first specific embodiment, specifically: the first deceleration shaft 8, the second deceleration shaft 9, the first transmission shaft 10, the Two power transmission shafts 11 and reducer output shaft 12 and other components. The remaining parts of the embodiments provided by the present invention are the same as the foregoing content, and will not be repeated here.
在本发明所提供的第二种具体实施方式中,为了更加完善减速器的动力传输链,并同时进一步控制升船机的减速器的外形尺寸,本实施例在箱体1内部还设置了二级减速机构。该二级减速机构包括并排设设置且平行于所述水平同步轴2的第一减速轴8和第二减速轴9,即水平同步轴2、第一减速轴8和第二减速轴9三者互相平行并在箱体1内水平排列,三者之间主要通过齿轮传动完成连接。具体地,水平同步轴2与第一减速轴8之间通过传动比大于1的齿轮对I801传动,而第一减速轴8与第二减速轴9之间也通过传动比大于1的齿轮对II901传动。也就是说,水平同步轴2的动力通过齿轮对I801传递到第一减速轴8上,并且经历一次减速增扭效果;然后动力从第一减速轴8再传输到第二减速轴9上,再次经历减速增扭效果。如此,动力从水平同步轴2上传输后将先后通过两次并列的减速增扭效果(当然,动力在到达水平同步轴2上前已经经历了一级减速机构的减速增扭效果)。In the second specific embodiment provided by the present invention, in order to further improve the power transmission chain of the speed reducer, and at the same time further control the external dimensions of the speed reducer of the ship lift, two stage reduction mechanism. The two-stage deceleration mechanism includes a first deceleration shaft 8 and a second deceleration shaft 9 arranged side by side and parallel to the horizontal synchronous shaft 2, that is, the horizontal synchronous shaft 2, the first deceleration shaft 8 and the second deceleration shaft 9 They are parallel to each other and arranged horizontally in the box body 1, and the connection between the three is mainly completed through gear transmission. Specifically, the transmission between the horizontal synchronous shaft 2 and the first reduction shaft 8 is through a gear pair I801 with a transmission ratio greater than 1, and the transmission between the first reduction shaft 8 and the second reduction shaft 9 is also through a gear pair II901 with a transmission ratio greater than 1. transmission. That is to say, the power of the horizontal synchronous shaft 2 is transmitted to the first reduction shaft 8 through the gear pair I801, and undergoes a deceleration and torque increase effect; then the power is transmitted from the first reduction shaft 8 to the second reduction shaft 9, again Experience the effect of deceleration and torque increase. In this way, after the power is transmitted from the horizontal synchronous shaft 2, it will successively pass through two parallel deceleration and torque increasing effects (of course, the power has experienced the deceleration and torque increasing effect of the first-stage reduction mechanism before reaching the horizontal synchronous shaft 2).
此外,为了更好地分配输入功率,减轻各减速轴的符合,本实施例在第二减速轴9的两端位置分别设置了第一分流小齿轮902和第二分流小齿轮903。第一分流小齿轮902和第二分流小齿轮903主要用于对传输到第二减速轴9上的动力进行分流并输出,一般情况下为了使第二减速轴9两端部分的受力平衡和寿命均等,第一分流小齿轮902和第二分流小齿轮903将输入动力或功率平均分流。In addition, in order to better distribute the input power and reduce the coincidence of the reduction shafts, in this embodiment, a first splitter pinion 902 and a second splitter pinion 903 are respectively arranged at both ends of the second reduction shaft 9 . The first split pinion 902 and the second split pinion 903 are mainly used for splitting and outputting the power transmitted to the second reduction shaft 9. Generally, in order to balance the forces at both ends of the second reduction shaft 9 and The service life is equal, the first split pinion 902 and the second split pinion 903 split the input power or power equally.
如图4所示,图4为图3所示的A-A向横截面示意图。As shown in FIG. 4 , FIG. 4 is a schematic cross-sectional view along the A-A direction shown in FIG. 3 .
接上述,本实施例还在箱体1内设置了第一传动轴10和第二传动轴11,该第一传动轴10和第二传动轴11都平行于第二减速轴9,并且第一传动轴10和第二传动轴11所在的平面垂直于第一减速轴8和第二减速轴9所在的平面。也就是说,第一传动轴10和第二传动轴11同样与水平同步轴2、第一减速轴8和第二减速轴9并排设置,不过第一传动轴10和第二传动轴11两者是并列设置的,其在水平面上的投影重叠;若以第二减速轴9为水平面中心,那么第一传动轴10和第二传动轴11就分别位于其斜上方或斜下方。此外,第一传动轴10的一端上设置有第一分流大齿轮101,而第二传动轴11的一端上设置有第二分流大齿轮111,该第一分流大齿轮101主要用于与前述设置在第二减速轴9上的第一分流小齿轮902相啮合,而第二分流大齿轮111则主要用于与前述设置在第二减速轴9上的第二分流小齿轮903相啮合。如此设置,动力在第二减速轴9上经过第一分流小齿轮902和第二分流小齿轮903均分后,通过两个分流小齿轮分别与第一分流大齿轮101和第二分流大齿轮111的啮合,传输到并列设置在箱体1内部的第一传动轴10和第二传动轴11上来。Continuing from the above, the present embodiment is also provided with a first transmission shaft 10 and a second transmission shaft 11 in the box body 1, the first transmission shaft 10 and the second transmission shaft 11 are parallel to the second reduction shaft 9, and the first The plane where the transmission shaft 10 and the second transmission shaft 11 are located is perpendicular to the plane where the first reduction shaft 8 and the second reduction shaft 9 are located. That is to say, the first transmission shaft 10 and the second transmission shaft 11 are also arranged side by side with the horizontal synchronization shaft 2 , the first reduction shaft 8 and the second reduction shaft 9 , but both the first transmission shaft 10 and the second transmission shaft 11 They are arranged side by side, and their projections on the horizontal plane overlap; if the second reduction shaft 9 is the center of the horizontal plane, then the first transmission shaft 10 and the second transmission shaft 11 are located obliquely above or below it, respectively. In addition, one end of the first transmission shaft 10 is provided with a first split gear 101, and one end of the second transmission shaft 11 is provided with a second split gear 111, the first split gear 101 is mainly used for The first split pinion 902 on the second reduction shaft 9 meshes, while the second split large gear 111 is mainly used to mesh with the aforementioned second split pinion 903 on the second reduction shaft 9 . In this way, after the power is equally divided on the second reduction shaft 9 through the first split pinion 902 and the second split pinion 903, the power is connected to the first split bull gear 101 and the second split bull gear 111 respectively through the two split pinions. The meshing is transmitted to the first transmission shaft 10 and the second transmission shaft 11 arranged side by side inside the box body 1 .
接上述,升船机减速器的动力输出级设计同样重要。本实施例在箱体1的内部设置了减速器输出轴12,同样,该减速器输出轴12与水平同步轴2等轴平行,并靠近第二减速轴9。为了顺利完成动力从输入到输出的过程,本实施例在减速器输出轴12上设置了输出级大齿轮121,一般可将该输出级大齿轮121设置在减速器输出轴12的中央位置,如此便于受力平衡和转动惯量的平衡。相应的,第一传动轴10上还设置有输出级第一分流小齿轮102,而第二传动轴11上还设置有输出级第二分流小齿轮112,并且该输出级第一分流小齿轮102和输出级第二分流小齿轮112同时与前述输出级大齿轮121相啮合。同理,还可将输出级第一分流小齿轮102设置在第一传动轴10的中间位置,同时将输出级第二分流小齿轮112也设置在第二传动轴11的中间位置。如此设置,动力在第二减速轴9上经两个分流小齿轮分流后传输到第一传动轴10和第二传动轴11上,该动力带动第一传动轴10和第二传动轴11转动,同时也带动设置在其上的输出级第一分流小齿轮102和输出级第二分流小齿轮112同时与减速器输出轴12上的输出级大齿轮121相啮合,最终将动力传输到减速器输出轴12上,进行动力输出,升降船舶。Following the above, the design of the power output stage of the ship lift reducer is also important. In this embodiment, a reducer output shaft 12 is provided inside the box body 1 . Similarly, the reducer output shaft 12 is equiaxially parallel to the horizontal synchronous shaft 2 and is close to the second reduction shaft 9 . In order to successfully complete the process of power from input to output, the present embodiment is provided with an output-stage bull gear 121 on the output shaft 12 of the reducer. Generally, the output-stage bull gear 121 can be arranged at the central position of the output shaft 12 of the reducer. It is convenient for force balance and moment of inertia balance. Correspondingly, the first transmission shaft 10 is also provided with an output stage first split pinion 102 , while the second transmission shaft 11 is also provided with an output stage second split pinion 112 , and the output stage first split pinion 102 And the second split pinion 112 of the output stage meshes with the aforementioned large gear 121 of the output stage at the same time. Similarly, the first split pinion 102 of the output stage can also be arranged at the middle position of the first transmission shaft 10 , and the second split pinion 112 of the output stage can also be arranged at the middle position of the second transmission shaft 11 . So set, the power is transmitted to the first transmission shaft 10 and the second transmission shaft 11 on the second reduction shaft 9 through two shunt pinion gears, and the power drives the first transmission shaft 10 and the second transmission shaft 11 to rotate, At the same time, it also drives the output stage first shunt pinion 102 and the output stage second shunt pinion 112 arranged on it to mesh with the output stage bull gear 121 on the output shaft 12 of the reducer at the same time, and finally transmits the power to the output of the reducer. On the shaft 12, power output is carried out to lift the ship.
综上所述,本实施例在第一种具体实施方式的基础上主要增设了第一减速轴8、第二减速轴9、第一传动轴10、第二传动轴11和减速器输出轴12等零部件。通过第一减速轴8和第二减速轴9的先后两级“减速增扭”效果,输入扭矩进一步得到增强,数值较大,输出时足够轻松完成船舶的升降操作;同时在第二减速轴9上通过第一分流小齿轮902和第二分流小齿轮903将较大的扭矩平均分流为两股;然后在第一传动轴10和第二传动轴11上分别设置第一分流大齿轮101和第二分流大齿轮111,通过第一分流小齿轮902与第一分流大齿轮101、以及第二分流小齿轮903与第二分流大齿轮111的同时啮合,均分为两股的动力扭矩将被传输到第一传动轴10和第二传动轴11上;之后再在第一传动轴10和第二传动轴11上分别设置输出级第一分流小齿轮102和输出级第二分流小齿轮112,并在减速器输出轴12上设置输出级大齿轮121,通过输出级第一分流小齿轮102和输出级第二分流小齿轮112与输出级大齿轮121的同时啮合,实现两份均分的动力扭矩同时汇合传输到减速输出轴12上,最后进行动力输出。由于本实施例的动力传输链中,采用两级齿轮分流传输结构,因此在同样的减速器外形尺寸下,减速器的传扭能力相应增加了,同时通过分流设计,能够优化输出级大齿轮121的设计参数,相应减小减速器的整体外形尺寸,提高齿轮的加工工艺性能,满足特大型升船机系统高、精、尖、结构紧凑等特征需求。In summary, on the basis of the first specific embodiment, this embodiment mainly adds the first reduction shaft 8, the second reduction shaft 9, the first transmission shaft 10, the second transmission shaft 11 and the output shaft 12 of the reducer and other parts. Through the two-stage "deceleration and torque increase" effect of the first deceleration shaft 8 and the second deceleration shaft 9, the input torque is further enhanced, the value is large, and the output is enough to easily complete the lifting operation of the ship; at the same time, the second deceleration shaft 9 The larger torque is evenly divided into two shares through the first split pinion 902 and the second split pinion 903; then the first split bull gear 101 and the second split gear 101 are respectively set on the first transmission shaft 10 and the second transmission shaft 11 The two split bull gears 111, through the simultaneous meshing of the first split pinion 902 and the first split bull gear 101, and the second split pinion 903 and the second split bull gear 111, the power torque equally divided into two shares will be transmitted to the first transmission shaft 10 and the second transmission shaft 11; then on the first transmission shaft 10 and the second transmission shaft 11, the first split pinion 102 of the output stage and the second split pinion 112 of the output stage are set respectively, and The output stage bull gear 121 is set on the output shaft 12 of the reducer. Through the simultaneous meshing of the output stage first shunt pinion 102 and the output stage second shunt pinion 112 with the output stage bull gear 121, two equally divided power torques are realized. Simultaneously merge transmission on the deceleration output shaft 12, carry out power output at last. Since the power transmission chain of this embodiment adopts a two-stage gear shunt transmission structure, the torque transmission capacity of the speed reducer is correspondingly increased under the same overall size of the speed reducer, and the large gear 121 of the output stage can be optimized through the shunt design Design parameters, reduce the overall size of the reducer accordingly, improve the processing performance of the gear, and meet the characteristic requirements of the extra-large ship lift system, such as high, precise, sharp, and compact structure.
本实施例还提供一种升船机,包括机身和设置在机身内的减速器,其中,该减速器与前述内容相同,此处不再赘述。This embodiment also provides a ship lift, which includes a fuselage and a speed reducer arranged in the fuselage, wherein the speed reducer is the same as the foregoing, and will not be repeated here.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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