CN105041504A - Microstructure self-lubricating oil ring - Google Patents
Microstructure self-lubricating oil ring Download PDFInfo
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Abstract
本发明涉及一种微织构自润滑油环,油环本体的外周面开有油槽,油槽朝向燃烧室方向的外圆具有上、下环岸,上环案内和油槽内设有储油槽,且上、下环岸设有倒角,用于减小活塞环与气缸壁的接触面积;油环本体外周面上开有织构,用于连通储油槽,形成润滑油通道;油环本体内周面开有回油孔,防止机油聚集在两个环岸之间。本发明将表面织构技术很好的应用到了活塞环缸套摩擦副中,并且起到了自润滑的效果。活塞下行时,能够充分的将缸壁上的多余的油刮去,以免机油窜入燃烧室;活塞上行时,不仅能够起到均匀布油的作用,并且能够储存一部分润滑油;并能够在发动机乏油运行时进行自润滑,减小缸套-活塞环的摩擦磨损,延长其寿命,节能减排并提高发动机工作效率。
The invention relates to a micro-textured self-lubricating oil ring. An oil groove is formed on the outer peripheral surface of the oil ring body, and the outer circle of the oil groove facing the direction of the combustion chamber has upper and lower ring banks. The upper and lower ring banks are provided with chamfers to reduce the contact area between the piston ring and the cylinder wall; there is a texture on the outer peripheral surface of the oil ring body, which is used to connect the oil storage tank to form a lubricating oil channel; the inner periphery of the oil ring body There is an oil return hole on the surface to prevent oil from accumulating between the two ring banks. The invention well applies the surface texture technology to the friction pair of the piston ring and the cylinder liner, and achieves the self-lubricating effect. When the piston goes down, it can fully scrape off the excess oil on the cylinder wall to prevent oil from entering the combustion chamber; when the piston goes up, it can not only distribute oil evenly, but also store a part of lubricating oil; Self-lubrication is carried out when the oil is exhausted, reducing the friction and wear of the cylinder liner-piston ring, prolonging its life, saving energy and reducing emissions, and improving the working efficiency of the engine.
Description
技术领域 technical field
本发明涉及一种活塞环,尤其是一种具有自润滑功能的活塞环。 The invention relates to a piston ring, in particular to a piston ring with self-lubricating function.
背景技术 Background technique
活塞环分为气环和油环。油环的作用是布油和刮油,发动机运转时,油底壳的润滑油被机件甩到气缸壁上。当活塞上行时,油环将润滑油均匀地分布在气缸壁上,以利润滑;活塞下行时,油环将气缸壁上多余的润滑油刮去,以免机油窜入燃烧室。油环周边凹下的环形槽中开有多个回油孔,油环刮下的油经回油孔流回油底壳。活塞环开有环岸,具有弹性,随活塞作往复运动时,活塞环与气缸壁贴合,当活塞上行时,活塞环的下表面与环槽的下表面接触,当活塞下行时,活塞环的上表面与环槽的上表面接触,从而保证塞顶部与气缸形成封闭的空间。 Piston rings are divided into gas rings and oil rings. The function of the oil ring is to distribute and scrape oil. When the engine is running, the lubricating oil in the oil pan is thrown to the cylinder wall by the parts. When the piston goes up, the oil ring evenly distributes the lubricating oil on the cylinder wall to facilitate lubrication; when the piston goes down, the oil ring scrapes off the excess lubricating oil on the cylinder wall to prevent oil from entering the combustion chamber. There are multiple oil return holes in the concave annular groove around the oil ring, and the oil scraped by the oil ring flows back to the oil pan through the oil return holes. The piston ring has a ring land, which is elastic. When the piston reciprocates, the piston ring fits the cylinder wall. When the piston moves upward, the lower surface of the piston ring contacts the lower surface of the ring groove. When the piston moves downward, the piston ring The upper surface of the plug is in contact with the upper surface of the ring groove, thereby ensuring that the top of the plug and the cylinder form a closed space.
现有的油环普遍存在一些问题,如:布油不够均匀;刮油不够彻底;易磨损;机油油耗高;在发动机乏油工作情况下油环会严重磨损,使发动机的工作效率严重下降。 The existing oil ring generally has some problems, such as: the oil distribution is not uniform enough; the oil scraping is not thorough enough; it is easy to wear;
发明内容 Contents of the invention
本发明是要提供一种具有表面微织构和自润滑功能的微织构自润滑油环,该油环将表面织构技术很好的应用到了活塞环缸套摩擦副中,可以避免机油窜入燃烧室,特点在于能够在发动机乏油运行时进行自润滑,提高发动机工作效率。 The present invention is to provide a micro-textured self-lubricating oil ring with surface micro-texture and self-lubricating function. The oil ring applies the surface texture technology to the friction pair of the piston ring and cylinder liner, which can avoid oil leakage. It is characterized in that it can perform self-lubrication when the engine is running out of fuel, and improve the working efficiency of the engine.
为实现上述目的,本发明的技术方案是:一种微织构自润滑油环,包括油环本体,所述油环本体的外周面开有油槽,内周面设有弹簧槽,所述油槽朝向燃烧室方向的外圆具有上、下环岸,其特征在于:所述上环岸内和油槽内设有储油槽,所述上、下环岸上设有倒角,用于减小活塞环与气缸壁的接触面积;油环本体外周面上开有织构,用于连通储油槽,形成润滑油通道,使得储油槽中的油通过润滑油通道对缸壁自润滑;油环本体内周面开有回油孔,用于防止机油聚集在两个环岸之间,机油通过回游孔回到油底壳。 In order to achieve the above object, the technical solution of the present invention is: a micro-textured self-lubricating oil ring, including an oil ring body, an oil groove is opened on the outer peripheral surface of the oil ring body, and a spring groove is provided on the inner peripheral surface, and the oil groove The outer circle facing the direction of the combustion chamber has upper and lower lands, which are characterized in that oil storage tanks are provided in the upper lands and oil tanks, and chamfers are provided on the upper and lower lands to reduce the size of the piston ring. The contact area with the cylinder wall; there is a texture on the outer peripheral surface of the oil ring body, which is used to communicate with the oil storage tank to form a lubricating oil channel, so that the oil in the oil storage tank can self-lubricate the cylinder wall through the lubricating oil channel; the inner circumference of the oil ring body There is an oil return hole on the surface to prevent the oil from accumulating between the two ring banks, and the oil returns to the oil pan through the return hole.
所述弹簧槽呈半圆形或V型。所述回油孔为圆孔或狭长孔。 The spring groove is semicircular or V-shaped. The oil return hole is a round hole or a long and narrow hole.
当活塞下行时,所述油槽的上表面与活塞环的上表面接触,所述上、下环岸与缸壁接触并且将缸壁上的润滑油刮下,润滑油通过活塞环下表面与所述油槽下表面之间的缝隙进入到所述油槽之中,当活塞上行时,活塞环的下表面与所述油槽的下表面接触,而上表面形成缝隙,所述油槽内的润滑油在挤压的作用下,上行流入储油槽中。 When the piston goes down, the upper surface of the oil groove contacts the upper surface of the piston ring, and the upper and lower lands contact the cylinder wall and scrape off the lubricating oil on the cylinder wall, and the lubricating oil passes through the lower surface of the piston ring and contacts the cylinder wall. The gap between the lower surface of the oil groove enters into the oil groove, when the piston moves upward, the lower surface of the piston ring contacts the lower surface of the oil groove, and the upper surface forms a gap, the lubricating oil in the oil groove is squeezed Under the action of pressure, it flows upward into the oil storage tank.
本发明的有益效果是: The beneficial effects of the present invention are:
本发明将表面织构技术很好的应用到了活塞环缸套摩擦副中,并且起到了自润滑的效果。活塞下行时,能够充分的将缸壁上的多余的油刮去,以免机油窜入燃烧室;活塞上行时,不仅能够起到均匀布油的作用,并且能够储存一部分润滑油;并且能够在发动机乏油运行时进行自润滑,降摩减损,节能减排,延长缸套-活塞环的使用寿命,提高发动机工作效率。 The invention well applies the surface texture technology to the friction pair of the piston ring and the cylinder liner, and achieves the self-lubricating effect. When the piston goes down, it can fully scrape off the excess oil on the cylinder wall to prevent oil from entering the combustion chamber; when the piston goes up, it can not only distribute oil evenly, but also store a part of lubricating oil; Carry out self-lubrication during oil-poor operation, reduce friction and loss, save energy and reduce emissions, prolong the service life of cylinder liner-piston ring, and improve the working efficiency of the engine.
附图说明 Description of drawings
图1是本发明的结构立体局部示意图; Fig. 1 is a three-dimensional partial schematic view of the structure of the present invention;
图2是本发明的结构侧视图。 Fig. 2 is a side view of the structure of the present invention.
具体实施方式 Detailed ways
下面结合附图与实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1,2所示,一种微织构自润滑油环,包括油环本体1、油槽2、弹簧槽5、储油槽3、织构6、回油孔7、上、下环岸等。 As shown in Figures 1 and 2, a micro-textured self-lubricating oil ring includes an oil ring body 1, an oil groove 2, a spring groove 5, an oil storage groove 3, a texture 6, an oil return hole 7, upper and lower ring banks, etc. .
油环本体1的外周面开有油槽2,内周面设有弹簧槽5,油槽2朝向燃烧室方向的外圆具有上、下环岸,上环岸内和油槽2内一侧设有储油槽,也可以只保留上环岸的储油槽。上、下环岸上设有倒角4,用于减小活塞环与气缸壁的接触面积;油环本体1外周面上开有织构6储存润滑油,连通储油槽3,形成润滑油通道,使得储油槽3中的油通过润滑油通道对缸壁自润滑;所述油环本体1内周面上开有回油孔,防止机油聚集在两个环岸之间,机油通过回油孔回到油底壳。弹簧槽5呈半圆形或V型。回油孔7为圆孔或狭长孔。 The outer peripheral surface of the oil ring body 1 is provided with an oil groove 2, and the inner peripheral surface is provided with a spring groove 5. The outer circle of the oil groove 2 facing the direction of the combustion chamber has upper and lower ring banks, and the upper ring bank and the inner side of the oil groove 2 are provided with a storage tank. The oil tank can also only keep the oil storage tank on the upper ring bank. There are chamfers 4 on the upper and lower ring banks to reduce the contact area between the piston ring and the cylinder wall; the outer peripheral surface of the oil ring body 1 has a texture 6 to store lubricating oil, which is connected to the oil storage tank 3 to form a lubricating oil channel. The oil in the oil storage tank 3 self-lubricates the cylinder wall through the lubricating oil channel; the oil return hole is opened on the inner peripheral surface of the oil ring body 1 to prevent the oil from accumulating between the two ring banks, and the oil returns to the cylinder wall through the oil return hole. to the sump. The spring groove 5 is semicircular or V-shaped. The oil return hole 7 is a round hole or a narrow and long hole.
油环本体采用表面织构技术,表面织构即在摩擦表面上加工出具有一定尺寸和排列的凹坑或微小沟槽的阵列,它可以通过储存磨粒以及润滑油很好的改善摩擦副的摩擦特性。在本发明中主要是作为输油通道。 The oil ring body adopts surface texture technology. Surface texture is to process an array of pits or tiny grooves with a certain size and arrangement on the friction surface. It can improve the friction pair by storing abrasive particles and lubricating oil. Frictional properties. In the present invention, it is mainly used as an oil delivery channel.
上、下环岸同向倒角处理:开槽油环在朝向燃烧室方向的外圆有两个环岸,在两个环岸上都做倒角处理,减小了活塞环与气缸壁的接触面积,使接触压力增大,从而使刮油更加彻底,机油油耗得以降低,并减少进入燃烧室的机油量。 The upper and lower lands are chamfered in the same direction: the grooved oil ring has two lands on the outer circle facing the combustion chamber, and both lands are chamfered to reduce the contact between the piston ring and the cylinder wall The area increases the contact pressure, so that the oil scraping is more thorough, the oil consumption is reduced, and the amount of oil entering the combustion chamber is reduced.
设计储油槽:发动机运转时,油底壳的润滑油被机件甩到气缸壁上,活塞下行时,油环将气缸壁上多余的润滑油刮去,一部分油可以存储在油环自身的储油槽内;每个油环设计两个储油槽,使得润滑油得以充分存储。 Design oil storage tank: When the engine is running, the lubricating oil in the oil pan is thrown onto the cylinder wall by the machine parts. When the piston descends, the oil ring scrapes off the excess lubricating oil on the cylinder wall, and a part of the oil can be stored in the oil ring itself. In the oil groove; two oil storage tanks are designed for each oil ring, so that the lubricating oil can be fully stored.
设计织构:在油环上设计有织构,织构本身能够通过储存磨粒以及润滑油很好的改善活塞环缸套摩擦副的摩擦特性,但在这里还有一个作用就是形成润滑油通道,使得储油槽中的油通过通道对缸壁进行润滑,这就是所谓的自润滑,并且保证均匀润滑。 Design texture: the oil ring is designed with a texture. The texture itself can improve the friction characteristics of the friction pair of the piston ring and cylinder liner by storing abrasive particles and lubricating oil, but there is another function here is to form a lubricating oil channel , so that the oil in the oil storage tank lubricates the cylinder wall through the channel, which is the so-called self-lubrication, and ensures uniform lubrication.
回油孔设计:为了防止机油聚积在两个环岸之间,因而需要回油孔,回油孔做成圆孔或者狭长孔,本发明选用狭长孔。本发明采用钻孔油环,较铣孔油环具有更好的抗断强度,提高了装配的安全系数,特别是对于薄形油环更是如此。另外钻孔油环具有更加平坦的平面轮廓,这保证了更好的刮油效果。 Oil return hole design: in order to prevent machine oil from accumulating between the two ring banks, an oil return hole is needed, and the oil return hole is made into a round hole or a narrow and long hole, and the present invention selects the long and narrow hole. The invention adopts the drilling oil ring, which has better breaking strength than the milling oil ring, and improves the safety factor of assembly, especially for the thin oil ring. In addition, the drilled oil ring has a flatter surface profile, which ensures a better oil scraping effect.
当活塞下行时,油槽2的上表面与活塞环的上表面接触,上、下环岸与缸壁接触并且将缸壁上的润滑油刮下,润滑油通过活塞环下表面与所述油槽2下表面之间的缝隙进入到所述油槽2之中,当活塞上行时,活塞环的下表面与所述油槽2的下表面接触,而上表面形成缝隙,油槽2内的润滑油在挤压的作用下,上行流入储油槽3中。 When the piston goes down, the upper surface of the oil groove 2 contacts the upper surface of the piston ring, the upper and lower lands contact the cylinder wall and scrape off the lubricating oil on the cylinder wall, and the lubricating oil passes through the lower surface of the piston ring and the oil groove 2 The gap between the lower surfaces enters the oil groove 2. When the piston moves upward, the lower surface of the piston ring contacts the lower surface of the oil groove 2, while the upper surface forms a gap, and the lubricating oil in the oil groove 2 is squeezed Under the effect of, upward flow in the oil storage tank 3.
本发明的技术特点: Technical characteristics of the present invention:
(1)本发明设计两个环岸都进行倒角处理使得油环布油均匀,刮油彻底; (1) The present invention designs both ring banks to be chamfered so that the oil ring is evenly distributed and the oil is scraped thoroughly;
(2)本发明在油环自身上设计储油槽,能存储润滑油; (2) The present invention designs an oil storage tank on the oil ring itself, which can store lubricating oil;
(3)本发明在油环上设计织构,织构本身能够很好的改善缸套活塞环摩擦副的摩擦特性,在这里还可以作为通油渠道; (3) The present invention designs a texture on the oil ring, and the texture itself can well improve the friction characteristics of the cylinder liner-piston ring friction pair, and it can also be used as an oil passage here;
(4)本发明使得油环在发动机乏油的工作情况下进行自润滑。 (4) The present invention enables the oil ring to perform self-lubrication when the engine is running out of oil.
Claims (4)
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CN108999717A (en) * | 2018-08-15 | 2018-12-14 | 全椒县全动机械有限公司 | A kind of diesel engine piston structure |
CN110799783A (en) * | 2017-06-19 | 2020-02-14 | 辉门布尔沙伊德有限公司 | Oil scraping piston ring |
CN112145308A (en) * | 2020-11-09 | 2020-12-29 | 山东建筑大学 | Sealed oil storage piston ring |
CN112628400A (en) * | 2020-12-19 | 2021-04-09 | 上海都宁机电设备有限公司 | Anti-breaking self-lubricating piston ring |
CN113958709A (en) * | 2020-11-07 | 2022-01-21 | 重庆海蓝星科技有限公司 | A piston ring and piston assembly |
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CN112628400A (en) * | 2020-12-19 | 2021-04-09 | 上海都宁机电设备有限公司 | Anti-breaking self-lubricating piston ring |
CN112628400B (en) * | 2020-12-19 | 2023-05-23 | 上海都宁机电设备有限公司 | Anti-breaking self-lubricating piston ring |
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Application publication date: 20151111 |