CN105040293B - A kind of intelligent template engraving sewing all-in-one of thread tension adjust automatically - Google Patents
A kind of intelligent template engraving sewing all-in-one of thread tension adjust automatically Download PDFInfo
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- CN105040293B CN105040293B CN201510424576.5A CN201510424576A CN105040293B CN 105040293 B CN105040293 B CN 105040293B CN 201510424576 A CN201510424576 A CN 201510424576A CN 105040293 B CN105040293 B CN 105040293B
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- template
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Abstract
The invention discloses a kind of intelligent template engraving sewing all-in-one of thread tension adjust automatically, including station platform, head, clamping plate device, cannelure, motion crossbeam and sliding shoe, it is characterised in that：Template carving device is provided with below station platform, template carving device includes support, sliding block, carving motor, sliding motor and engraving milling cutter.The present invention has advantages below compared to existing technology：The function that template sewing machine template is carved is assigned by setting template carving device, simultaneously because template engraving and sewing use same set of transmission device, carrying out sewing operation again after the completion of template engraving will not introduce other errors, make sewing operation more accurate, and operating mode is more stablized；Carve simultaneously and sewing one, save great amount of cost.
Description
Technical field
A kind of clothes process equipment field of the present invention, more particularly to the intelligent template of thread tension adjust automatically is carved
Sewing all-in-one.
Background technology
Template sewing machine is, according to each position technological design sewing template of clothes, then sewing template to be placed on into sewing machine
On, according to technological standards it is automatic, be efficiently completed sewing, widely applied in garment production instantly.By using seam
Thread template, then coordinate the reasonable layout of streamline, clothes factory can reduce the dependence to skilled worker, solve technical bottleneck, carry
Sewing efficiency high, it is ensured that the quality unification of sewed product, for mass, standardized work provide positive power-assisted.
It is processed usually through clothes template machine for the template that template sewing machine is used, figure is input into clothes template machine
After sample, automatic machine-shaping.But after clothes template mechanism makees template, made template is often also needed in mould when in use
Pattern instruction is input into plate sewing machine again, trivial operations are not easy.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, there is provided a kind of intelligent mould of thread tension adjust automatically
Plate engraving sewing all-in-one.
The present invention is achieved by the following technical solutions：A kind of intelligent template engraving sewing of thread tension adjust automatically
All-in-one, including station platform, head, clamping plate device, cannelure, motion crossbeam and sliding shoe, head are arranged on station platform,
Clamping plate device is arranged on sliding shoe, and sliding shoe can horizontally slip along crossbeam is moved, and motion crossbeam can exist along cannelure
Moved forward and backward on station platform, it is characterised in that：Template carving device, template carving device are provided with below station platform
Including support, sliding block, carving motor, sliding motor and engraving milling cutter, vertical rails are provided with support, sliding block is set on support
Vertically slide rail can slide up and down, sliding block middle setting has screw, sliding motor is arranged on frame bottom, the motor of sliding motor
Axle connecting screw rod, screw rod passes through screw, can be with movable slider vertically slide rail up and down motion by the positive and negative rotation of sliding motor；
Engraving milling cutter is arranged on the motor shaft of carving motor, and carving motor is fixedly connected with a slide block；Station above engraving milling cutter is put down
Engraving hole is provided with platform, engraving hole is used to for engraving milling cutter to stretch out station platform top.
Used as further improvement of these options, also including slag absorbing fume extractor, slag absorbing fume extractor includes wind-collecting cover
And exhaust column, wind-collecting cover is cylindrical to be enclosed within engraving milling cutter surrounding, and exhaust column is connected on the barrel of wind-collecting cover.
Used as further improvement of these options, head lower section is set side by side with milling cutter gland, milling cutter with sewing syringe needle
Gland top is connected to head lower section by gland handle, and milling cutter gland is located at the surface in engraving hole, and milling cutter gland is opened in bottom
The cylinder-like structure of mouth, it is internally formed the cavity that Open Side Down.
As further improvement of these options, template pressing plate is set in milling cutter gland lower end, template pressing plate is square
Slab construction, is provided with cutter bore and sewing hole, and template pressing plate is connected on the lower surface of milling cutter gland, and cutter bore is just right
The cavity of milling cutter gland, sewing hole is just to sewing needle head lower section.
Used as further improvement of these options, pedestal upper end is provided with screw rod fixed block, is set on screw rod fixed block
There is bearing, screw rod upper end is stretched into bearing.
Used as further improvement of these options, panel computer terminal is put down by wirelessly or non-wirelessly mode and factory management
Platform is connected.
Used as further improvement of these options, armature is set near head of sewing machine side, and magnet coil is arranged at
Away from the side of head of sewing machine.
Used as further improvement of these options, also including buffer spring, buffer spring is pacified against the side of cable-clamping disc
Dress, between cable-clamping disc and armature or cable-clamping disc and magnet coil, buffer spring is nonmagnetic spring, cable-clamping disc not with buffering
The side of spring contact sets buffering spacer.
Used as further improvement of these options, cable-clamping disc is made by polytetrafluoroethylmaterial material.
Used as further improvement of these options, also including blanking disc and shielding gasket, shielding gasket has two, and its is tight
Set by head of sewing machine, blanking disc is arranged between two shielding gaskets, blanking disc is made by metal material, shielding gasket by
Elastomeric material makes.
The present invention has advantages below compared to existing technology：During sculpting operation, engraving milling cutter stretches out station by carving hole
Platform is used for carved template, the function that template sewing machine template is carved is assigned by setting template carving device, simultaneously because mould
Plate is carved and sewing uses same set of transmission device, and carrying out sewing operation again after the completion of template engraving will not introduce other
Error, makes sewing operation more accurate, and operating mode is more stablized, while engraving and sewing one, save great amount of cost；By collecting wind
Cover on and form negative pressure around engraving milling cutter, air-flow by flowing to exhaust column outside wind-collecting cover, the waste residue that will be produced during engraving with
Smog is pumped into exhaust column, it is ensured that operating environment is excellent, while without waste residue influence, the quality of engraving is also ensured；Milling cutter
Cavity in gland is used to accommodate the tool bit part of engraving milling cutter, prevents during template is carved, and carves outside the cutter head of milling cutter
Leakage causes sudden hurt accident；Template pressing plate is used for pressing pressuring template, prevents during engraving, and the situation that template has tilting is sent out
It is raw, it is ensured that being smoothed out for process to be carved, while also making the template quality for carving out be guaranteed；By designing screw rod fixed block
Screw rod can be stablized, prevent screw rod from swinging, the position stabilization of carving motor and engraving milling cutter be effectively ensured, so as to ensure carving
Carve quality.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is template carving device schematic diagram.
Fig. 3 is station platform lower section sectional view.
Fig. 4 is head bottom enlarged drawing.
Fig. 5 is engraving hole site schematic diagram.
Fig. 6 is that milling cutter gland shows that structure is intended to.
Fig. 7 is template pressure plate structure schematic diagram.
Fig. 8 is electromagnetism tensioning device structural representation.
Specific embodiment
Embodiments of the invention are elaborated below, the present embodiment is carried out under premised on technical solution of the present invention
Implement, give detailed implementation method and specific operating process, but protection scope of the present invention is not limited to following implementations
Example.
As shown in Fig. 1 to Fig. 8 a kind of intelligent template engraving sewing all-in-one of thread tension adjust automatically, including station is flat
Platform 1, head 7, clamping plate device 6, cannelure 5, motion crossbeam 3 and sliding shoe 2, head 7 are arranged on station platform 1, and clamping plate device 6 sets
It is placed on sliding shoe 2, sliding shoe 2 can horizontally slip along crossbeam 3 is moved, motion crossbeam 3 can be along cannelure 5 in station
Moved forward and backward on platform 1, it is characterised in that：Template carving device 4, template carving device 4 are provided with below station platform 1
Including support 40, sliding block 45, carving motor 42, sliding motor 43 and engraving milling cutter 41, vertical rails 44 are provided with support 40,
Sliding block 45 sets and vertically slide rail 44 can be slided up and down on support 40, and the middle setting of sliding block 45 has screw, and sliding motor 43 is installed
In the bottom of support 40, the motor shaft connecting screw rod 49 of sliding motor 43, screw rod 49 passes through screw, by the positive and negative of sliding motor 43
Rotation can vertically slide rail 44 moves up and down with movable slider 45；Engraving milling cutter 41 is arranged on the motor shaft of carving motor 42,
Carving motor 42 is fixedly connected with sliding block 45；Be provided with engraving hole 11 on the station platform 1 of the top of engraving milling cutter 41 (is in Fig. 5
Illustrate the position in engraving hole, the part below head done into hiding treatment), engraving hole 11 is used to stretch out on engraving milling cutter 41
The top of station platform 1；Electromagnetism tensioning device 8 and thread tension sensor 9, electromagnetism tensioning device 8 are provided with head 7
Including cable-clamping disc 81 and installation screw rod 82, also it is respectively provided with including magnet coil 83 and armature 84, magnet coil 83 and armature 84
In the both sides of cable-clamping disc 81, screw rod 82 is installed and is fixed on head 7 through magnet coil 83, armature 84 and cable-clamping disc 81, also wrap
Panel computer terminal 10 is included, the panel computer terminal 10 is connected on station platform 1 by metal gooseneck 101, suture
The control unit of force snesor 9, magnet coil 83 and template sewing machine is connected with panel computer terminal 10.During sculpting operation,
Engraving milling cutter 41 stretches out station platform 1 for carved template by carving hole 11, and template is assigned by setting template carving device 4
The function of sewing machine template engraving, simultaneously because template engraving and sewing use same set of transmission device, in template engraving
After the completion of carry out sewing operation again and will not introduce other errors, make sewing operation more accurate, operating mode is more stablized, while engraving
With sewing one, great amount of cost is saved.It is convenient for folder by using the clamping structure that magnet coil 83 and armature 84 are engaged
The adjustment of the thrust of drum 81, in actual use, can be by default program in systems to the middle stream of magnet coil 83
The current strength crossed is adjusted, and realization automatically adjusts the effect of thread tension.Thread tension sensor 9, the and of magnet coil 83
The control unit of template sewing machine is connected with panel computer terminal 10, so reads current Trace speed by control unit and sends out
After giving panel computer terminal 10, the scope that panel computer terminal 10 should be controlled by computation budget tension force, then by control
The size of electric current is realized automatically controlling tension force in magnet coil 83, by such scheme can advance template sewing machine
Intelligent Process；Suture quality is unstable or other factors under the influence of, thread tension can sometimes occur and increase suddenly or rapid
The situation of drop, now only adjusts the judgement that cannot just realize for real Tensity size by electromagnetism tensioning device, passes through
Setting thread tension sensor 9 can in real time measure thread tension size, and be back to panel computer terminal 10, by right in real time
Size than anticipation tension value and real tension value adjusts the size of current of magnet coil 83 in time, so as to realize for suture
The intelligent automatic control of tension force, realizes that intelligent automation is adjusted.The computing capability of the control unit of general template sewing machine and
Extended capability is limited, and the intelligence degree of template sewing machine can be greatly improved by configuring panel computer terminal 10, by flat
Plate computer terminal 10 can realize the storage of pattern, carry out the operations such as simple editor.Simultaneously can be according to the suture material for using
The difference of matter, presets various tension force calculation procedures, and when actually used, simply transferring corresponding program can realize quickly
Adjustment, using very convenient, improves the debugging speed after thread-changing, improves efficiency.
Also include slag absorbing fume extractor 48, slag absorbing fume extractor 48 includes wind-collecting cover 481 and exhaust column 482, wind-collecting cover 481
Cylindrical to be enclosed within the engraving surrounding of milling cutter 41, exhaust column 482 is connected on the barrel of wind-collecting cover 481.By wind-collecting cover 481 in carving
Carve milling cutter 41 surrounding and form negative pressure, air-flow by flowing to exhaust column 482 outside wind-collecting cover 481, the waste residue that will be produced during engraving
It is pumped into exhaust column 482 with smog, it is ensured that operating environment is excellent, while without waste residue influence, the quality of engraving is also ensured.
The lower section of head 7 is set side by side with milling cutter gland 51 with sewing syringe needle 54, and the top of milling cutter gland 51 passes through gland handle 53
The lower section of head 7 is connected to, milling cutter gland 51 is located at the surface in engraving hole 11, and milling cutter gland 51 is in the cylindric knot of bottom opening
Structure, it is internally formed the cavity 511 that Open Side Down.Cavity 511 in milling cutter gland 51 is used to accommodate the cutter head of engraving milling cutter 41
Part, prevents during template is carved, and the cutter head leakage for carving milling cutter 41 causes sudden hurt accident.
Template pressing plate 52 is set in the lower end of milling cutter gland 51, template pressing plate 52 is square slab construction, is provided with milling
Tool bore 521 and sewing hole 522, template pressing plate 52 are connected on the lower surface of milling cutter gland 51, and cutter bore 521 is just to milling cutter gland
51 cavity 511, sewing hole 522 54 lower section just first to sewing needle.Template pressing plate 52 is used for pressing pressuring template, prevents in engraving process
In, template has the situation of tilting, it is ensured that being smoothed out for process is carved, while also being protected the template quality for carving out
Card.
The upper end of support 40 is provided with screw rod fixed block 46, and bearing 47 is provided with screw rod fixed block 46, and the upper end of screw rod 49 is stretched
In entering bearing 47.Screw rod 49 can be stablized by such scheme, prevent screw rod 49 from swinging.Carving motor 42 is effectively ensured
Position with engraving milling cutter 41 is stable, so as to ensure to carve quality.
Panel computer terminal 10 is connected by wirelessly or non-wirelessly mode with factory management platform.By with factory management platform
Connection, can realize that sewing machine operating mode can be monitored in management platform in real time, while sewing machine also can be flat from management
Machining information is obtained on platform and obtain the renewal of computational methods and prestored information, realize the effect of intellectualization of factories management.
Armature 84 is set near the side of head of sewing machine 7, and magnet coil 83 is arranged at the side away from head of sewing machine 7.
Magnet coil 83 away from head of sewing machine 7, can so reduce the magnetic force of the generation of magnet coil 83 for head of sewing machine 7 inside
Part influence, it is ensured that the sewing quality and job stability of sewing machine.
Also include buffer spring 85, buffer spring 85 is installed against the side of cable-clamping disc 81, positioned at cable-clamping disc 81 and electromagnetic wire
Between circle 83.For the regulation for preventing magnet coil 83 fiercely causes broken string or other situations excessively, installing buffer spring 85 can
The strength of adjustment of magnet coil 83 is effectively absorbed, and is slowly released, by such setting, what buffer spring 85 was played
Effect is not the offer thrust in traditional structure, but absorbs thrust, is slowly released again after storage, plays buffering regulation
The effect of power, it is ensured that the stability of sewing operation, reduces the probability that accident occurs.
Buffer spring 85 is nonmagnetic spring.Buffer spring 85 is made using nonmagnetic substance, other factors are reduced as far as possible
To the attraction between the volume armature 84 of magnet coil 83, it is ensured that the accuracy of regulation.
Buffering spacer 88 is set between cable-clamping disc 81 and armature 84.Between cable-clamping disc 81 and magnet coil 83 or armature 84,
Side is provided with buffer spring 85, and opposite side reduces friction, increases the service life by setting buffering spacer 88.
Cable-clamping disc 81 is made by polytetrafluoroethylmaterial material.The anti-wear performance of polytetrafluoroethylene (PTFE) is good, and is nonmagnetic substance,
The influence to the attraction between magnet coil 83 and armature 84 so can be further reduced, while polytetrafluoroethylene (PTFE) material
Weatherability is strong, long service life, and with self-lubricating effect, making cable-clamping disc 81 using this material can absorb a part of tension force tune
Fluctuation during section, makes seamlessly transitting for tension adjustment process, stabilization sewing machine operating mode.
Also include blanking disc 86 and shielding gasket 87, shielding gasket 87 there are two, and it abuts head of sewing machine 7 and sets, screen
Cover disk 86 to be arranged between two shielding gaskets 87, blanking disc 86 is made by metal material, and shielding gasket 87 is by elastomeric material system
Make.The influence of the magnetic force for the inner body of head of sewing machine 7 for being provided for the generation of segment magnet coil 83 of blanking disc 86, screen
Pad 87 is covered for the contact with both sides metallic element of Isolated Shield disk 86, it is ensured that shield effectiveness.
Thread tension sensor is from tension sensor of assuming a posture.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, it is all in essence of the invention
Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.
Claims (7)
1. a kind of thread tension adjust automatically intelligent template engraving sewing all-in-one, including station platform, head, clamping plate device,
Cannelure, motion crossbeam and sliding shoe, the head are arranged on station platform, and the clamping plate device is arranged on sliding shoe, sliding
Motion block can horizontally slip along crossbeam is moved, and the motion crossbeam can do along the cannelure on the station platform
Move forward and backward, it is characterised in that：Template carving device is provided with below station platform, the template carving device includes branch
Frame, sliding block, carving motor, sliding motor and engraving milling cutter, are provided with vertical rails on support, the sliding block is set can on support
Vertically slide rail is slided up and down, and sliding block middle setting has screw, and sliding motor is arranged on frame bottom, the motor shaft of sliding motor
Connecting screw rod, the screw rod pass through screw, by sliding motor positive and negative rotation can vertically slide rail be transported up and down with movable slider
It is dynamic；The engraving milling cutter is arranged on the motor shaft of carving motor, and the carving motor is fixedly connected with the sliding block；The carving
Carve and engraving hole is provided with the station platform above milling cutter, the engraving hole is used to for engraving milling cutter to stretch out station platform top；
Electromagnetism tensioning device and thread tension sensor are provided with the head, the electromagnetism tensioning device includes cable-clamping disc
With screw rod is installed, also including magnet coil and armature, the magnet coil and armature are respectively arranged at the both sides of the cable-clamping disc,
The installation screw rod is fixed on the head through the magnet coil, armature and cable-clamping disc, also including panel computer terminal,
The panel computer terminal is connected on station platform by metal gooseneck, thread tension sensor, magnet coil and template
The control unit of sewing machine is connected with panel computer terminal, and the head lower section is set side by side with milling cutter pressure with sewing syringe needle
Lid, the milling cutter gland top is connected to head lower section by gland handle, and milling cutter gland is located at the surface in engraving hole, the milling
Knife gland is in the cylinder-like structure of bottom opening, and it is internally formed the cavity that Open Side Down, and template is set in milling cutter gland lower end
Pressing plate, the template pressing plate is square slab construction, is provided with cutter bore and sewing hole, and the template pressing plate is connected to milling
On the lower surface of knife gland, the cutter bore just to the cavity of milling cutter gland, just to sewing needle head lower section, also wrap by the sewing hole
Blanking disc and shielding gasket are included, the shielding gasket there are two, it abuts head of sewing machine setting, the blanking disc is arranged at two
Between individual shielding gasket, the blanking disc is made by metal material, and the shielding gasket is made by elastomeric material.
2. a kind of intelligent template of thread tension adjust automatically carves sewing all-in-one as claimed in claim 1, it is characterised in that：
Also include slag absorbing fume extractor, the slag absorbing fume extractor includes wind-collecting cover and exhaust column, and the wind-collecting cover is cylindrical to be enclosed within
Engraving milling cutter surrounding, the exhaust column is connected on the barrel of wind-collecting cover.
3. a kind of intelligent template of thread tension adjust automatically carves sewing all-in-one as claimed in claim 1, it is characterised in that：
The pedestal upper end is provided with screw rod fixed block, and bearing is provided with screw rod fixed block, and the bearing is stretched into the screw rod upper end
In.
4. a kind of intelligent template of thread tension adjust automatically carves sewing all-in-one as claimed in claim 1, it is characterised in that：
The panel computer terminal is connected by wirelessly or non-wirelessly mode with factory management platform.
5. a kind of intelligent template of thread tension adjust automatically carves sewing all-in-one as claimed in claim 1, it is characterised in that：
The armature is set near head of sewing machine side, and the magnet coil is arranged at the side away from head of sewing machine.
6. a kind of intelligent template of thread tension adjust automatically carves sewing all-in-one as claimed in claim 1, it is characterised in that：
Also include buffer spring, the buffer spring is installed against the side of cable-clamping disc, positioned at cable-clamping disc and armature or cable-clamping disc and electricity
Between magnetic coil, the buffer spring is nonmagnetic spring, and the side that cable-clamping disc is not contacted with buffer spring sets buffering spacer.
7. a kind of intelligent template of thread tension adjust automatically carves sewing all-in-one as claimed in claim 1, it is characterised in that：
The cable-clamping disc is made by polytetrafluoroethylmaterial material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510424576.5A CN105040293B (en) | 2015-07-16 | 2015-07-16 | A kind of intelligent template engraving sewing all-in-one of thread tension adjust automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510424576.5A CN105040293B (en) | 2015-07-16 | 2015-07-16 | A kind of intelligent template engraving sewing all-in-one of thread tension adjust automatically |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105040293A CN105040293A (en) | 2015-11-11 |
| CN105040293B true CN105040293B (en) | 2017-06-16 |
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ID=54447251
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510424576.5A Active CN105040293B (en) | 2015-07-16 | 2015-07-16 | A kind of intelligent template engraving sewing all-in-one of thread tension adjust automatically |
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| CN (1) | CN105040293B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06262419A (en) * | 1993-03-12 | 1994-09-20 | Brother Ind Ltd | Working device for holding tool for stuff to be sewn in automatic sewing equipment |
| CN104141201B (en) * | 2013-05-08 | 2016-08-24 | 陈忠前 | Industrial sewing machine |
| CN103434317A (en) * | 2013-09-03 | 2013-12-11 | 合肥奥瑞数控科技有限公司 | Template engraving machine |
| CN203514001U (en) * | 2013-10-16 | 2014-04-02 | 浙江川田缝纫机有限公司 | Numerical control sewing processing device with template groove opening unit |
| CN104742629B (en) * | 2015-03-06 | 2019-04-05 | 合肥奥瑞数控科技有限公司 | A kind of engraving cutter head of engraving machine |
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2015
- 2015-07-16 CN CN201510424576.5A patent/CN105040293B/en active Active
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| CN105040293A (en) | 2015-11-11 |
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Denomination of invention: An intelligent template engraving and sewing integrated machine with automatic adjustment of suture tension Effective date of registration: 20220331 Granted publication date: 20170616 Pledgee: China Co. truction Bank Corp Hefei Luyang branch Pledgor: HEFEI AORUI DIGITAL CONTROL SCIENCE AND TECHNOLOGY Co.,Ltd. Registration number: Y2022340000002 |
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Date of cancellation: 20230523 Granted publication date: 20170616 Pledgee: China Co. truction Bank Corp Hefei Luyang branch Pledgor: HEFEI AORUI DIGITAL CONTROL SCIENCE AND TECHNOLOGY Co.,Ltd. Registration number: Y2022340000002 |