CN105040256A - Warp-knitted corduroy shell fabric and processing equipment thereof - Google Patents
Warp-knitted corduroy shell fabric and processing equipment thereof Download PDFInfo
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- CN105040256A CN105040256A CN201510378103.6A CN201510378103A CN105040256A CN 105040256 A CN105040256 A CN 105040256A CN 201510378103 A CN201510378103 A CN 201510378103A CN 105040256 A CN105040256 A CN 105040256A
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Abstract
The invention provides warp-knitted corduroy shell fabric and processing equipment thereof and belongs to the technical field of warp-knitted shell fabric. The warp-knitted corduroy shell fabric solves the problems that shell fabric in the prior art is poor in oil dirt resisting ability and magnetic. The warp-knitted corduroy shell fabric comprises composite yarns formed by compositing chemical fiber filaments and short fibers. The chemical fiber filaments and the short fibers are woven through a warp knitting machine. The composite yarns are doubling and twisting threads of the chemical fiber filaments and the short fibers or covering yarns of the chemical fiber filaments and the short fibers. One side faces of the composite yarns are covered with a warp-knitted oil dirt resisting layer, and the other side faces of the composite yarns are covered with a magnetic shell fabric layer. The warp-knitted oil dirt resisting layer and the magnetic shell fabric layer are mutually connected through adhesive. The warp-knitted corduroy shell fabric combines high performance of the chemical fiber filaments and high performance of the short fibers, and has the advantages of being high in oil dirt resisting ability, free from magnetism and the like.
Description
Technical field
The invention belongs to warp-knitted face fabric technical field, relate to a kind of tricot knit corduroy fabric and process equipment thereof.
Background technology
Corduroy raw material, generally based on cotton, also has with the fiber blends such as terylene, acrylic fibers, spandex or intertexture.The fabric of corduroy longitudinal suede bar because surface is formed, for cutting latitude napping, by suede tissue and organize two parts to form.After the processing such as cut pile, brushing process, fabric face presents the suede bar being similar to wick-like obvious protuberance, thus gains the name.50, the sixties belongs to high-grade cloth, generally do not receive the cloth coupon of dispensing at that time.Corduroy is also rush suede, corduroy, time suede.
At present, conventional corduroy fabric often more thick and heavy dress has sense of heaviness, ventilative not, easy generation electrostatic etc.Meanwhile, in weaving process, easily there is broken yarn phenomenon in yarn transmitting procedure, thus cause yarn to cause confusion in conveying, affect weaving of corduroy fabric.
So, for those skilled in the art, need to develop a kind of can whether appearance the process equipment of the phenomenon ruptured meanwhile, making tricot knit corduroy have the features such as good hygroscopicity, wet putting, gas permeability in course of conveying by Real-Time Monitoring yarn.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of tricot knit corduroy fabric and process equipment thereof, technical problem to be solved by this invention is the situation how whether Real-Time Monitoring yarn occurs fracture in course of conveying, adjusts the wind-force size blown out from air-out cylinder simultaneously.
Object of the present invention realizes by following technical proposal:
A kind of tricot knit corduroy fabric, it is characterized in that, comprise the composite yarn of chemical fiber filament and staple fibre composite molding, described chemical fiber filament and staple fibre are formed through weaving to make by warp knitting machine, described composite yarn be chemical fiber filament and staple fibre and twist thread or the cladded yarn of chemical fiber filament and staple fibre, one side of described composite yarn is covered with one deck through compiling grease proofing pollution layer, the another side of described composite yarn is covered with one deck magnetic fabric layer, described through compiling grease proofing pollution layer and magnetic fabric layer is all interconnected by adhesive.
Herbal classic compiles corduroy fabric, and together with chemical fiber filament can being incorporated into the performance advantage of staple fibre, have good stability of the dimension, pliability is good, good springiness, the advantage that wrinkle resistance is good, and also has the advantage of good feel and comfort level.Oil pollution fabric can be effectively prevented under the effect through compiling grease proofing pollution layer.Under the effect of magnetic fabric layer, can effectively prevent fabric from bringing magnetic.
In above-mentioned tricot knit corduroy fabric, described is warp knitted jacquard fabric through compiling grease proofing pollution layer.
In above-mentioned tricot knit corduroy fabric, described magnetic fabric layer includes magnetic health care fiber.
In above-mentioned tricot knit corduroy fabric, described chemical fiber filament comprises natural fabric long filament or chemical fiber filament, described natural fabric long filament comprises natural fabric silk, and described chemical fiber filament comprises artificial viscose filament yarn, synthesis polyester filament or synthesis chinlon filament.
In above-mentioned tricot knit corduroy fabric, described staple fibre comprises atural staple fibre or staple fibre, described atural staple fibre comprises cotton, hair, fiber crops or thin,tough silk, and described staple fibre comprises artificial viscose staple fibre, synthesis polyester staple fiber or synthesis polyamide staple fibre.
A kind of process equipment of tricot knit corduroy fabric, comprise frame and be fixed on the warp knitting machine in frame, one end of described frame is provided with line sending frame, the other end of described frame is provided with rewinding frame, it is characterized in that, broken thread detector is provided with between described line sending frame and warp knitting machine, described broken thread detector comprises RF transmitter, infrared receiver and the air-out cylinder with cavity, described frame both sides in the width direction are all fixed with installing plate one and installing plate two, described air-out cylinder is arranged between installing plate one and installing plate two, described air-out cylinder offers some air outlets along its length, described frame is also fixed with a blower fan, the air outlet of described blower fan is interconnected by one end of tube connector and air-out cylinder, described RF transmitter and infrared receiver are separately fixed on installing plate one and installing plate two, and RF transmitter and infrared receiver are on air-out cylinder, described RF transmitter responds to straight line on towards infrared receiver and between the two forming one, described frame is also provided with the lift locating device that air-out cylinder upper-lower position can be driven to regulate.
Herbal classic compiles the process equipment of folder line striped flossy fabric, and first yarn exports from line sending frame, secondly through broken thread detector, again weaves through warp knitting machine, finally delivers to rewinding frame.Yarn is in course of conveying, if yarn conveying is normal, and RF transmitter normal transmission, infrared receiver normally receives; If yarn conveying fracture, yarn, under the effect of blower fan and exhaust vent, is sailed towards induction straight line, and when yarn is through this induction straight line, yarn has intercepted the normal reception of infrared receiver, shows warp break, and staff just can carry out replacing yarn.Under the effect of lift locating device, the spacing between air-out cylinder and yarn can be regulated, thus adjust the wind-force size blown out from air-out cylinder, to adapt to yarn.
In the process equipment of above-mentioned tricot knit corduroy fabric, described lift locating device comprises and is vertically fixed on lift cylinder one in frame and lift cylinder two, the side that above-mentioned installing plate one is relative with installing plate two vertically offers chute one and chute two respectively, in described chute one and chute two, correspondence is provided with slide block one and slide block two respectively, the two ends of above-mentioned air-out cylinder are separately fixed on slide block one and slide block two, the piston rod end of described lift cylinder one is fixed on slide block one, the piston rod end of described lift cylinder two is fixed on slide block two.When the piston rod of lift cylinder one and lift cylinder two protrudes upward simultaneously, slide block one and slide block two rise along chute one and chute two respectively, are risen by air-out cylinder, make it near yarn, increase blower fan and blow the wind-force on yarn; When the piston rod of lift cylinder one and lift cylinder two bounces back downwards simultaneously, slide block one and slide block two decline along chute one and chute two respectively, are forced down by air-out cylinder, make it away from yarn, reduce blower fan and blow the wind-force on yarn.
In the process equipment of above-mentioned tricot knit corduroy fabric, described rewinding frame comprises gripper shoe one and gripper shoe two, turning cylinder is provided with between described gripper shoe one and gripper shoe two, and one end of turning cylinder passes gripper shoe one, described turning cylinder is fixed with rolling roller, described frame is also provided with the rotating mechanism that turning cylinder can be driven to rotate.The two ends of turning cylinder are arranged in gripper shoe one and gripper shoe two respectively by bearing, to enable turning cylinder relative support plate one and gripper shoe two rotation.Rolling roller is detachably arranged on the rotating shaft, unloads easily to make rolling roller or installs from turning cylinder.Under the effect of rotating mechanism, turning cylinder and rolling roller can be driven to rotate, to carry out rolling collection to the fabric weaved simultaneously.
In the process equipment of above-mentioned tricot knit corduroy fabric, described rotating mechanism comprises rotary electric machine, drive pulley, driven pulley and belt, described driven pulley is fixed on the traversing through end of above-mentioned turning cylinder, described rotary electric machine is fixed in frame, described drive pulley is fixed on the output shaft of rotary electric machine, and described belt is arranged between drive pulley and driven pulley.Rotary electric machine rotates, and can drive driver pulley rotation simultaneously, under the traction of belt, driven pulley can be driven again to rotate, and the final turning cylinder that drives rotates.
In the process equipment of above-mentioned tricot knit corduroy fabric, described line sending frame comprises base plate and to be somely fixed on base plate and installation montant vertically disposed with base plate, all be fixed with some installation cross bars between every two installation montants, described installation montant and installation cross bar are all fixed with some mounting rods for hookup wire cylinder.Montant be installed and cross bar close-packed arrays is installed, being conducive in less space, place more line cylinder, being beneficial to warp knitting machine and weaving.
Compared with prior art,
Herbal classic is compiled corduroy fabric and is had the following advantages: good stability of the dimension, and pliability is good, good springiness, and wrinkle resistance is good, and also has good feel and comfort level, effectively can prevent oil pollution fabric and prevent fabric from bringing magnetic.
The process equipment that herbal classic compiles corduroy fabric has the following advantages: 1, yarn is in course of conveying, if yarn conveying is normal, and RF transmitter normal transmission, infrared receiver normally receives; If yarn conveying fracture, yarn, under the effect of blower fan and exhaust vent, is sailed towards induction straight line, and when yarn is through this induction straight line, yarn has intercepted the normal reception of infrared receiver, shows warp break, and staff just can carry out replacing yarn.2, under the effect of lift locating device, the spacing between air-out cylinder and yarn can be regulated, thus adjust the wind-force size blown out from air-out cylinder, to adapt to yarn.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is plan structure schematic diagram of the present invention;
Fig. 3 of the present inventionly faces structural representation.
In figure, 1, frame; 2, warp knitting machine; 3, line sending frame; 31, base plate; 32, montant is installed; 33, cross bar is installed; 34, mounting rod; 4, rewinding frame; 41, gripper shoe one; 42, gripper shoe two; 43, turning cylinder; 5, RF transmitter; 6, infrared receiver; 7, air-out cylinder; 8, installing plate one; 9, installing plate two; 10, blower fan; 11, lift cylinder one; 12, lift cylinder two; 13, roller is flattened; 14, rolling roller; 15, rotary electric machine; 16, drive pulley; 17, driven pulley; 18, belt.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
A kind of tricot knit corduroy fabric, comprise the composite yarn of chemical fiber filament and staple fibre composite molding, described chemical fiber filament and staple fibre are formed through weaving to make by warp knitting machine, described composite yarn be chemical fiber filament and staple fibre and twist thread or the cladded yarn of chemical fiber filament and staple fibre, one side of described composite yarn is covered with one deck through compiling grease proofing pollution layer, the another side of described composite yarn is covered with one deck magnetic fabric layer, described through compiling grease proofing pollution layer and magnetic fabric layer is all interconnected by adhesive.
Specifically, described is warp knitted jacquard fabric through compiling grease proofing pollution layer, and described magnetic fabric layer includes magnetic health care fiber.
More particularly, described chemical fiber filament comprises natural fabric long filament or chemical fiber filament, described natural fabric long filament comprises natural fabric silk, and described chemical fiber filament comprises artificial viscose filament yarn, synthesis polyester filament or synthesis chinlon filament.Described staple fibre comprises atural staple fibre or staple fibre, and described atural staple fibre comprises cotton, hair, fiber crops or thin,tough silk, and described staple fibre comprises artificial viscose staple fibre, synthesis polyester staple fiber or synthesis polyamide staple fibre.
Herbal classic compiles corduroy fabric, and together with chemical fiber filament can being incorporated into the performance advantage of staple fibre, have good stability of the dimension, pliability is good, good springiness, the advantage that wrinkle resistance is good, and also has the advantage of good feel and comfort level.Oil pollution fabric can be effectively prevented under the effect through compiling grease proofing pollution layer.Under the effect of magnetic fabric layer, effectively can prevent the magnetic that fabric brings.
As shown in Figure 1,2 and 3, a kind of process equipment of tricot knit corduroy fabric, the warp knitting machine 2 comprising frame 1 and be fixed in frame 1, one end of frame 1 is provided with line sending frame 3, and the other end of frame 1 is provided with rewinding frame 4.
Line sending frame 3 comprises base plate 31 and to be somely fixed on base plate 31 and installation montant 32 vertically disposed with base plate 31, all be fixed with some installation cross bars 33 between every two installation montants 32, install on montant 32 and installation cross bar 33 and be all fixed with some mounting rods 34 for hookup wire cylinder.Montant 32 be installed and cross bar 33 close-packed arrays is installed, being conducive in less space, place more line cylinder, being beneficial to warp knitting machine 2 and weaving.
Rewinding frame 4 comprises gripper shoe 1 and gripper shoe 2 42, turning cylinder 43 is provided with between gripper shoe 1 and gripper shoe 2 42, and one end of turning cylinder 43 passes gripper shoe 1, concrete, the two ends of turning cylinder 43 are arranged in gripper shoe 1 and gripper shoe 2 42 respectively by bearing, can relative support plate 1 and gripper shoe 2 42 rotate to make turning cylinder 43.
Broken thread detector is provided with between line sending frame 3 and braiding machine, broken thread detector comprises RF transmitter 5, infrared receiver 6 and has the air-out cylinder 7 of cavity, frame 1 both sides in the width direction are all fixed with installing plate 1 and installing plate 29, air-out cylinder 7 is arranged between installing plate 1 and installing plate 29, air-out cylinder 7 offers some air outlets along its length, frame 1 is also fixed with a blower fan 10, the air outlet of blower fan 10 is interconnected by one end of tube connector and air-out cylinder 7.RF transmitter 5 and infrared receiver 6 are separately fixed on installing plate 1 and installing plate 29, and RF transmitter 5 and infrared receiver 6 are on air-out cylinder 7, RF transmitter 5 responds to straight line on towards infrared receiver 6 and between the two forming one.
First yarn exports from line sending frame 3, secondly through broken thread detector, again weaves through warp knitting machine 2, finally delivers to rewinding frame 4.Yarn is in course of conveying, if yarn conveying is normal, and RF transmitter 5 normal transmission, infrared receiver 6 normally receives; If yarn conveying fracture, yarn, under the effect of blower fan 10 and exhaust vent, is sailed towards induction straight line, when yarn is through this induction straight line, yarn has intercepted the normal reception of infrared receiver 6, shows warp break, and staff just can carry out replacing yarn.
The lift locating device that air-out cylinder 7 upper-lower position can be driven to regulate is provided with between frame 1 and air-out cylinder 7, lift locating device comprises lift cylinder 1 and lift cylinder 2 12, the cylinder body of lift cylinder 1 and lift cylinder 2 12 is vertically fixed in frame 1, the side that installing plate 1 is relative with installing plate 29 vertically offers chute one and chute two respectively, in chute one and chute two, correspondence is provided with slide block one and slide block two respectively, the two ends of air-out cylinder 7 are separately fixed on slide block one and slide block two, the piston rod end of lift cylinder 1 is fixed on slide block one, the piston rod end of lift cylinder 2 12 is fixed on slide block two.
This lift locating device is operation like this: when the piston rod of lift cylinder 1 and lift cylinder 2 12 protrudes upward simultaneously, slide block one and slide block two rise along chute one and chute two respectively, air-out cylinder 7 is risen, makes it near yarn, increase blower fan 10 and blow the wind-force on yarn; When the piston rod of lift cylinder 1 and lift cylinder 2 12 bounces back downwards simultaneously, slide block one and slide block two decline along chute one and chute two respectively, are forced down by air-out cylinder 7, make it away from yarn, reduce blower fan 10 and blow the wind-force on yarn.
The tractive spooler that can carry out rolling to fabric is provided with between frame 1 and turning cylinder 43, the pressing roller 13 that tractive spooler comprises rolling roller 14 and is positioned at directly over rolling roller 14, in above-mentioned gripper shoe 1 and gripper shoe 2 42, opposed vertical offers groove one and groove two respectively, slide respectively in groove one and groove two and be provided with sliding shoe one and sliding shoe two, the two ends flattening roller 13 are separately fixed on sliding shoe one and sliding shoe two, rolling roller 14 is detachably arranged on turning cylinder 43, unload or install from turning cylinder 43 to make rolling roller 14 easily.Meanwhile, under the effect flattening roller 13, pressing roller 13 can be made to have the trend compressed to rolling roller 14, carry out compression rolling to make fabric.
Vertically be provided with spring one and spring two respectively in groove one and groove two, one end of spring one is fixed on an inwall of groove one, and the other end of spring one is fixed on sliding shoe one; One end of spring two is fixed on an inwall of groove two, and the other end of spring one is fixed on sliding shoe one.Spring one and spring two are in compressive state all the time, making sliding shoe one and sliding shoe two have trend to pressing down, making pressing roller 13 have the trend pressing to rolling roller 14, simultaneously in the process of rolling roller 14 rolling fabric, shell fabric rolling can be made tight, fabric also can not be made to rewind simultaneously.
Frame 1 is also provided with the rotating mechanism that turning cylinder 43 can be driven to rotate, rotating mechanism comprises rotary electric machine 15, drive pulley 16, driven pulley 17 and belt 18, driven pulley 17 is fixed on the traversing through end of turning cylinder 43, rotary electric machine 15 is fixed in frame 1, drive pulley 16 is fixed on the output shaft of rotary electric machine 15, and belt 18 is arranged between drive pulley 16 and driven pulley 17.Rotary electric machine 15 rotates, and drive pulley 16 can be driven to rotate simultaneously, under the traction of belt 18, driven pulley 17 can be driven again to rotate, and final turning cylinder 43 and the rolling roller 14 of driving rotates, to carry out rolling collection to the fabric weaved.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ 1 herein, frame; 2, warp knitting machine; 3, line sending frame; 31 base plates; 32, montant is installed; 33, cross bar is installed; 34, mounting rod; 4, rewinding frame; 41, gripper shoe one; 42, gripper shoe two; 43, turning cylinder; 5, RF transmitter; 6, infrared receiver; 7, air-out cylinder; 8, installing plate one; 9, installing plate two; 10, blower fan; 11, lift cylinder one; 12, lift cylinder two; 13, roller is flattened; 14, rolling roller; 15, rotary electric machine; 16, drive pulley; 17, driven pulley; 18, the term such as belt, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.
Claims (10)
1. a tricot knit corduroy fabric, it is characterized in that, comprise the composite yarn of chemical fiber filament and staple fibre composite molding, described chemical fiber filament and staple fibre are formed through weaving to make by warp knitting machine, described composite yarn be chemical fiber filament and staple fibre and twist thread or the cladded yarn of chemical fiber filament and staple fibre, one side of described composite yarn is covered with one deck through compiling grease proofing pollution layer, the another side of described composite yarn is covered with one deck magnetic fabric layer, described through compiling grease proofing pollution layer and magnetic fabric layer is all interconnected by adhesive.
2. tricot knit corduroy fabric according to claim 1, is characterized in that, described is warp knitted jacquard fabric through compiling grease proofing pollution layer.
3. tricot knit corduroy fabric according to claim 1, is characterized in that, described magnetic fabric layer includes magnetic health care fiber.
4. the tricot knit corduroy fabric according to claim 1 or 2 or 3, it is characterized in that, described chemical fiber filament comprises natural fabric long filament or chemical fiber filament, described natural fabric long filament comprises natural fabric silk, and described chemical fiber filament comprises artificial viscose filament yarn, synthesis polyester filament or synthesis chinlon filament.
5. the tricot knit corduroy fabric according to claim 1 or 2 or 3, it is characterized in that, described staple fibre comprises atural staple fibre or staple fibre, described atural staple fibre comprises cotton, hair, fiber crops or thin,tough silk, and described staple fibre comprises artificial viscose staple fibre, synthesis polyester staple fiber or synthesis polyamide staple fibre.
6. the process equipment of a tricot knit corduroy fabric, comprise frame and be fixed on the warp knitting machine in frame, one end of described frame is provided with line sending frame, the other end of described frame is provided with rewinding frame, it is characterized in that, broken thread detector is provided with between described line sending frame and warp knitting machine, described broken thread detector comprises RF transmitter, infrared receiver and the air-out cylinder with cavity, described frame both sides in the width direction are all fixed with installing plate one and installing plate two, described air-out cylinder is arranged between installing plate one and installing plate two, described air-out cylinder offers some air outlets along its length, described frame is also fixed with a blower fan, the air outlet of described blower fan is interconnected by one end of tube connector and air-out cylinder, described RF transmitter and infrared receiver are separately fixed on installing plate one and installing plate two, and RF transmitter and infrared receiver are on air-out cylinder, described RF transmitter responds to straight line on towards infrared receiver and between the two forming one, described frame is also provided with the lift locating device that air-out cylinder upper-lower position can be driven to regulate.
7. the process equipment of tricot knit corduroy fabric according to claim 6, it is characterized in that, described lift locating device comprises and is vertically fixed on lift cylinder one in frame and lift cylinder two, the side that above-mentioned installing plate one is relative with installing plate two vertically offers chute one and chute two respectively, in described chute one and chute two, correspondence is provided with slide block one and slide block two respectively, the two ends of above-mentioned air-out cylinder are separately fixed on slide block one and slide block two, the piston rod end of described lift cylinder one is fixed on slide block one, the piston rod end of described lift cylinder two is fixed on slide block two.
8. the process equipment of tricot knit corduroy fabric according to claim 7, it is characterized in that, described rewinding frame comprises gripper shoe one and gripper shoe two, turning cylinder is provided with between described gripper shoe one and gripper shoe two, and one end of turning cylinder passes gripper shoe one, described turning cylinder is fixed with rolling roller, described frame is also provided with the rotating mechanism that turning cylinder can be driven to rotate.
9. the process equipment of tricot knit corduroy fabric according to claim 8, it is characterized in that, described rotating mechanism comprises rotary electric machine, drive pulley, driven pulley and belt, described driven pulley is fixed on the traversing through end of above-mentioned turning cylinder, described rotary electric machine is fixed in frame, described drive pulley is fixed on the output shaft of rotary electric machine, and described belt is arranged between drive pulley and driven pulley.
10. the process equipment of tricot knit corduroy fabric according to claim 7, it is characterized in that, described line sending frame comprises base plate and to be somely fixed on base plate and installation montant vertically disposed with base plate, all be fixed with some installation cross bars between every two installation montants, described installation montant and installation cross bar are all fixed with some mounting rods for hookup wire cylinder.
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| CN201510378103.6A CN105040256A (en) | 2015-06-29 | 2015-06-29 | Warp-knitted corduroy shell fabric and processing equipment thereof |
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| CN201510378103.6A CN105040256A (en) | 2015-06-29 | 2015-06-29 | Warp-knitted corduroy shell fabric and processing equipment thereof |
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| CN105798991A (en) * | 2016-05-18 | 2016-07-27 | 苏州美山子制衣有限公司 | Semiautomatic coiled material stamping and punching equipment |
| CN111517162A (en) * | 2020-04-30 | 2020-08-11 | 北京天仁科技发展有限公司 | Wire pressing device applied to mixed lawn wire planting machine |
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| CN111517162A (en) * | 2020-04-30 | 2020-08-11 | 北京天仁科技发展有限公司 | Wire pressing device applied to mixed lawn wire planting machine |
| CN111517162B (en) * | 2020-04-30 | 2021-08-10 | 北京天仁科技发展有限公司 | Wire pressing device applied to mixed lawn wire planting machine |
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