CN105039686B - Sintering secondary automatic proportioning control system capable of realizing production cost measurement and control - Google Patents
Sintering secondary automatic proportioning control system capable of realizing production cost measurement and control Download PDFInfo
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Abstract
The invention relates to a fine ore treatment system in steel metallurgy, in particular to a sintering secondary automatic proportioning control system capable of realizing production cost measurement and control. The control system comprises a sintering primary pre-proportioning device, a sintering secondary proportioning device and a monitoring and management sub system for proportioning operation. According to the system, an economical and reasonable sintering production raw material and fuel proportion is selected according to measured sintered ore components and production cost guidelines; scientific and effective cost of sintering production is realized; and a good condition is provided for low-cost production of sintered ore.
Description
Technical field
The present invention relates to a kind of fine ore processing system in Ferrous Metallurgy, especially one kind realize production cost observing and controlling
The secondary Automatic Burden Control System of sintering.
Background technology
In the technological process of SINTERING PRODUCTION, allocate appropriate fuel and solvent into powdery iron-containing raw material first and make burning
The food ingredient of knot raw material is uniform；Secondly also include adding the suitable water yield, it is good to obtain granularmetric composition so as to be easy to pelletizing
Sinter mixture, i.e., add appropriate water blended and pelletizing in batches；It is finally sintering work, this is SINTERING PRODUCTION
Key link, it mainly includes the master operations such as cloth, igniting, sintering, i.e., on agglomerating plant, make material that a series of things occur
Physicochemical changes, and mineral powder granular is cohered in bulk.
There is the unfavorable factors such as production capacity serious surplus, economic slowdown, most enterprises operation in domestic steel industry in recent years
It is difficult, enter the sintering deposit such as factory's Iron Ore Powder raw materials for production and keep low stock, the relatively inexpensive economic ore deposit usage amount of price to increase, raw material enters
Factory's little, kind of batch is miscellaneous, Change of chemical component is big, substantially increases Iron Ore Matching in Sintering work difficulty.Current many sintering plants are still
The mode that artificial burdening calculation determines proportioning raw materials is carried out, its defect is that the simple extensive, degree of accuracy of burdening calculation is low, becomes material operation
Quality is strong to the practical work experience dependency of workman, and sintering deposit Chemical bath deposition result draws often delayed dispensing operation
Several hours, cause sintered material ratio amendment seriously delayed.Particularly work as used iron-bearing material up to ten several or even numbers
Ten kinds, its unit price it is different when, to preferably go out from the Ore that these species are various, price is different and can either meet burning
The knot prescription such as ore deposit composition, can make again Iron Ore Matching in Sintering production cost it is optimum with ore deposit scheme, only according to ore deposit experience and simple
Calculating can not be solved very well.Although some sintering advanced production factories apply and realize according to the sintering deposit chemical analysis of measuring and calculating
Automatic blending, the more suitable proportioning of various raw materials for going out to participate in dispensing according to burdening calculation calculation using models, but shortage have in time
The SINTERING PRODUCTION cost accounting of effect, control device, it is impossible to when realizing sintered material, calculate production cost timely and effective pipe in advance
Control general expenses.
In today that steel industry slight diarrhea is even lost, for the needs of Production＆Operations Management careful calculation and strict budgeting, no matter for
Production cost considers that being also in order at iron ore deposit supply occurs all should in the face of the multifarious consideration of iron-bearing material during shortage
Constitute from iron ore sintering mine production cost and start with, set up the sintering deposit raw materials for production composition such as Iron Ore Powder（Quality）, price and production
The relation of corresponding amount between processing charges composition etc., using equal quality sintering deposit production cost height per ton as sintered material pipe
The final judging basis of reason, operation quality.
The content of the invention
The technical problem to be solved there is provided that a kind of sintering for realizing production cost observing and controlling is secondary to match somebody with somebody automatically
Material control system, lacks timely and effectively SINTERING PRODUCTION cost accounting, control for the operation of existing sintered material and during managing
Means processed, described control system is according to sintering deposit composition and cost of production budget Controlling model, proportioning setting program and control
Computation model selects the proportioning of the various raw materials for sintering of economical rationality, realizes referring to according to the sintering deposit composition and production cost of measuring and calculating
Lead sintered material, it is to avoid dispensing manages the blindness with operation, the system fast and accurate can realize that sintered material is operated,
The prediction of sintering deposit production cost is particularly well-suited to, is to realize that favourable bar is created in the management and control of SINTERING PRODUCTION general expenses scientific and effective
Part.
In order to solve above-mentioned technical problem, what the technical scheme of present invention was realized in：
A kind of secondary Automatic Burden Control System of the sintering for realizing production cost observing and controlling, described control system include sintering
Once pre- proportioner, sintering second batch device and dispensing operation monitoring management subsystem；Sintering once pre- proportioner with
Sintering second batch device includes material dosing bin, the weighing level indicator being arranged in material dosing bin respectively, positioned at material dosing bin
What the material distribution disk of lower section, the motor being connected with material distribution disk, the converter and material distribution disk that are connected with motor were correspondingly arranged matches somebody with somebody
The total belt of dispensing below material electronic belt scale, dispensing electronic belt scale；Once pre- proportioner includes multiple dispensing material to sintering
Storehouse, loads the various iron-bearing materials needed for SINTERING PRODUCTION respectively, and sintering second batch device also includes multiple material dosing bins, each
Material dosing bin load respectively sintering once pre- dispensing, fuel, flux, cold return mine；
Dispensing operation monitoring management subsystem includes sintering once pre- proportioner, sintering second batch device automatic blending
Control system, the closed loop PID/feedback of described Automatic Burden Control System based on each material distribution disk discharge quantity deviation are controlled；
The gravity sensor that dispensing electronic belt is deserved to be called measures the actual discharge quantity of each material distribution disk, according to sintering deposit into
Part and cost of production budget Controlling model, proportioning setting program and control computation model, the SINTERING PRODUCTION for selecting economical rationality are former
Material proportioning, theoretical discharge quantity and the above-mentioned dispensing of the material distribution disk drawn according to the SINTERING PRODUCTION proportioning raw materials for selecting economical rationality
The gravity sensor that electronic belt is deserved to be called measures the actual discharge quantity of each material distribution disk and is compared and draws discharge quantity deviation, under
Doses deviation is transferred to converter by PLC output signals after the PID controller computing of PLC, and converter is by changing frequency
The rotating speed of controlled motor rotating speed and then control material distribution disk realizes that discharge quantity is adjusted, and is formed based on material distribution disk discharge quantity deviation
Closed loop PID/feedback is controlled.
Further, described sintering once pre- proportioner, for by various iron-bearing materials（Containing miscellaneous material）By certain ratio
Example carries out preparing, mixes to obtain the pre- dispensing of iron content, realizes that iron-bearing material premix, granularmetric composition are reasonably combined；Sintering is secondary to match somebody with somebody
Material device, realizes the pre- dispensing of iron content, fuel（Coke powder, anthracite）, flux（Quick lime, limestone）, the cold various sintering such as return mine
Crude fuel carries out accurate dosing operation according to a certain percentage；Dispensing operation monitoring management subsystem, completes man machine interface dispensing prison
Control, the transmission of SINTERING PRODUCTION raw material chemical analysis are selected and are held with the measuring and calculating of management, sintering deposit composition and production cost, proportioning raw materials
OK, commander's control sinters once pre- proportioner, the batch operation overall process of sintering second batch device；
Further, described iron-bearing material have iron ore concentrate, fine iron ore, return mine, mill scale, gravitational dust collection ash, fuel for Jiao
Powder, anthracite, flux are quick lime, limestone；
Further, described sintering deposit composition is calculated with cost of production budget Controlling model, proportioning setting program and control
Model can complete that basic ingredients decision model in existing Automatic Burden Control System can realize according to needed for ironmaking production
The chemical analysis of the pre- dispensing of sintering deposit target output, iron content, used in sintering production other raw materials（Dedusting ash, it is cold return mine, quick lime,
Coke powder）Chemical analysis, the factor such as target product parameter, procedure parameter qualificationss and the fuel moisture content such as sintering deposit composition,
The total stuff amount of sintering deposit raw materials for production, various participation dispensings are calculated by the expert system database stored in computer
The proportioning of theoretical sintering deposit raw materials for production, measuring and calculating simulate the sintering deposit chemical analysis of theory；Further can also realize precisely
Efficient sintering deposit production cost prediction, embodies the economic rationality for realizing sintering deposit production, according to the finished product sintering of measuring and calculating
Ore deposit chemical analysis and production cost are combined and determine optimum proportion ratio, reached optimization Iron Ore Matching in Sintering structure, are realized that sintering deposit is produced
The target of low cost；And can carry out according to the chemical analysis of Iron Ore Matching in Sintering result of calculation Iron Ore Powder to be purchased to used in sintering production and
When, the evaluation of science, be easy to purchase of goods and materials department follow the trail of Iron Ore Powder turn of the market, reduce Iron Ore Powder purchase cost；
Further, described sintering deposit composition is calculated with cost of production budget Controlling model, proportioning setting program and control
Model is built upon calculating number based on material gross mass balance in sintering deposit production process and the Iron Ore Matching in Sintering of linear programming principle
Learn model；What material gross mass balance was carried out on the basis of being built upon the law of conservation of matter, i.e., in sintering production process
Material gross mass be necessarily equal to the gross mass of the various products that the process is discharged；The mathematics fortune developed based on linear programming principle
Model is calculated to solve the problems, such as that complex mathematical computations are provided convenience, and the mathematical operation model of scientific and efficient is set up with linear programming
Above-mentioned complicated Iron Ore Matching in Sintering can be solved to calculate and the measuring and calculating requirement of sintering deposit production cost；The mathematical model mainly includes sintering life
Produce once pre- dispensing iron-bearing material chemical analysis measuring and calculating, second batch sintering finished ores composition is calculated, production is surveyed with expense of raw materials
Calculate, processing charges is calculated, sintering deposit production cost is calculated, sintered material operating parameter is arranged；The mathematical model is applied to iron and steel
Blast furnace in metallurgical industry is smelted iron into stove sintering deposit production precisely efficient burdening calculation and production cost measuring and calculating；Can also be used for sintering
Iron Ore Powder purchases chemical analysis evaluation and science decision, will be certain Iron Ore Powder chemical analysis to be purchased and estimated price parameter defeated
Enter system, calculate gained finished product sintering deposit composition to check whether this kind of Iron Ore Powder meets company's blast furnace feeding according to automatic blending
Require in terms of composition, analysis judges pros and cons, with reference to the whether selected buying object of sintering deposit production cost results of measuring synthetic determination
And pass judgment on suitable Iron Ore Powder purchasing price；
Further, once pre- dispensing iron-bearing material chemical analysis measuring and calculating, second batch are sintering finished for described SINTERING PRODUCTION
The measuring and calculating of ore deposit composition, production are calculated with expense of raw materials, processing charges is calculated, sintering deposit production cost is calculated, sintered material operation ginseng
Number setting specifically includes herein below：
1st, once pre- dispensing iron-bearing material chemical analysis measuring and calculating
Various iron-bearing materials SINTERING PRODUCTION needed for are loaded in pre- material dosing bin respectively once, such as iron ore concentrate, fine iron ore, cold
Return mine, mill scale, gravitational dust collection ash, by various iron-bearing material chemical analysis statistics, be input to mathematical model, including：TFe、
FeO、MnO、TiO2、SiO2、Al2O3、CaO、MgO、Fe2O3, scaling loss, P2O5、SO3Percentage ratio number, it is desirable to which every composition summation meets
100, once pre- dispensing proportioning sum total adds up to 100 to each individual event iron-bearing material；
The pre- dispensing water content W of gained after once prewired iron-bearing material mixesWater=∑（Each individual event iron-bearing material Primary batching system
Proportioning × respective water content）/100；
Once after prewired iron-bearing material mixing, the various iron-bearing material chemical analysis measure formulas of the pre- dispensing of gained are：
∑ each individual event iron-bearing material once pre- dispensing proportioning part ×（The respective water contents of 100-）× each individual event iron-bearing material
Composition }/（100-WWater）；
2nd, second batch sintering finished ores composition measuring and calculating
The once prewired ferric charge that loaded in second batch feed bin respectively, fuel（Coke powder, anthracite）, flux（Quick lime,
Limestone）, it is cold return mine, its chemical analysis also include fixed carbon, the percentage ratio number of fugitive constituent, also require that sintering deposit raw materials for production
Every composition summation meets 100, and each individual event raw material second batch proportioning sum total adds up to 100；
The measuring and calculating of second batch sintering finished ores composition includes TFe, FeO, MnO, TiO2、SiO2、Al2O3, CaO, MgO, S, P,
Each individual event composition measure formula is：
∑（Each second batch individual event raw material siccative amount needed for one ton of sintering deposit of production × each individual event iron-bearing material composition sintering
Residual volume）/100；
It is each needed for each second batch individual event raw material siccative amount=one ton of production sintering deposit needed for one ton of sintering deposit of production secondary to match somebody with somebody
Material list item raw material wet feed amount ×（The respective water contents of 100-）/100；
Each second batch individual event raw material wet feed amount=each individual event raw material second batch proportioning/burning needed for one ton of sintering deposit of production
Knot output coefficient；
Sintering output coefficient=∑（Residual volume after one ton of wet compound sintering in sintering production process）/1000；
∑（Residual volume after one ton of wet compound sintering in sintering production process）=∑（Once prewired ferric charge, fuel（It is burnt
Powder, anthracite）, flux（Quick lime, limestone etc.）, residual volume after the cold raw material sintering such as return mine）；
Residual volume=each individual event raw material second batch proportioning after each second batch individual event raw material sintering ×（The respective moisture content of 100-
Content）/ 100 × (100- desulfurization amounts-fixed carbon-fugitive constituent-scaling loss)/100；
3rd, production is calculated with expense of raw materials
Production expense of raw materials measuring and calculating is including once prewired ferric charge, fuel（Coke powder, anthracite）, flux（Quick lime, stone
Lime stone）, cold raw materials for production fee calculating of returning mine；
Once { each individual event iron-bearing material butt enters the price at factory to prewired ferric charge expense=∑（Unit：Yuan/ton）/ 100 × once
Prewired iron-bearing material butt consumption × each individual event iron-bearing material once pre- dispensing proportioning }；
Fuel, flux, { each individual event raw material butt enters the price at factory to the cold second batch raw materials for production expense=∑ such as return mine（Unit：
Yuan/ton）/ 100 × each individual event raw material butt consumption }；
4th, SINTERING PRODUCTION processing charges measuring and calculating
Processing charges includes auxiliary material, manufacturing expense, power cost, wage, employee's benefitss；
5th, reclaim evaluating project economic benefit
Recovery project includes recycled dust removing ashes, desulfurated plaster；
6th, sintering deposit production cost measuring and calculating
Sintering deposit production cost=production expense of raw materials+SINTERING PRODUCTION processing charges-recovery Project Benefit
7th, sintered material operating parameter is arranged
Sintered material operating parameter arrange be capable of achieving using each individual event iron-bearing material once the input of pre- dispensing proportioning and correct,
Each individual event SINTERING PRODUCTION raw material second batch proportioning input and amendment, realize sintering deposit R2（Dual alkalinity）Adjust；
Target Sintering Yield, daily consumption raw materials for sintering total amount, second batch charge gross weight are also set up in addition（Kg), once
Prewired charge gross weight（Kg) etc., proportioning belt speed（m/min)；
Wherein daily consumption raw material total amount=target Sintering Yield/sintering output coefficient；
Second batch charge gross weight（Kg)=daily consumption raw materials for sintering total amount/1440/ proportioning belt speed（m/min)×
1000。
Once prewired charge gross weight（Kg)=second batch charge gross weight（Kg once prewired iron content used in) × second batch
Material proportion scale.
Further, described dispensing operation monitoring management subsystem is also included based on Weighing type material position in each material dosing bin
The material position and Weight control of SINTERING PRODUCTION raw material in meter monitoring material dosing bin, material dosing bin feeding are excessively likely to result in and overflow outward
During material, weighing level indicator can send the cue for reducing or stopping to material dosing bin feeding；When the sintering in material dosing bin
When raw materials for production are very few or can descend without material, weighing level indicator can send increase to material dosing bin feed or the signal of charging；
Further, described dispensing operation monitoring management subsystem application second control system network, data network communication,
Parameter acquisition processing meanss, sintering deposit composition and cost of production budget Controlling model, proportioning setting program and control computation model
By the bicyclic Ethernet of standard, man-machine interface/programmable device, PC server, PLC central processing units, remote input-output services station etc.
Computer software-hardware system and industry automatic control device composition.
Present invention beneficial effect compared to existing technology：
The present invention is surveyed for lacking timely and effectively SINTERING PRODUCTION cost in current many sintering plant dispensing operations and management
Calculation, control device, establish a kind of secondary Automatic Burden Control System of sintering for realizing production cost observing and controlling, and the system is realized
Sintering deposit composition and production cost according to measuring and calculating instructs the SINTERING PRODUCTION crude fuel proportioning for selecting economical rationality, realizes sintering
Production general expenses scientific and effective management and control, is that sintering deposit low cost production creates good conditions.Specifically：
（1）This Automatic Burden Control System integrates SINTERING PRODUCTION management and batch operation process control, realizes sintering
Clear and definite, convenient practical, the easy-operating automatic proportioning control volume of the division of labor such as dispensing basic operation and control function, measuring and calculating function
System.System can improve sintered material degree of accuracy, realize sintering deposit composition steady quality.
（2）This control system is introduced sintering deposit composition in dispensing operation monitoring management subsystem and is determined with production cost measuring and calculating
Plan model, with reference to sintering deposit composition and production cost results of measuring, selects the SINTERING PRODUCTION proportioning raw materials of economical rationality, realizes burning
Knot production general expenses scientific and effective management and control, realizes accurate dispensing, is that inexpensive SINTERING PRODUCTION creates good conditions.
（3）Purchase of goods and materials supply department may be referred to the production cost results of measuring of the system sintering deposit and purchase iron mine on demand
Etc. SINTERING PRODUCTION raw material, the wasting of resources is distributed and reduce beneficial to social resources rationally, realize good economic results in society.
Description of the drawings
Fig. 1 is the control principle drawing of the present invention；
Fig. 2 is to sinter once pre- proportioner, the structural representation of sintering second batch device in the present invention；
Fig. 3 is the structural representation for sintering once single proportioner in pre- proportioner or sintering second batch device；
Fig. 4 is the closed loop PID/feedback control principle drawing of the discharge quantity deviation that single proportioner is applied in the present invention.
Specific embodiment
The present invention is described in further detail for specific examples below.
As shown in figure 1, a kind of secondary Automatic Burden Control System of the sintering for realizing production cost observing and controlling, described control system
System includes sintering once pre- proportioner, sintering second batch device and dispensing operation monitoring management subsystem, described sintering
Once pre- proportioner, for by various iron-bearing materials（Containing miscellaneous material）Carry out according to a certain percentage preparing, mix to obtain iron content
Pre- dispensing, realizes that iron-bearing material premix, granularmetric composition are reasonably combined；Sintering second batch device, realizes the pre- dispensing of iron content, fuel
（Coke powder, anthracite）, flux（Quick lime, limestone）, the cold various sintering crude fuels such as return mine are carried out accurately according to a certain percentage
Batch operation；Dispensing operation monitoring management subsystem, completes man machine interface formulation monitor, the transmission of SINTERING PRODUCTION raw material chemical analysis
Select and perform with the measuring and calculating of management, sintering deposit composition and production cost, proportioning raw materials, command control sintering once pre- dispensing dress
Put, sinter the batch operation overall process of second batch device；
As shown in Figure 2,3, once pre- proportioner includes material dosing bin 1, sets with sintering second batch device sintering respectively
Put the weighing level indicator 2 in material dosing bin, the material distribution disk 3 below material dosing bin, and material distribution disk connection electricity
Machine 4, the converter 5 being connected with motor, and material distribution disk be correspondingly arranged dispensing electronic belt scale 6, under dispensing electronic belt scale
The total belt of dispensing 7 of side；Once pre- proportioner includes multiple material dosing bins to sintering, loads various needed for SINTERING PRODUCTION respectively
Iron-bearing material, sintering second batch device also include multiple material dosing bins, and it is once prewired that each material dosing bin loads sintering respectively
Material, fuel, flux, cold return mine；Described iron-bearing material have iron ore concentrate, fine iron ore, return mine, mill scale, gravitational dust collection ash, fuel
For coke powder, anthracite, flux is quick lime, limestone；On the SINTERING PRODUCTION feed proportioning production line of the present invention, converter 5
By the rotating speed for changing frequency and voltage controlled motor 4, the rotating speed of motor 4 is sent to material distribution disk 3 by connecting gear, so as to
So that the rotary speed of material distribution disk 3 is controlled, SINTERING PRODUCTION raw material falls dispensing electronic belt scale 6 through material distribution disk 3
On, then fall on the total belt of dispensing 7, the SINTERING PRODUCTION raw material in each material dosing bin is proportionally on total 7 upper strata of belt of dispensing
Folded mixing, into next step SINTERING PRODUCTION operation；
Dispensing operation monitoring management subsystem includes sintering once pre- proportioner, sintering second batch device automatic blending
Control system, the closed loop PID/feedback of described Automatic Burden Control System based on each 3 discharge quantity deviation of material distribution disk are controlled；
Gravity sensor on dispensing electronic belt scale 6 measures the actual discharge quantity of each material distribution disk 3, according to sintering deposit
Composition and cost of production budget Controlling model, proportioning setting program and control computation model, select the SINTERING PRODUCTION of economical rationality
Proportioning raw materials, the theoretical discharge quantity of the material distribution disk 3 drawn according to the SINTERING PRODUCTION proportioning raw materials for selecting economical rationality with it is above-mentioned
Gravity sensor on dispensing electronic belt scale 6 measures the actual discharge quantity of each material distribution disk 3 and is compared and draws discharge quantity
Deviation, discharge quantity deviation are transferred to converter 5 by PLC output signals after the PID controller computing of PLC, and converter 5 leads to
The rotating speed crossed 4 rotating speed of change FREQUENCY CONTROL motor and then control material distribution disk 3 realizes that discharge quantity is adjusted, and is formed and is based on material distribution disk
The closed loop PID/feedback control of 3 discharge quantity deviations；
Sintering deposit composition is built upon base with cost of production budget Controlling model, proportioning setting program and control computation model
The Iron Ore Matching in Sintering computational mathematics model of material gross mass balance and linear programming principle in sintering deposit production process；The total matter of material
What amount balance was carried out on the basis of being built upon the law of conservation of matter, i.e., it is necessary into the material gross mass in sintering production process
The gross mass of the various products discharged equal to the process；The mathematical operation model developed based on linear programming principle is complicated to solve
Mathematical calculation problem is provided convenience, and the mathematical operation model for setting up scientific and efficient with linear programming can solve above-mentioned complexity
Iron Ore Matching in Sintering is calculated and is required with the measuring and calculating of sintering deposit production cost；The mathematical model mainly includes SINTERING PRODUCTION once pre- dispensing iron content
The measuring and calculating of raw material chemical analysis, second batch sintering finished ores composition are calculated, production expense of raw materials is calculated, processing charges is calculated,
The measuring and calculating of sintering deposit production cost, sintered material operating parameter are arranged；The mathematical model is applied to iron and steel metallurgical industry blast furnace ironmaking
Enter the production of stove sintering deposit precisely efficient burdening calculation and production cost measuring and calculating；Can also be used for sintering Iron Ore Powder buying chemistry into
Part is evaluated and science decision, by certain Iron Ore Powder chemical analysis to be purchased and estimated price Parameters Input Unit, according to automatically
Finished product sintering deposit composition obtained by burdening calculation is divided with checking this kind of Iron Ore Powder is required in terms of whether meeting company's blast furnace feeding composition
Analysis judges pros and cons, with reference to the whether selected buying object of sintering deposit production cost results of measuring synthetic determination and the suitable iron mine of judge
Powder purchasing price；
SINTERING PRODUCTION once pre- dispensing iron-bearing material chemical analysis measuring and calculating, the measuring and calculating of second batch sintering finished ores composition, life
The measuring and calculating of product expense of raw materials, processing charges measuring and calculating, the measuring and calculating of sintering deposit production cost, sintered material operating parameter are arranged and are specifically included
Herein below：
1st, once pre- dispensing iron-bearing material chemical analysis measuring and calculating
Various iron-bearing materials SINTERING PRODUCTION needed for are loaded in pre- material dosing bin respectively once, such as iron ore concentrate, fine iron ore, cold
Return mine, mill scale, gravitational dust collection ash, by various iron-bearing material chemical analysis statistics, be input to mathematical model, including：TFe、
FeO、MnO、TiO2、SiO2、Al2O3、CaO、MgO、Fe2O3, scaling loss, P2O5、SO3Percentage ratio number, it is desirable to which every composition summation meets
100, once pre- dispensing proportioning sum total adds up to 100 to each individual event iron-bearing material；
The pre- dispensing water content W of gained after once prewired iron-bearing material mixesWater=∑（Each individual event iron-bearing material Primary batching system
Proportioning × respective water content）/100；
Once after prewired iron-bearing material mixing, the various iron-bearing material chemical analysis measure formulas of the pre- dispensing of gained are：
∑ each individual event iron-bearing material once pre- dispensing proportioning part ×（The respective water contents of 100-）× each individual event iron-bearing material
Composition }/（100-WWater）；
2nd, second batch sintering finished ores composition measuring and calculating
The once prewired ferric charge that loaded in second batch feed bin respectively, fuel（Coke powder, anthracite）, flux（Quick lime,
Limestone）, it is cold return mine, its chemical analysis also include fixed carbon, the percentage ratio number of fugitive constituent, also require that sintering deposit raw materials for production
Every composition summation meets 100, and each individual event raw material second batch proportioning sum total adds up to 100；
The measuring and calculating of second batch sintering finished ores composition includes TFe, FeO, MnO, TiO2、SiO2、Al2O3, CaO, MgO, S, P,
Each individual event composition measure formula is：
∑（Each second batch individual event raw material siccative amount needed for one ton of sintering deposit of production × each individual event iron-bearing material composition sintering
Residual volume）/100；
It is each needed for each second batch individual event raw material siccative amount=one ton of production sintering deposit needed for one ton of sintering deposit of production secondary to match somebody with somebody
Material list item raw material wet feed amount ×（The respective water contents of 100-）/100；
Each second batch individual event raw material wet feed amount=each individual event raw material second batch proportioning/burning needed for one ton of sintering deposit of production
Knot output coefficient；
Sintering output coefficient=∑（Residual volume after one ton of wet compound sintering in sintering production process）/1000；
∑（Residual volume after one ton of wet compound sintering in sintering production process）=∑（Once prewired ferric charge, fuel（It is burnt
Powder, anthracite）, flux（Quick lime, limestone etc.）, residual volume after the cold raw material sintering such as return mine）；
Residual volume=each individual event raw material second batch proportioning after each second batch individual event raw material sintering ×（The respective moisture content of 100-
Content）/ 100 × (100- desulfurization amounts-fixed carbon-fugitive constituent-scaling loss)/100；
3rd, production is calculated with expense of raw materials
Production expense of raw materials measuring and calculating is including once prewired ferric charge, fuel（Coke powder, anthracite）, flux（Quick lime, stone
Lime stone）, cold raw materials for production fee calculating of returning mine；
Once { each individual event iron-bearing material butt enters the price at factory to prewired ferric charge expense=∑（Unit：Yuan/ton）/ 100 × once
Prewired iron-bearing material butt consumption × each individual event iron-bearing material once pre- dispensing proportioning }；
Fuel, flux, { each individual event raw material butt enters the price at factory to the cold second batch raw materials for production expense=∑ such as return mine（Unit：
Yuan/ton）/ 100 × each individual event raw material butt consumption }；
4th, SINTERING PRODUCTION processing charges measuring and calculating
Processing charges includes auxiliary material, manufacturing expense, power cost, wage, employee's benefitss；
5th, reclaim evaluating project economic benefit
Recovery project includes recycled dust removing ashes, desulfurated plaster；
6th, sintering deposit production cost measuring and calculating
Sintering deposit production cost=production expense of raw materials+SINTERING PRODUCTION processing charges-recovery Project Benefit
7th, sintered material operating parameter is arranged
Sintered material operating parameter arrange be capable of achieving using each individual event iron-bearing material once the input of pre- dispensing proportioning and correct,
Each individual event SINTERING PRODUCTION raw material second batch proportioning input and amendment, realize sintering deposit R2（Dual alkalinity）Adjust；
Target Sintering Yield, daily consumption raw materials for sintering total amount, second batch charge gross weight are also set up in addition（Kg), once
Prewired charge gross weight（Kg) etc., proportioning belt speed（m/min)；
Wherein daily consumption raw material total amount=target Sintering Yield/sintering output coefficient；
Second batch charge gross weight（Kg)=daily consumption raw materials for sintering total amount/1440/ proportioning belt speed（m/min)×
1000；
Once prewired charge gross weight（Kg)=second batch charge gross weight（Kg once prewired iron content used in) × second batch
Material proportion scale；
Sintering deposit composition can complete existing with cost of production budget Controlling model, proportioning setting program and control computation model
Have that basic ingredients decision model in Automatic Burden Control System can realize according to needed for ironmaking production sintering deposit target output,
The chemical analysis of the pre- dispensing of iron content, used in sintering production other raw materials（Dedusting ash, it is cold return mine, quick lime, coke powder）Chemical analysis,
The factors such as the target product parameter such as sintering deposit composition, procedure parameter qualificationss and fuel moisture content, by storing in computer
Expert system database calculate the total stuff amount of sintering deposit raw materials for production, various participation dispensings the production of theoretical sintering deposit it is former
The proportioning of material, measuring and calculating simulate the sintering deposit chemical analysis of theory；Precisely efficient sintering deposit production can also further be realized
Forecasting of cost, embodies the economic rationality for realizing sintering deposit production, according to finished product sintering deposit chemical analysis and the production of measuring and calculating
Cost is combined and determines optimum proportion ratio, is reached optimization Iron Ore Matching in Sintering structure, is realized the target of sintering deposit production low cost；And can
According to the chemical analysis of Iron Ore Matching in Sintering result of calculation Iron Ore Powder to be purchased to used in sintering production carry out in time, the evaluation of science, just
Iron Ore Powder turn of the market is followed the trail of in purchase of goods and materials department, Iron Ore Powder purchase cost is reduced；
Described dispensing operation monitoring management subsystem application second control system network, data network communication, parameter are adopted
Collection processing meanss, sintering deposit composition and cost of production budget Controlling model, proportioning setting program and control computation model are by standard
The computers such as bicyclic Ethernet, man-machine interface/programmable device, PC server, PLC central processing units, remote input-output services station
Software-hardware system and industry automatic control device composition.
In another preferred embodiment of the invention, dispensing operation monitoring management subsystem is also included based on each dispensing
In feed bin 1, weighing level indicator 2 monitors the material position and Weight control of SINTERING PRODUCTION raw material in material dosing bin 1,1 feeding of material dosing bin
When being excessively likely to result in unrestrained material outward, weighing level indicator 2 can send and reduce or stop to the prompting of 1 feeding of material dosing bin to believe
Number；When the SINTERING PRODUCTION raw material in material dosing bin 1 is very few or can descend without material, weighing level indicator 2 can send increase to dispensing
1 feed of feed bin or the signal of charging.
In sum, presently preferred embodiments of the present invention is these are only, is not intended to limit protection scope of the present invention.
All any modification, equivalent substitution and improvements within the spirit and principles in the present invention, made etc., should be included in the present invention's
Within protection domain.
Claims (8)
1. the secondary Automatic Burden Control System of a kind of sintering for realizing production cost observing and controlling, it is characterised in that：Described control system
System includes sintering once pre- proportioner, sintering second batch device and dispensing operation monitoring management subsystem；Sintering is once pre-
Proportioner includes material dosing bin, the weighing level indicator being arranged in material dosing bin, position respectively with sintering second batch device
Material distribution disk, the motor being connected with material distribution disk, the converter being connected with motor and material distribution disk pair below the material dosing bin
The total belt of dispensing below the dispensing electronic belt scale that should arrange, dispensing electronic belt scale；Once pre- proportioner is included sintering
Multiple material dosing bins, load the various iron-bearing materials needed for SINTERING PRODUCTION respectively, and sintering second batch device is also matched somebody with somebody comprising multiple
Material feed bin, each material dosing bin load respectively sintering once pre- dispensing, fuel, flux, cold return mine；
Dispensing operation monitoring management subsystem includes sintering once pre- proportioner, sintering second batch device Automatic Burden Control
System, the closed loop PID/feedback of described Automatic Burden Control System based on each material distribution disk discharge quantity deviation are controlled；
The gravity sensor that dispensing electronic belt is deserved to be called measures the actual discharge quantity of each material distribution disk, according to sintering deposit composition with
Cost of production budget Controlling model, proportioning setting program and control computation model, the SINTERING PRODUCTION raw material for selecting economical rationality are matched somebody with somebody
Than, the theoretical discharge quantity of the material distribution disk drawn according to the SINTERING PRODUCTION proportioning raw materials for selecting economical rationality and above-mentioned dispensing electronics
The gravity sensor that belt is deserved to be called measures the actual discharge quantity of each material distribution disk and is compared and draws discharge quantity deviation, discharge quantity
Deviation is transferred to converter by PLC output signals after the PID controller computing of PLC, and converter is by changing FREQUENCY CONTROL
The rotating speed of motor speed and then control material distribution disk realizes that discharge quantity is adjusted, and forms the closed loop based on material distribution disk discharge quantity deviation
PID/feedback is controlled.
2. the secondary Automatic Burden Control System of a kind of sintering for realizing production cost observing and controlling according to claim 1, which is special
Levy and be：Described sintering once pre- proportioner, for various iron-bearing materials containing miscellaneous material are matched somebody with somebody according to a certain percentage
To obtain the pre- dispensing of iron content, system, mixing realize that iron-bearing material premix, granularmetric composition are reasonably combined；Sintering second batch device, it is real
The pre- dispensing of existing iron content, fuel, flux, cold various sintering crude fuels of returning mine carry out accurate dosing operation according to a certain percentage；Dispensing
Operation monitoring management subsystem, completes man machine interface formulation monitor, the transmission of SINTERING PRODUCTION raw material chemical analysis and management, sintering deposit
Composition is selected and is performed with production cost measuring and calculating, proportioning raw materials, commands control sintering once pre- proportioner, sintering second batch
The batch operation overall process of device, fuel are coke powder, anthracite, and solvent is quick lime, limestone.
3. the secondary Automatic Burden Control System of a kind of sintering for realizing production cost observing and controlling according to claim 1, which is special
Levy and be：Described iron-bearing material have iron ore concentrate, fine iron ore, return mine, mill scale, gravitational dust collection ash, fuel is coke powder, smokeless
Coal, flux are quick lime, limestone.
4. the secondary Automatic Burden Control System of a kind of sintering for realizing production cost observing and controlling according to claim 1, which is special
Levy and be：Described sintering deposit composition can with cost of production budget Controlling model, proportioning setting program and control computation model
Complete the sintering deposit mesh according to needed for ironmaking production that basic ingredients decision model in existing Automatic Burden Control System can be realized
Mark yield, the chemical analysis of the pre- dispensing of iron content, the chemical analysis of used in sintering production other raw materials, sintering deposit composition target product ginseng
Number, procedure parameter qualificationss and fuel moisture content factor, are calculated by the expert system database stored in computer
The total stuff amount of sintering deposit raw materials for production, the proportioning of the theoretical sintering deposit raw materials for production of various participation dispensings, measuring and calculating simulate theory
Sintering deposit chemical analysis；Precisely efficient sintering deposit production cost prediction can also be further realized, realization sintering is embodied
The economic rationality of ore deposit production, is combined determination optimum proportion ratio according to the finished product sintering deposit chemical analysis of measuring and calculating with production cost
Example, reaches optimization Iron Ore Matching in Sintering structure, realizes the target of sintering deposit production low cost；And can be according to Iron Ore Matching in Sintering result of calculation pair
The chemical analysis of used in sintering production Iron Ore Powder to be purchased carry out in time, the evaluation of science, be easy to purchase of goods and materials department follow the trail of iron mine
Powder turn of the market, reduce Iron Ore Powder purchase cost, other raw materials be dedusting ash, it is cold return mine, quick lime, coke powder.
5. the secondary Automatic Burden Control System of a kind of sintering for realizing production cost observing and controlling according to claim 1, which is special
Levy and be：Described sintering deposit composition is to build with cost of production budget Controlling model, proportioning setting program and control computation model
Stand in the Iron Ore Matching in Sintering computational mathematics model with linear programming principle based on material gross mass balance in sintering deposit production process；Thing
What material gross mass balance was carried out on the basis of being built upon the law of conservation of matter, i.e., into the total matter of material in sintering production process
Amount is necessarily equal to the gross mass of the various products that the process is discharged；It is solution based on the mathematical operation model that linear programming principle is developed
Certainly complex mathematical computations problem is provided convenience, and the mathematical operation model for setting up scientific and efficient with linear programming can be solved
State complicated Iron Ore Matching in Sintering to calculate and the measuring and calculating requirement of sintering deposit production cost；The mathematical model mainly includes that SINTERING PRODUCTION is once prewired
The chemical analysis measuring and calculating of material iron-bearing material, the measuring and calculating of second batch sintering finished ores composition, production expense of raw materials measuring and calculating, processing charges
Measuring and calculating, the measuring and calculating of sintering deposit production cost, sintered material operating parameter are arranged；The mathematical model is applied to iron and steel metallurgical industry blast furnace
Smelt iron into stove sintering deposit production precisely efficient burdening calculation and production cost measuring and calculating；Can also be used for sintering Iron Ore Powder buyingization
Study part to evaluate and science decision, by certain Iron Ore Powder chemical analysis to be purchased and estimated price Parameters Input Unit, foundation
Automatic blending calculates gained finished product sintering deposit composition to check this kind of Iron Ore Powder is wanted in terms of whether meeting company's blast furnace feeding composition
Ask, analysis judges pros and cons, it is suitable with reference to the whether selected buying object of sintering deposit production cost results of measuring synthetic determination and judge
Iron Ore Powder purchasing price.
6. the secondary Automatic Burden Control System of a kind of sintering for realizing production cost observing and controlling according to claim 5, which is special
Levy and be：Described SINTERING PRODUCTION once survey by pre- dispensing iron-bearing material chemical analysis measuring and calculating, second batch sintering finished ores composition
Calculate, production expense of raw materials is calculated, processing charges is calculated, sintering deposit production cost is calculated, sintered material operating parameter arranges tool
Body includes herein below：
（1）Once pre- dispensing iron-bearing material chemical analysis measuring and calculating
Once load the various iron-bearing materials needed for SINTERING PRODUCTION in pre- material dosing bin respectively, iron ore concentrate, fine iron ore, it is cold return mine,
Mill scale, gravitational dust collection ash, by various iron-bearing material chemical analysis statistics, are input to mathematical model, including：TFe、FeO、MnO、
TiO2、SiO2、Al2O3、CaO、MgO、Fe2O3, scaling loss, P2O5、SO3Percentage ratio number, it is desirable to which every composition summation meets 100, each list
Once pre- dispensing proportioning sum total adds up to 100 to item iron-bearing material；
The pre- dispensing water content W of gained after once prewired iron-bearing material mixesWater=∑（Each individual event iron-bearing material Primary batching system proportioning
× respective water content）/100；The once various iron-bearing material chemical analysis measuring and calculating of the pre- dispensing of gained after prewired iron-bearing material mixing
Formula is：
∑ each individual event iron-bearing material once pre- dispensing proportioning part ×（The respective water contents of 100-）× each individual event iron-bearing material into
Part/（100-WWater）；
（2）Second batch sintering finished ores composition is calculated
The once prewired ferric charge that loaded in second batch feed bin respectively, fuel, flux, it is cold return mine, its chemical analysis also includes
The percentage ratio number of fixed carbon, fugitive constituent, also requires that sintering deposit raw materials for production items composition summation meets 100, each individual event raw material
Second batch proportioning sum total adds up to 100；
The measuring and calculating of second batch sintering finished ores composition includes TFe, FeO, MnO, TiO2、SiO2、Al2O3, CaO, MgO, S, P, each list
Composition measure formula is：
∑（Each second batch individual event raw material siccative amount needed for one ton of sintering deposit of production × each individual event iron-bearing material composition sintering is remaining
Amount）/100；
Each second batch list needed for each second batch individual event raw material siccative amount=one ton of production sintering deposit needed for one ton of sintering deposit of production
Item raw material wet feed amount ×（The respective water contents of 100-）/100；
Each second batch individual event raw material wet feed amount=each individual event raw material second batch proportioning/sintering needed for one ton of sintering deposit of production is produced
Go out coefficient；
Sintering output coefficient=∑（Residual volume after one ton of wet compound sintering in sintering production process）/1000；
∑（Residual volume after one ton of wet compound sintering in sintering production process）=∑（Once prewired ferric charge, fuel, flux, cold
Residual volume after raw material of returning mine sintering）；
Residual volume=each individual event raw material second batch proportioning after each second batch individual event raw material sintering ×（Each moisture content contains 100-
Amount）/ 100 × (100- desulfurization amounts-fixed carbon-fugitive constituent-scaling loss)/100；
（3）Production is calculated with expense of raw materials
The measuring and calculating of production expense of raw materials is including once prewired ferric charge, fuel, flux, cold raw materials for production fee calculating of returning mine；
Once { each individual event iron-bearing material butt enters the price at factory to prewired ferric charge expense=∑（Unit：Yuan/ton）/ 100 × once prewired
Iron-bearing material butt consumption × each individual event iron-bearing material once pre- dispensing proportioning }；
Fuel, flux, { each individual event raw material butt enters the price at factory to cold second batch raw materials for production expense=∑ of returning mine（Unit：Yuan/ton）/
100 × each individual event raw material butt consumption }；
（4）SINTERING PRODUCTION processing charges is calculated
Processing charges includes auxiliary material, manufacturing expense, power cost, wage, employee's benefitss；
（5）Reclaim evaluating project economic benefit
Recovery project includes recycled dust removing ashes, desulfurated plaster；
（6）Sintering deposit production cost is calculated
Sintering deposit production cost=production expense of raw materials+SINTERING PRODUCTION processing charges-recovery Project Benefit；
（7）Sintered material operating parameter is arranged
Sintered material operating parameter arranges and is capable of achieving to utilize each individual event iron-bearing material once pre- dispensing proportioning input and amendment, each list
The input of item SINTERING PRODUCTION raw material second batch proportioning and amendment, realize sintering deposit R2（Dual alkalinity）Adjust；
Target Sintering Yield, daily consumption raw materials for sintering total amount, second batch charge gross weight are also set up in addition（Kg it is), once prewired
Charge gross weight（Kg), proportioning belt speed（m/min)；
Wherein daily consumption raw material total amount=target Sintering Yield/sintering output coefficient；
Second batch charge gross weight（Kg)=daily consumption raw materials for sintering total amount/1440/ proportioning belt speed（m/min)×1000；
Once prewired charge gross weight（Kg)=second batch charge gross weight（Kg in) × second batch, once prewired ferric charge used is matched somebody with somebody
Material ratio, fuel is coke powder, anthracite, flux are quick lime, limestone.
7. the secondary Automatic Burden Control System of a kind of sintering for realizing production cost observing and controlling according to claim 1, which is special
Levy and be：Described dispensing operation monitoring management subsystem also includes matching somebody with somebody based on weighing level indicator monitoring in each material dosing bin
The material position and Weight control of SINTERING PRODUCTION raw material in material feed bin, when material dosing bin feeding can excessively cause to overflow material outward, Weighing type
Level-sensing device can send the cue for reducing or stopping to material dosing bin feeding；When the SINTERING PRODUCTION raw material in material dosing bin it is very few
Or when can descend without material, weighing level indicator can send increase to material dosing bin feed or the signal of charging.
8. the secondary Automatic Burden Control System of a kind of sintering for realizing production cost observing and controlling according to claim 1, which is special
Levy and be：Described dispensing operation monitoring management subsystem application second control system network, data network communication, parameter acquisition
Processing meanss, sintering deposit composition and cost of production budget Controlling model, proportioning setting program and control computation model are double by standard
Ring Ethernet, man-machine interface/programmable device, PC server, PLC central processing units, remote input-output services station computer are soft
Part-hardware system and industry automatic control device composition.
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| CN107312927A (en) * | 2017-07-30 | 2017-11-03 | 合肥徽工工业自动化工程有限公司 | A kind of method of sintering deposit automatic blending |
| CN108121689A (en) * | 2018-01-10 | 2018-06-05 | 上海慧安科技股份有限公司 | A kind of Iron Ore Powder ironmaking cost measuring method |
| CN110724813B (en) * | 2018-06-29 | 2021-02-19 | 宝山钢铁股份有限公司 | Online adjusting system and method for alkalinity of sinter |
| CN109346136B (en) * | 2018-12-10 | 2021-01-19 | 武汉钢铁有限公司 | Method and device for predicting particle size content of mixture produced by sintering |
| CN110484714B (en) * | 2019-05-17 | 2021-04-23 | 宝钢湛江钢铁有限公司 | Method for improving quality of sinter by improving proportion of sinter materials |
| CN115106189B (en) * | 2022-06-08 | 2024-04-30 | 淮南矿业(集团)有限责任公司 | Implementation method and implementation system for maximizing benefits of coal preparation plant |
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