CN105032041B - A kind of efficient gas-water separator - Google Patents

A kind of efficient gas-water separator Download PDF

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Publication number
CN105032041B
CN105032041B CN201410854681.8A CN201410854681A CN105032041B CN 105032041 B CN105032041 B CN 105032041B CN 201410854681 A CN201410854681 A CN 201410854681A CN 105032041 B CN105032041 B CN 105032041B
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China
Prior art keywords
diversion
diversion component
water
secondary separation
mist
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CN201410854681.8A
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CN105032041A (en
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刘柏藩
李雪琴
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Shenzhen Hongrijia Depurate Facility Science & Technology Co Ltd
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Shenzhen Hongrijia Depurate Facility Science & Technology Co Ltd
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  • Separating Particles In Gases By Inertia (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The present invention provides a kind of efficient gas-water separator, the moisture trap includes tube head, pipe shaft, diversion component, secondary separation diversion trench, water mist, oil mist collector and air guided guiding device, tube head includes the pipe shaft connector for being arranged at lower end and diversion component connector, is arranged at the air inlet of front end and is arranged at the gas outlet of rear end, diversion component connector connection diversion component top, secondary separation diversion trench is equipped in the middle part of diversion component and assembles position, lower end oral area is designed with inner circle outer channel cylinder;Secondary separation diversion trench assembles position by secondary separation diversion trench and is socketed in the middle part of diversion component, water mist, oil mist collector and air guided guiding device are socketed on diversion component and successively positioned at secondary separation diversion trench tops, pipe shaft inner wall sleeve is arranged on the inner circle outer channel cylinder of diversion component, outer wall is connected to the pipe shaft connector of tube head lower end after diversion component and its secondary separation diversion trench of socket, water mist, oil mist collector and air guided guiding device.

Description

A kind of efficient gas-water separator
Technical field
It is the present invention relates to a kind of moisture trap more particularly to high using the quality requirement of gas for terminal device Efficient gas-water separator.
Background technology
Compressed air is to be only second to the second largest power source of electric power, and is the technique source of the gas to serve many purposes, should With scope throughout environmental protection, automobile making, oil, chemical industry, metallurgy, electric power, machinery, light industry, weaving, electronics, food, medicine, life The industries such as change, national defence, scientific research and department.
It is well known that compressed air gas source derives from atmosphere, contain considerable impurity in air, mainly have:Solid About containing 100,000,000 4 thousand ten thousand particles in every cubic metre in microparticle-atmospheric environment, wherein about 80% smaller in seize than 2 μm, The powerless elimination of air compressor machine filter, in addition, the carbide of grinding, anvil cinder and oil also can be constantly generated inside air compressor system, he By the abrasion for accelerating gas equipment, cause seal failure.Relative humidity is generally up to more than 65% in moisture content-air, through pressure After contracting condensation, wet saturated air is become, and the liquid water droplets for having carried secretly big, terminal device, pipeline and invention corrosion will be caused, Oil content-high speed, the air compressor machine of high temperature operation play lubricating action, sealing function using lubricating oil, but polluted compressed air.Institute With:To ensure the safe handling of terminal device, the purification of compressed gas is necessary.
Existing cleaning equipment is formed by separator and multiple combination of filters, to reach preferable compressed air quality; Existing technical conditions are that compressed air is carried out stage purification;Number of filters needs branched combination of filters to complete.Prime Separation rear class filtration, purification just can guarantee effect.Due to different work condition environments, such as:It is existing when low gas pressure and flow velocity The due efficiency of performance that cleaning equipment will cannot be stablized, directly affects purified air quality;Gas-water separation efficiency is lower, Water mist of gas and mist of oil residual are more.Due to prior art separator-filter for water mist, mist of oil without cohesion function, filter Filter core is easily moist in use blocks, and causes pressure drop excessive, causes the waste of the energy and rear end using effect.It can not meet high-quality The demand of amount.
During the use of prior art reality, the high efficiency separation of moisture trap is realized, it is necessary to meet certain Required pressure and flow velocity, when unstable or when cannot meet certain requirements, prior art air water point occur in pressure and flow velocity Separative efficiency from device will appear from wild effect.In addition prior art moisture trap can not collect separation water mist and mist of oil. The compressed air that demand is wanted to dry, can only increase equipment on compressed air pipe, as absorption drier and freezing type are dried Machine.Integral device operation needs to expend substantial amounts of electric power.Energy consumption waste is serious.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of gas-water separations, and there is water mist, mist of oil to collect separation function, fit For the efficient gas-water separator of high and low flow velocity.
In order to achieve the above object, a kind of efficient gas-water separator of the present invention, the moisture trap include tube head, pipe shaft, loudspeaker The diversion component of shape structure has the secondary separation diversion trench of vane structure, water mist, oil mist collector and air guided water conservancy diversion dress Put, the tube head include being arranged at the pipe shaft connector of lower end with diversion component connector, be arranged at the air inlet of front end and set The gas outlet of rear end is placed in, the diversion component connector connects the diversion component top, is equipped in the middle part of the diversion component Secondary separation diversion trench assembles position, and lower end oral area is designed with inner circle outer channel cylinder;The secondary separation diversion trench passes through described Secondary separation diversion trench assembling position is socketed in the middle part of the diversion component, the water mist, oil mist collector and described air guided Guiding device is socketed on the diversion component and successively positioned at the secondary separation diversion trench top, and the pipe shaft inner wall is arranged In the inner circle outer channel cylinder of the diversion component, outer wall is through the diversion component and its secondary separation water conservancy diversion of socket Slot is connected to the pipe shaft connector of the tube head lower end after the water mist, oil mist collector and the air guided guiding device.
Wherein described diversion component upper port is equipped with the sealing device being connected with pipe in tube head.
Wherein described water mist, oil mist collector and the diversion component are tightly connected.
It is cambered surface collecting region in the middle part of wherein described water mist, oil mist collector.
Wherein described secondary separation diversion trench lower end is in bell mouth shape.
Wherein described pipe shaft bottom is provided with the support position of bone, is supported for the installation of the diversion component.
Static region is equipped between wherein described pipe shaft bottom and the diversion component lower end.
Wherein described secondary separation diversion trench is equipped with shunting and intercepts groove, for the collection to water mist, mist of oil and to gas Radiating and cooling.
Efficient gas-water separator difference from prior art of the present invention is that the present invention achieves following technique effect:
1st, moisture trap of the present invention is provided simultaneously with gas-water separation;The collection of water mist, mist of oil;Adapt to different pressures stream Speed;Keep the gas-water separation efficiency of high efficiency smooth.
2nd, since moisture trap of the present invention is with water mist, mist of oil collecting function and radiating and cooling function, in compressed air Water mist and mist of oil collect after discharged, make its separate after compressed air keep dry state, in actual use, this Absorption drier and freezing type drier in the alternative original pressure air pipeline of device, so as to reach energy-saving effect.
3rd, this present invention moisture trap is simple in structure, dependable performance, can be reached with the carry out gas-water separation of stability and high efficiency With can adapt to the mesh of various air pressure work condition environments.
The invention will be further described below in conjunction with the accompanying drawings.
Description of the drawings
Fig. 1 is the structure diagram of gas and water separator of the present invention;
Fig. 2 is the explosive view of gas and water separator of the present invention;
Fig. 3 is sectional view at A-A in Fig. 2;
Fig. 4 is first separation vane top view of the present invention;
Fig. 5 is sectional view at A-A in Fig. 4;
Fig. 6 is water mist of the present invention, oil mist collector top view;
Fig. 7 is sectional view at A-A in Fig. 6;
Fig. 8 secondary separation vane top views of the present invention;
Fig. 9 is Fig. 8 left views;
Figure 10 is diversion component top view of the present invention;
Figure 11 is sectional view at A-A in Fig. 6;
Figure 12 is moisture trap installation procedure schematic diagram of the present invention;
Figure 13 is the structure diagram of moisture trap of the present invention.
Reference sign:2- diversion components;3- secondary separation diversion trenches;4- water mists, oil mist collector;5- is air guided Guiding device;6- tube heads;7- tube heads gas outlet;8- tube head air inlets;9- pipe shafts;10- static regions.
Specific embodiment
Below in conjunction with drawings and examples, the technical characteristic above-mentioned and other to the present invention and advantage are made in more detail It is bright.
As shown in Figure 1-Figure 11, including diversion component 2,2 section of diversion component is loudspeaker to efficient gas-water separator of the present invention Shape structure, 2 upper port of diversion component are connected by being tightly connected with the inner circle seal of tube of tube head 6, and middle part is led equipped with secondary separation Chute assembles position and sealed connection, lower end oral area are designed with inner circle outer channel cylinder;Water mist, oil mist collector 4 are mounted on secondary It separates on diversion trench 3, forms sealed groove, realize the separator of low flow velocity;Secondary separation diversion trench 3 is further configured with blocking Cohesion groove is cut, forms secondary collecting region;Water mist, 4 middle part of oil mist collector are designed as cambered surface collecting zone, and gas is by arc surface It is directed into secondary separation diversion trench 3;Air guided 5 inner circle of guiding device is connected with 2 outer circle of diversion component by water mist, mist of oil receipts Storage 4 is compacted, and rotary air directional stream-guidance device 5 utilizes the bayonet unit on diversion component 2 and air guided guiding device 5 Secondary separation diversion trench 3 and water mist, the cover board of oil mist collector 4 are blocked into compression, 6 front end of tube head is equipped with tube head air inlet 8, after End is provided with tube head gas outlet 7, and 9 inner wall of pipe shaft connects the inner circle outer channel cylinder of diversion component 2, and outer wall runs through diversion component 2 And its secondary separation diversion trench 3 of socket, it is connected under tube head 6 after water mist, oil mist collector 4 and air guided guiding device 5 Formed after the pipe shaft connector at end with high flow rate, the moisture trap of low flow velocity, 5 bottom of pipe shaft and 2 bottom of diversion component it Between be equipped with static region 10, for the collection to water mist, mist of oil and the radiating and cooling to gas.
Wherein secondary separation diversion trench 3 is vane structure, and vane lower end is in bell mouth shape, and horn mouth inner wall is equipped in pipe shaft Wall connector, for the connection with pipe shaft inner wall, as shown in figure 13, the section of pipe shaft 9 is U-shaped and the pipe shaft 9 and diversion component 2 Inner circle outer channel cylinder connect and the outer pipe open end of cylinder outer wall and tube head 6 is tightly connected, 9 bottom of pipe shaft is provided with branch Support bone position supports for the installation of diversion component 2.
As shown in figure 12, specific assembly operation:Diversion component 2 is assembled with secondary separation diversion trench 3, completes structure A, Water mist, oil mist collector 4 are assembled on the basis of structure A, completes structure B.It is assembled on the basis of structure B is completed air guided Guiding device 5 completes structure C, and completion structure C at this time has the function of secondary separation, and can be in different pressures flow velocity;It keeps The gas-water separation efficiency of high efficiency smooth.This structure can complete the collection separation of water mist, mist of oil simultaneously.Adapt to different pressures stream Speed;Keep the gas-water separation efficiency of high efficiency smooth.Final structure need to will complete structure C and be sealed assembling, tube head 6 with tube head 6 Equipped with tube head air inlet 8 and tube head gas outlet 7, the tube head 6 that installs structure C will be assembled, upper and lower port is installed pipe shaft 9 and completed Moisture trap final structure of the present invention is as shown in figure 13.
When gas enters from the air inlet of tube head, by the air guided guiding device of moisture trap, gas forms rotation Wind makes the impurity such as water and greasy dirt in its gas carry out first separation, and air guided guiding device is by compressed gas by certain side To rule, gas is uniformly disseminated to water mist, on oil mist collector, liquid water and impurity after separation are received by water mist, mist of oil Storage is oriented to after being collected by the arc surface collected, and into secondary separation diversion trench, the water mist in gas, mist of oil are equal at this time Even distribution Rotational diffusion, forms it into secondary separation effect, the liquid water droplets and greasy dirt uniform divided flows after separation to diversion component Horn mouth outer surface on.Design cylinder groove structure, can prevent back suction on the inside of diversion component horn mouth.Due to the effect of gravity Water droplet and greasy dirt are dripped through static region to pipe shaft bottom, are excluded by blowdown valve.Air is exported to the gas outlet of tube head.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention It encloses and is defined, on the premise of design spirit of the present invention is not departed from, ordinary skillPeopleMember is to technical scheme The various modifications made and improvement should all be fallen into the protection domain that claims of the present invention determines.

Claims (8)

1. a kind of efficient gas-water separator, it is characterised in that:The moisture trap includes tube head, pipe shaft, flared structure Diversion component has the secondary separation diversion trench of vane structure, water mist, oil mist collector and air guided guiding device, the pipe Head includes the pipe shaft connector for being arranged at lower end and diversion component connector, is arranged at the air inlet of front end and is arranged at rear end Gas outlet, the diversion component connector connect the diversion component top, are led in the middle part of the diversion component equipped with secondary separation Chute assembles position, and lower end oral area is designed with inner circle outer channel cylinder;The secondary separation diversion trench is led by the secondary separation Chute assembling position is socketed in the middle part of the diversion component, the water mist, oil mist collector and the air guided guiding device according to Secondary to be socketed on the diversion component and positioned at the secondary separation diversion trench top, the pipe shaft inner wall sleeve is arranged on the water conservancy diversion The inner circle outer channel cylinder of component, outer wall is through the diversion component and its secondary separation diversion trench of socket, the water The pipe shaft connector of the tube head lower end is connected to after mist, oil mist collector and the air guided guiding device.
2. efficient gas-water separator according to claim 1, it is characterised in that:The diversion component upper port is equipped with and is used for The sealing device being connected with pipe in tube head.
3. efficient gas-water separator according to claim 1, it is characterised in that:The water mist, oil mist collector with it is described Diversion component is tightly connected.
4. efficient gas-water separator according to claim 1, it is characterised in that:It is in the middle part of the water mist, oil mist collector Cambered surface collecting region.
5. efficient gas-water separator according to claim 1, it is characterised in that:The diversion component lower end is in horn mouth Shape.
6. efficient gas-water separator according to claim 1, it is characterised in that:The pipe shaft bottom is provided with support rib Position supports for the installation of the diversion component.
7. efficient gas-water separator according to claim 1, it is characterised in that:The pipe shaft bottom and the diversion component Static region is equipped between lower end.
8. efficient gas-water separator according to claim 1, it is characterised in that:The secondary separation diversion trench is equipped with shunting Groove is intercepted, for the collection to water mist, mist of oil and the radiating and cooling to gas.
CN201410854681.8A 2014-12-14 2014-12-14 A kind of efficient gas-water separator Active CN105032041B (en)

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Application Number Priority Date Filing Date Title
CN201410854681.8A CN105032041B (en) 2014-12-14 2014-12-14 A kind of efficient gas-water separator

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Application Number Priority Date Filing Date Title
CN201410854681.8A CN105032041B (en) 2014-12-14 2014-12-14 A kind of efficient gas-water separator

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CN105032041A CN105032041A (en) 2015-11-11
CN105032041B true CN105032041B (en) 2018-05-22

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107321112A (en) * 2017-08-16 2017-11-07 新乡市胜达过滤净化技术有限公司 Air compressor machine mist of oil filtering and purifying

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200995102Y (en) * 2006-11-15 2007-12-26 陈红球 Compressed-air dewatering equipment without filter element
CN202860361U (en) * 2012-11-15 2013-04-10 湖南云箭集团有限公司 Gas-water separator
CN204543785U (en) * 2014-12-14 2015-08-12 深圳市宏日嘉净化设备科技有限公司 A kind of efficient gas-water separator

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202006006085U1 (en) * 2006-04-12 2007-08-16 Mann+Hummel Gmbh Multi-stage device for separating drops of liquid from gases

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200995102Y (en) * 2006-11-15 2007-12-26 陈红球 Compressed-air dewatering equipment without filter element
CN202860361U (en) * 2012-11-15 2013-04-10 湖南云箭集团有限公司 Gas-water separator
CN204543785U (en) * 2014-12-14 2015-08-12 深圳市宏日嘉净化设备科技有限公司 A kind of efficient gas-water separator

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