CN105025290B - A kind of inclined method between adjust automatically camera module sensor and camera lens - Google Patents

A kind of inclined method between adjust automatically camera module sensor and camera lens Download PDF

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CN105025290B
CN105025290B CN201410165533.5A CN201410165533A CN105025290B CN 105025290 B CN105025290 B CN 105025290B CN 201410165533 A CN201410165533 A CN 201410165533A CN 105025290 B CN105025290 B CN 105025290B
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camera module
data
camera lens
sensor
mtf
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CN105025290A (en
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丁亮
张宝忠
张扣文
王斌
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Ningbo Sunny Opotech Co Ltd
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Ningbo Sunny Opotech Co Ltd
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Abstract

A kind of inclined method between adjust automatically camera module sensor and camera lens, it comprises the following steps:Test light is provided by light source and mark version;Locating platform drives camera lens to be moved with the relatively described sensor of predetermined step-length;The MTF data of the test light of image capturing system collection transmission camera module;Carried out curve fitting by MTF data, the apogee distance for obtaining designated area MTF data is poor, to calculate the gradient between camera module sensor and camera lens;And according to gradient, camera module is corrected by locating platform.The present invention carries out curve fitting by big step defocusing curve, to predict the result of calculation of small step defocusing curve, improve the efficiency of whole test, and locating platform can use six-freedom parallel locating platform, ensure the center superposition at its center and sensor, so as to guarantee that accurately and timely the inclination between sensor and camera lens is corrected.

Description

A kind of inclined method between adjust automatically camera module sensor and camera lens
Technical field
It is more particularly to a kind of to be based on image meter the present invention relates to a kind of method that adjust automatically camera module inclines (tilt) Calculate gradient and the method for being corrected adjustment between camera module sensor and camera lens.
Background technology
With the high speed development of mobile phone industry, high-pixel mobile phone camera module is to sensor (sensor) and camera lens (lens) Between incline (Tilt) requirement it is very strict, gradient during module group assembling between sensor and camera lens is excessive to be may result in Unilateral picture paste, this directly influences the yield of product, and how fast and accurately calculating gradient and giving correction is when previous Important research direction.
MTF (modulation transfer function) is an accurate, objective and quantitative picture in optical system picture element evaluation method Matter evaluation index.In same optical system, by the different original signal input of spatial frequency, the modulation degree by system and not The ratio between modulation degree through system, is defined as modulation transfer function.With frequency f as abscissa, MTF is ordinate, and connection is different The curve that the mtf value of frequency is constituted, referred to as MTF curve.Sensor and camera lens when MTF curve can be used to calculate module group assembling Between gradient, but the traditional method based on small step defocusing curve is, it is necessary to testing time more long so that efficiency compared with It is low.
In addition, angle of gradient during module group assembling between sensor and camera lens generally with camera lens relative to center sensor Degree is characterized, however, general adjustment platform, all it cannot be guaranteed that the center superposition of its center of circle and sensor, thus can not accurately, Rapidly and effectively gradient is corrected.
The content of the invention
It is a primary object of the present invention to provide inclined side between a kind of adjust automatically camera module sensor and camera lens Method, wherein predicting the result of calculation of small step defocusing curve by being carried out curve fitting to big step defocusing curve, improves whole The efficiency of test.
Another object of the present invention is to provide inclined side between a kind of adjust automatically camera module sensor and camera lens Method, wherein six-freedom parallel locating platform can be used to correct the inclination between camera module sensor and camera lens, so as to solve Certainly described bad, the improve product quality for inclining the unilateral picture paste for causing.
Another object of the present invention is to provide inclined side between a kind of adjust automatically camera module sensor and camera lens Method, wherein the six-freedom parallel locating platform can ensure the center superposition at its center and the sensor, so as to ensure Accurately and timely the inclination between the sensor and the camera lens can be corrected.
Another object of the present invention is to provide inclined side between a kind of adjust automatically camera module sensor and camera lens Method, wherein only need to carry out global analysis by the limited data of sampled point, and the distribution situation based on these data is entered Row curve matching, you can with the gradient being calculated between the sensor and the camera lens, so as to greatly save the time, Improve operational efficiency.
Another object of the present invention is to provide inclined side between a kind of adjust automatically camera module sensor and camera lens Mark version (chart) that method, wherein methods described are used contains various test zones, such that it is able to be completed by a mark version Various test events, to reduce the number of times of more dehorn version, so as to reduce the time required for test.
Another object of the present invention is to provide inclined side between a kind of adjust automatically camera module sensor and camera lens Method, wherein methods described are simple to operate, low cost, and time-consuming, are suitable in the camera module production process, The detection and correction of the gradient between the sensor and the camera lens are efficiently completed in time.
To achieve the above objectives, the present invention provides inclined side between a kind of adjust automatically camera module sensor and camera lens Method, it comprises the following steps:
A () provides test light by light source and mark version;
B () locating platform drives the camera lens to be moved with the relatively described sensor of predetermined step-length;
The MTF data of the test light of (c) image capturing system collection transmission camera module;
D () carries out curve fitting by the MTF data, obtain the apogee distance of MTF data described in designated area Difference, to calculate the gradient between the camera module sensor and camera lens;And
E () is corrected by the locating platform according to the gradient to the camera module.
According to one embodiment of present invention, in the above-mentioned methods, the length of the step-length is at 5~25 μm.
According to one embodiment of present invention, in the above-mentioned methods, the length of the step-length is at 10~15 μm.
According to one embodiment of present invention, in the above-mentioned methods, the length of the step-length is the horse of the camera module Up to the 1/5~1/25 of stroke.
According to one embodiment of present invention, in the above-mentioned methods, the locating platform is that six-freedom parallel positioning is flat Platform.
According to one embodiment of present invention, in the above-mentioned methods, the mark version includes defocus MTF data acquisitions region, Evaluating data pickup area and the datum mark region for position location.
According to one embodiment of present invention, in the above-mentioned methods, in the step (d), first the MTF data are entered Row gaussian filtering process, then from filtered extracting data maximum, centered on maximum of points, extracts to from left to right and refers to Determine the data point of number, the data point to participating in calculating carries out global analysis, intended using Gauss model and least square multinomial The mode that conjunction is combined is fitted to data.
According to a further aspect of the invention, the present invention also provide a kind of adjust automatically camera module sensor and camera lens it Between inclined method, it comprises the following steps:
(A) image capturing system gathers 5~25 MTF of effective sampling points in the camera module defocus motion process Data;
(B) carried out curve fitting by the MTF data to the effective sampling points, obtain MTF described in designated area The apogee distance of data is poor, to calculate the gradient between the camera module sensor and camera lens;And
(C) according to the gradient, the camera module is corrected by locating platform.
According to one embodiment of present invention, in the above-mentioned methods, the effective sampling points in the step (A) are 8~10 It is individual.
According to one embodiment of present invention, in the above-mentioned methods, in the step (B), first the MTF data are carried out Gaussian filtering process, then from filtered extracting data maximum, centered on maximum of points, extracts to from left to right and specifies The data point of number, the data point to participating in calculating carries out global analysis, using Gauss model and least square polynomial fit The mode being combined is fitted to data.
According to one embodiment of present invention, in the above-mentioned methods, in the step (C), six-freedom parallel is used Locating platform is corrected to the camera module.
Brief description of the drawings
Fig. 1 is inclined between adjust automatically camera module sensor and camera lens according to a preferred embodiment of the present invention Method used in mark version schematic diagram.
Fig. 2 is inclined between the adjust automatically camera module sensor of above preferred embodiment of the invention and camera lens Method in gradient sign schematic diagram.
Fig. 3 is MTF curve figure when defocus step-length is 1 μm.
Fig. 4 is inclined between the adjust automatically camera module sensor of above preferred embodiment of the invention and camera lens Method in MTF curve figure of defocus step-length when being 10 μm.
Fig. 5 is inclined between the adjust automatically camera module sensor of above preferred embodiment of the invention and camera lens Method schematic flow sheet.
Fig. 6 is inclined between the adjust automatically camera module sensor of above preferred embodiment of the invention and camera lens Method the step of schematic diagram.
Fig. 7 is inclined between the adjust automatically camera module sensor of above preferred embodiment of the invention and camera lens Method the step of schematic diagram.
Specific embodiment
Hereinafter describe for disclosing the present invention so that those skilled in the art can realize the present invention.It is excellent in below describing Embodiment is selected to be only used as citing, it may occur to persons skilled in the art that other obvious modifications.Define in the following description General principle of the invention can apply to other embodiments, deformation program, improvement project, equivalent and without the back of the body From the other technologies scheme of the spirit and scope of the present invention.
As shown in Figures 1 to 7 adjust automatically camera module sensor according to a preferred embodiment of the present invention with The schematic diagram of inclined method between camera lens.In methods described of the invention, the test equipment for being used includes mark version, light source And locating platform, such as six-freedom parallel locating platform.
The mark version can be traditionally used for gradient detection between test camera module sensor and camera lens using various Mark version.This preferred embodiment of the invention, as shown in figure 1, the mark version can include various test zones.As schemed A represents defocus MTF data acquisitions region in 1, and B represents final evaluating data pickup area, and C represents the Mark of quick position location Point region.It is most with whole test process so as to the camera module can complete various test events by the mark version May less more dehorn version.That is, it is necessary to be passed to the camera module in the test process of traditional camera module The test mark version that gradient is detected between sensor and camera lens, and the image quality of the final camera module is commented The test mark version of valency, it is necessary to use different test mark versions in different test process.And in the present invention, gather MTF numbers According to and the mark version of final evaluation be all same mark version, so, in whole test process, it is not necessary to more dehorn version so that Greatly save the time.
As shown in fig. 1, the mark version of the invention generally comprises three parts.In this preferred embodiment of the invention In, the mark version includes four A areas, i.e., the A areas of the middle part positioned at upside shown in figure, the middle part positioned at downside A areas, positioned at left side middle part A areas and the A areas of middle part positioned at right side.It is described mark version including five B Area, i.e., positioned at the B areas and the B areas positioned at the mark version corner at the center of the mark version.As shown in fig. 1, the mark version can To include multiple Mark points.
In the test process of the camera module, the Mark points in the C areas of the mark version are used for quick positioning and calibrate.So Afterwards, the A areas of the mark version, i.e., described defocus MTF data acquisitions region can be used to detect the camera module sensor Gradient between camera lens.Finally, the B areas of the mark version, comment for the image quality to the whole camera module Valency.
The inclined method of adjustment between the camera module sensor and camera lens of this preferred embodiment of the invention In, by curve fitting algorithm, defocus MTF curve is fitted, calculated using the data that step defocusing curve is fitted greatly Gradient between the camera module sensor and camera lens, to improve testing efficiency.
More specifically, when gradient between the camera module sensor and camera lens is calculated, it is necessary to pass through Tu1Zhong A areas Symmetrical region defocus MTF curve apogee distance difference come calculate between the camera module sensor and camera lens incline Angle theta 1 in the plane and θ 2 are spent, as shown in Figure 2.
The camera module sensor is coupled to voice coil motor, and the operation of the motor is mainly displacement, the change of displacement It is the change of focal length in the performance of camera lens, and embodiment of the change of focal length on image is the change of image definition, so with The situation of change of MTF, can indirectly test the change in displacement situation of the motor, by the relative position for changing the motor To change change in displacement of the camera lens relative to focal position, then by calculating MTF of the motor operation in diverse location image Value, can just judge the ruuning situation of the motor.
It is as shown in Figure 5 to incline between the adjust automatically camera module sensor of this preferred embodiment of the invention and camera lens The schematic flow sheet of oblique method.The motor and lens assembly is driven to walk defocus by the six-freedom parallel locating platform Curve.Motor operation is run according to the fixed step size of setting, and the image of step-length where obtaining simultaneously shows figure on computers Picture, calculates mtf value and real-time rendering curve, to terminate all mtf values of post analysis and showing test result in test stroke.Root According to it is linear between the motor displacement and driving current the characteristics of, MTF and the optic image distance of the camera module are in Existing relation is the normal distribution curve centered on focal length.2 points according to more than, can derive, the horse being fitted using MTF Up to curve similar to a normal distribution curve.
During test, initialization test module makes the motor be parked in the step number of initialization, and the test module is photographed Mark domain seem square because test module sensor transmissions figure be square, described image through image pass Transfer device is transferred to computer combination lens optical characteristic, can directly test out between auto-focusing process camera lens and sensor Gradient, the gradient of motor reflects the gradient of sensor.In test curve, while drawing four angles of square-shaped image Mtf value and motor one direction step-length curve, four curves of drafting are also normal distribution curve, find out four the four of curve Individual peak position, the incline direction of motor is the angle lapping from where angular first peak where last peak Tiltedly.
As shown in Figures 3 and 4, it is respectively foursquare upper left angular curve, upper right angular curve, lower-left angular curve is, with And bottom right angular curve, incline direction is inclined to the direction in the upper right corner along the lower left corner.Traditional method is in order to ensure to calculate knot The accuracy of fruit, it is necessary to run small step defocusing curve, will certainly influence operational efficiency, be 120 μm with total kilometres, 1 step run time As a example by 100ms, 1 μm shown in Fig. 3/step required for total testing time be 12s, 10 μm shown in Fig. 4/operation of step is when always testing Between be 1.2s, efficiency has and is significantly lifted, and the calculation error of gradient is typically relevant with step-length, and step-length is bigger, and error is got over Greatly.In order to overcome the error brought during raising efficiency, least square curve fitting algorithm is made present invention uses orthogonal polynomial, The data that the algorithm can be obtained by big step defocus simulate the peak result of small step defocusing curve, and its principle is first to original Beginning data carry out gaussian filtering process, then from filtered extracting data maximum, centered on maximum of points, to left-hand Right to extract the data point for specifying number, the data point to participating in calculating carries out global analysis, according to different data distribution situations, Data are fitted by the way of Gauss model and least square polynomial fit are combined.
That is, as shown in fig. 6, inclined side between adjust automatically camera module sensor of the invention and camera lens Method, comprises the following steps:
A () provides test light by light source and mark version;
B () locating platform drives the camera lens to be moved with the relatively described sensor of predetermined step-length;
The MTF data of the test light of (c) image capturing system collection transmission camera module;
D () carries out curve fitting by the MTF data, obtain the apogee distance of MTF data described in designated area Difference, to calculate the gradient between the camera module sensor and camera lens;And
E () is corrected by the locating platform according to the gradient to the camera module.
As shown in Figure 3, when defocus step-length is 1 μm, the original MTF data of a-quadrant, obtain upper and lower MTF curve most in Fig. 1 High point is 33.2 μm apart from its difference, and the difference of left and right MTF curve apogee distance is 33.3 μm.
As shown in Figure 4, when defocus step-length is 10 μm, by the MTF data of a-quadrant in curve matching Fig. 1, obtain up and down The difference of MTF curve apogee distance is 31.6 μm, and the difference of left and right MTF curve apogee distance is 31.7 μm.Surveyed from actual algorithm In examination, error is within work tolerance interval, and institute is effective and feasible in this way.
After the gradient is calculated, by the locating platform, this preferred embodiment of the invention it is described Six-freedom parallel locating platform, corrects to gradient.Because the gradient θ 1 and θ 2 that calculate are relative to described The angle of center sensor, due to product feature, general adjustment platform cannot ensure the center in its center of circle and the sensor Overlap, and the six-freedom parallel locating platform of the invention can meet the demand of this respect, it can be separately provided circle The heart is the angle adjustment that origin does whole space plane with it to the center sensor.
In the above method of the invention, the predetermined defocus step-length is to walk defocus step-length greatly, that is to say, that defocus is walked Numerical value long is bigger, so, can be significantly reduced total testing time, improves efficiency.In this preferred embodiment of the invention In, the defocus step-length can be 5~25 μm, such as 10 μm shown in figure 4 above.It will be appreciated by those skilled in the art that It is that, as long as test request can be met, the defocus step-length can also be other numerical value.
The light source of the invention, can be back light, and its test light for sending projects the mark version, for Measurement MTF data.The light-source brightness is stable and makes the brightness uniformity of the whole light source panel, and in test, leads to The image of display device display measurement is crossed, the mark version and the size and size of the light source need adjustment, filled with full of display Whole image in putting.
It is noted that the predetermined defocus step-length also should not be too big, and enough effective quantity have been the need to ensure that it Sampled point.For example, in the above method of the invention, 5~25 effective sampling points, more specifically embodiment can be gathered In, 8~10 effective sampling points can be gathered, then according to these effective sampling points, MTF curve is made and is fitted, so as to count Calculate the gradient.It will be appreciated by persons skilled in the art that according to actual requirement, the quantity of the effective sampling points Can choose as needed.
That is, from still further aspect, as shown in fig. 7, the invention provides a kind of adjust automatically camera module sensing Inclined method, comprises the following steps between device and camera lens:
(A) image capturing system gathers 5~25 MTF of effective sampling points in the camera module defocus motion process Data;
(B) carried out curve fitting by the MTF data to the effective sampling points, obtain MTF described in designated area The apogee distance of data is poor, to calculate the gradient between the camera module sensor and camera lens;And
(C) according to the gradient, the camera module is corrected by locating platform.
In the above-mentioned methods, the effective sampling points in the step (A) can be 8~10.In the step (B), first Gaussian filtering process is carried out to initial data, then from filtered extracting data maximum, centered on maximum of points, to From left to right extracts the data point for specifying number, and the data point to participating in calculating carries out global analysis, according to different data distributions Data are fitted by situation by the way of Gauss model and least square polynomial fit are combined.At the step (C) In, it is possible to use six-freedom parallel locating platform is precisely corrected to the camera module.
The above method of the invention, the MTF numerical value just for limited sampled point carries out calculating treatment, from these limited Sampled point assesses the distribution situation of overall data, so as to greatly save testing results time, improve production efficiency.
It should be understood by those skilled in the art that the embodiments of the invention shown in foregoing description and accompanying drawing are only used as citing And it is not intended to limit the present invention.The purpose of the present invention completely and is effectively realized.Function of the invention and structural principle exist Show in embodiment and illustrate, under without departing from the principle, embodiments of the present invention can have any deformation or modification.

Claims (9)

1. a kind of inclined method between adjust automatically camera module sensor and camera lens, it is characterised in that comprise the following steps:
A () provides test light by light source and mark version;
B () locating platform drives the camera lens to be moved with the relatively described sensor of predetermined step-length, the predetermined step-length is big Step defocus step-length, the big step defocus step-length ensure that the sampled point of enough effective quantity;
The MTF data of the test light of (c) image capturing system collection transmission camera module;
D () carries out curve fitting by the MTF data, it is poor to obtain MTF data apogee distance described in designated area, in terms of The gradient between the camera module sensor and camera lens is calculated, wherein the step of being carried out curve fitting to the MTF data Specifically include:Gaussian filtering process first is carried out to the MTF data, then from filtered extracting data maximum, with most Centered on big value point, the data point for specifying number is extracted to from left to right, the data point to participating in calculating carries out global analysis, uses The mode that Gauss model and least square polynomial fit are combined is fitted to data;And
E () is corrected by the locating platform according to the gradient to the camera module.
2. inclined method between adjust automatically camera module sensor as claimed in claim 1 and camera lens, it is characterised in that The length of the step-length is at 5~25 μm.
3. inclined method between adjust automatically camera module sensor as claimed in claim 2 and camera lens, it is characterised in that The length of the step-length is at 10~15 μm.
4. inclined method between adjust automatically camera module sensor as claimed in claim 1 and camera lens, it is characterised in that The length of the step-length is the 1/5~1/25 of the motor stroke of the camera module.
5. inclined method between adjust automatically camera module sensor as claimed in claim 1 and camera lens, it is characterised in that The locating platform is six-freedom parallel locating platform.
6. inclined method between adjust automatically camera module sensor as claimed in claim 1 and camera lens, it is characterised in that The mark version includes defocus MTF data acquisitions region, evaluating data pickup area and the datum mark region for position location.
7. a kind of inclined method between adjust automatically camera module sensor and camera lens, it is characterised in that comprise the following steps:
(A) image capturing system gathers the MTF numbers of 5~25 effective sampling points in the camera module defocus motion process According to;
(B) carried out curve fitting by the MTF data to the effective sampling points, obtain MTF data described in designated area Apogee distance is poor, to calculate the gradient between the camera module sensor and camera lens, wherein entering to the MTF data The step of row curve matching, specifically includes:Gaussian filtering process first is carried out to the MTF data, then from filtered data Maximum is extracted, centered on maximum of points, the data point for specifying number is extracted to from left to right, the data to participating in calculating are clicked through Data are fitted by row global analysis by the way of Gauss model and least square polynomial fit are combined;And
(C) according to the gradient, the camera module is corrected by locating platform.
8. inclined method between adjust automatically camera module sensor as claimed in claim 7 and camera lens, it is characterised in that Effective sampling points in the step (A) are 8~10.
9. inclined method between adjust automatically camera module sensor as claimed in claim 7 and camera lens, it is characterised in that In the step (C), the camera module is corrected using six-freedom parallel locating platform.
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