CN105023656A - High-reliability surface printing method for coal mine rubber sleeve cable - Google Patents
High-reliability surface printing method for coal mine rubber sleeve cable Download PDFInfo
- Publication number
- CN105023656A CN105023656A CN201510393671.3A CN201510393671A CN105023656A CN 105023656 A CN105023656 A CN 105023656A CN 201510393671 A CN201510393671 A CN 201510393671A CN 105023656 A CN105023656 A CN 105023656A
- Authority
- CN
- China
- Prior art keywords
- cable
- laser generator
- coal mine
- fixed
- pulley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention discloses a high-reliability surface printing method for a coal mine rubber sleeve cable. A printing device comprises a side substrate, a front support plate, a rear support plate, a laser generator, a control panel, a host, a surface drying mechanism and a blowing mechanism. A pulley and two positioning wheels located at two ends of the pulley are installed on the upper surface of each of the front support plate and the rear support plate. A coal mine cable is located between the two positioning wheels and on the pulley. A tachometer wheel is located between the front support plate and the rear support plate and the center of the tachometer wheel is fixed at one end of a support shaft. Two guide rods are fixed on the upper end face of the side substrate. The laser generator is a carbon dioxide laser. The rated power of the laser generator is 50-60W, and the laser wavelength of the laser generator is 10.64 micrometers. Contrast of a typeface and a sheath is raised, color deficiency formed through printing ink after concave and convex formation is overcome, white color generated through the provided method has no separation problems, and clear, integrated, firm and lasting performances of the typeface are raised.
Description
Technical field
The present invention relates to the surperficial lettering field of cable, be specifically related to high reliability colliery Plastic-sheathed Cable surface lettering method.
Background technology
Conventional cable lettering mainly contains ink lettering technology, concavo-convex lettering technology.Wherein ink lettering is sprayed on sheath, by aberration identification by a small amount of ink with the cable information of the form of word or pattern by inker.What lean between ink and sheath is adhesion, and therefore the easy Exposure to Sunlight of ink lettering is faded, is wiped, smeared, especially when environment for use is severe.Concavo-convex lettering is imprinted on sheath in mode that is protruding or groove by the cable information of the form of word or pattern at cable surface.This printing mode is the change of shape identification utilizing sheath body, and concavo-convex word and sheath material have the characteristics such as identical wear-resisting, environmental corrosion resisting, can ensure in the whole life cycle of cable high-visible.Current concavo-convex lettering technology is hot press printing technology, it utilizes the type wheel with cable identifications such as raised or sunken pattern, word, numerals to be die, before thermoplastic sheath material has just been extruded and has been entered bosh, when material is still in hot mastication state, print the method for the identification information of depression or projection in cable cover(ing) surface rolling.This lettering technology is implemented to need at least two preconditions: the soft state of thermoplastic, high temperature.
Because the fastness of ink lettering technology, scuff type, light resistance, resistance to water are poor, the environment for use very severe of Coal Electricity cable, surrounding is rock, coal Heisui River, and cable will drag back and forth, constantly and surrounding rock friction, ink lettering is easy to erase or is smeared by coal is black.Cause the important informations such as cables manufacturing business, electric pressure, model specification, length can seek without mark, be unfavorable for the maintenance of cable, maintenance, replacement.And concavo-convex lettering be print the pattern of protruding or depression on cable cover(ing) surface, word, numeral identify cable, is equivalent to the engraving on sheath.This character printing method can not be wiped, colour-fast, can ensure that the whole life cycle of cable is high-visible.Ink lettering coal Mine India-rubber Cable causes repeatedly customer complaint, requires to adopt firmly concavo-convex printing mode.But coal Mine India-rubber Cable sheath adopts elastomeric material, after sheath material is extruded from plastic extruding machine, directly enter in the curing tube of a sealing, hot pressing lettering character wheel device cannot be installed.Through HTHP sulfuration and water-bath cooling, not but cold hard again, and become cannot the thermosets of plastic deformation for material.Current concavo-convex lettering hot padding word technology cannot realize on Plastic-sheathed Cable.
Summary of the invention
The object of this invention is to provide a kind of high reliability colliery Plastic-sheathed Cable surface lettering method, should while realizing concavo-convex lettering, font color is made to be white, further increase the contrast of font and sheath, also omit formed concavo-convex after again form the deficiency of color by ink, there is not the problem of disengaging in the white formed by the present invention, significantly improves clear, complete, firm, the enduring quality of font.
For achieving the above object, the technical solution used in the present invention is: a kind of high reliability colliery Plastic-sheathed Cable surface lettering method, described coal mine cable comprises cable core and is positioned at the restrictive coating of cable core outer surface, and described cable core forms by wire core is stranded control conductor, three power wire core and ground; It is characterized in that: described restrictive coating is chlorinated polyethylene rubber material, the restrictive coating of this coal mine cable forms white character cut in bas-relief pattern by printing device on surface;
Described printing device comprises side substrate, front end panel, rear bearing sheet, laser generator, main frame, dry tack free mechanism and blower mechanism, front-end and back-end on the left of the substrate of described side are fixed with front end panel respectively, rear bearing sheet, this front end panel, rear bearing sheet upper surface all installs pulley, 2 locating wheels laying respectively at pulley two ends, coal mine cable is between 2 described locating wheels and be positioned on pulley, one fifth wheel is positioned at front end panel, between rear bearing sheet and back shaft one end is fixed at its center, this back shaft is installed on the substrate of described side by bearing, this back shaft other end is provided with metering transducer, this metering transducer is used for fifth wheel speed to be converted into the length signal of telecommunication,
Substrate upper surface, described side is fixed with 2 guide rods, one slide block set is loaded on guide rod, the outside of this slide block and inner side are fixed with pinch roller and nut respectively, the leading screw of one inserted num be installed on be positioned at 2 guide rod upper ends fixed head on, this leading screw upper end is provided with a handwheel, and described coal mine cable is between pinch roller and fifth wheel; Described laser generator is positioned at directly over coal mine cable, and described main frame receives the length signal of telecommunication from metering transducer and controls laser generator work; One surface dehydrator and wind bath cooler machine lay respectively at printing device both sides, this surface dehydrator is positioned at front end panel front, this wind bath cooler is positioned on rear side of laser generator, described surface dehydrator and wind bath cooler include airduct and are connected to the air blast of airduct, and the outlet of described airduct is near colliery Plastic-sheathed Cable;
Described laser generator is carbon dioxide laser, and the rated power of this laser generator is 50 ~ 60W, 10.64 μm of optical maser wavelength.
Due to the utilization of technique scheme, the present invention compared with prior art has following advantages:
High reliability colliery of the present invention Plastic-sheathed Cable surface lettering method, it, by adopting laser marking technology, solves existing ink lettering technology in colliery Plastic-sheathed Cable application places, the problem that ink lettering is easily destroyed.Overcome the difficult problem that the concavo-convex lettering technology of existing hot padding is difficult to realize in coal Mine India-rubber Cable production process, make coal Mine India-rubber Cable achieve concavo-convex lettering.By the setting of control panel to main frame in Printing process, utilize laser scanning not only can realize the cable informations such as various pattern, word, numeral, metering, various font, color effects can also be converted as required, realize the concavo-convex and dual identification of color simultaneously.This character printing method has that speed is fast, use cost is low, simple to operate, lettering content is clear, complete, firm, lasting, can ensure the whole life cycle cable lettering complete display of cable; Traditional printing mode is all better than from attractive in appearance and practicality.
Accompanying drawing explanation
Accompanying drawing 1 is colliery of the present invention Plastic-sheathed Cable structural representation;
Accompanying drawing 2 be character printing method of the present invention based on printing device structural representation;
Accompanying drawing 3 be character printing method of the present invention based on printing device partial structurtes schematic diagram;
Accompanying drawing 4 is high reliability colliery of the present invention Plastic-sheathed Cable sheath lettering process chart.
In above accompanying drawing: 1, side substrate; 2, front end panel; 3, rear bearing sheet; 4, laser generator; 5, main frame; 6, pulley; 7, locating wheel; 8, fifth wheel; 9, back shaft; 91, bearing; 10, metering transducer; 11, guide rod; 12, slide block; 13, pinch roller; 14, nut; 15, leading screw; 16, fixed head; 17, handwheel; 18, column; 19, feet; 20, control panel; 21, cable core; 22, restrictive coating; 23, control conductor; 24, power wire core; 25, wire core; 26, surface dehydrator; 27, wind bath cooler; 28, airduct; 29, air blast.
Embodiment
Embodiment: a kind of high reliability colliery Plastic-sheathed Cable surface lettering method, described coal mine cable comprises cable core 21 and is positioned at the restrictive coating 22 of cable core 21 outer surface, and described cable core 21 forms by wire core 25 is stranded control conductor 23, three power wire core 24 and ground; It is characterized in that: described restrictive coating 22 is haloflex or suitable elastomeric material, the restrictive coating 22 of this coal mine cable forms white character cut in bas-relief pattern by printing device on surface;
Described printing device comprises side substrate 1, front end panel 2, rear bearing sheet 3, laser generator 4, control panel 20, main frame 5, dry tack free mechanism 27 and blower mechanism 28, front-end and back-end on the left of described side substrate 1 are fixed with front end panel 2 respectively, rear bearing sheet 3, this front end panel 2, rear bearing sheet 3 upper surface all installs pulley 6, 2 locating wheels 7 laying respectively at pulley 6 two ends, coal mine cable is between 2 described locating wheels 7 and be positioned on pulley 6, one fifth wheel 8 is positioned at front end panel 2, back shaft 9 one end is fixed between rear bearing sheet 3 and its center, this back shaft 9 is installed on described side substrate 1 by bearing 91, this back shaft 9 other end is provided with metering transducer 10, this metering transducer 10 is for being converted into the length signal of telecommunication by fifth wheel 8 speed,
Substrate 1 upper surface, described side is fixed with 2 guide rods 11, one slide block 12 is set on guide rod 11, the outside of this slide block 12 and inner side are fixed with pinch roller 13 and nut 14 respectively, the leading screw 15 of one inserted num 14 be installed on be positioned at 2 guide rod 11 upper ends fixed head 16 on, this leading screw 15 upper end is provided with a handwheel 17, and described coal mine cable is between pinch roller 13 and fifth wheel 8; Described laser generator 4 is positioned at directly over coal mine cable, and described main frame 5 receives the signals such as, spacing high from the lettering content of the length signal of telecommunication of metering transducer 10 and control panel (20), font, word, and controlling laser generator 4 works; One surface dehydrator 26 and wind bath cooler 27 machine lay respectively at printing device both sides, this surface dehydrator 26 is positioned at front end panel 2 front, this wind bath cooler 27 is positioned on rear side of laser generator 4, described surface dehydrator 26 and wind bath cooler 27 include airduct 28 and are connected to the air blast 29 of airduct 28, and the outlet of described airduct 28 is near colliery Plastic-sheathed Cable.
Described laser generator is carbon dioxide laser, and the rated power of this laser generator is 50 ~ 60W, 10.64 μm of optical maser wavelength.
Above-mentioned laser generator 4 is installed on a column 18.
Substrate 1 lower surface, above-mentioned side is fixed with 2 feets 19.
Before locating wheel is arranged on laser mark printing device, locating wheel ensures that the central axis of cable and laser penetrate head at same axis, avoids cable to shake back and forth in Printing process, ensures that printing mark can not be out of shape, offset and disappearance problem.
Speed measuring device is mainly used for measuring the speed of production of production line, and rate signal is fed back to laser mark printing device, laser marking dress, according to this feedback signal, controls the spacing of printing character, identifies for cable length meter-measuring simultaneously.
Control panel 20 adopts visualization window, and to lettering content, font, highly, the information such as spacing arranges main frame, and main frame has come laser generator scan control.
Laser generator utilizes the laser of high-energy-density to carry out local irradiation to rubber sheath, skin-material vaporized and the chemical reaction of color change occurs, thus leaving a kind of marking method of color and the dual permanent marker of indenture.Laser generator has a lot of type, should adopt CO for elastomeric material
2type laser marking machine, laser marking machine parameter is as shown in the table.
Above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (4)
1. a high reliability colliery Plastic-sheathed Cable surface lettering method, described coal mine cable comprises cable core (21) and is positioned at the restrictive coating (22) of cable core (21) outer surface, and described cable core (21) strandedly to be formed by control conductor (23), three power wire core (24) and ground wire core (25); It is characterized in that: described restrictive coating (22) is chlorinated polyethylene rubber material, the restrictive coating (22) of this coal mine cable forms white character cut in bas-relief pattern by printing device on surface;
Described printing device comprises side substrate (1), front end panel (2), rear bearing sheet (3), laser generator (4), control panel (20) and main frame (5), the front-end and back-end in left side, described side substrate (1) are fixed with front end panel (2) respectively, rear bearing sheet (3), this front end panel (2), rear bearing sheet (3) upper surface all installs pulley (6), 2 locating wheels (7) laying respectively at pulley (6) two ends, coal mine cable to be positioned between 2 described locating wheels (7) and to be positioned on pulley (6), one fifth wheel (8) is positioned at front end panel (2), between rear bearing sheet (3) and back shaft (9) one end is fixed at its center, this back shaft (9) is installed on described side substrate (1) by bearing (91), this back shaft (9) other end is provided with metering transducer (10), this metering transducer (10) is for being converted into the length signal of telecommunication by fifth wheel (8) speed,
Substrate (1) upper surface, described side is fixed with 2 guide rods (11), one slide block (12) is set on guide rod (13), the outside of this slide block (14) and inner side are fixed with pinch roller (13) and nut (14) respectively, the leading screw (15) of one inserted num (14) be installed on be positioned at 2 guide rod (11) upper ends fixed head (16) on, this leading screw (15) upper end is provided with a handwheel (17), and described coal mine cable is positioned between pinch roller (13) and fifth wheel (8); Described laser generator (4) is positioned at directly over coal mine cable, described main frame (5) receives the signals such as, spacing high from the lettering content of the length signal of telecommunication of metering transducer (10) and control panel (20), font, word, controls laser generator (4) work; One surface dehydrator (26) and wind bath cooler (27) machine lay respectively at printing device both sides, this surface dehydrator (26) is positioned at front end panel (2) front, this wind bath cooler (27) is positioned at laser generator (4) rear side, described surface dehydrator (26) and wind bath cooler (27) include airduct (28) and are connected to the air blast (29) of airduct (28), and the outlet of described airduct (28) is near colliery Plastic-sheathed Cable.
2. laser generator described in is carbon dioxide laser, and the rated power of this laser generator is 50 ~ 60W, 10.64 μm of optical maser wavelength.
3. high reliability colliery according to claim 1 Plastic-sheathed Cable surface lettering method, is characterized in that: described laser generator (4) and control panel (20) are installed on a column (18).
4. high reliability colliery according to claim 1 Plastic-sheathed Cable surface lettering method, is characterized in that: substrate (1) lower surface, described side is fixed with 2 feets (19), can according to the height of the requirement adjusting device of production line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510393671.3A CN105023656A (en) | 2015-07-07 | 2015-07-07 | High-reliability surface printing method for coal mine rubber sleeve cable |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510393671.3A CN105023656A (en) | 2015-07-07 | 2015-07-07 | High-reliability surface printing method for coal mine rubber sleeve cable |
Publications (1)
Publication Number | Publication Date |
---|---|
CN105023656A true CN105023656A (en) | 2015-11-04 |
Family
ID=54413553
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201510393671.3A Pending CN105023656A (en) | 2015-07-07 | 2015-07-07 | High-reliability surface printing method for coal mine rubber sleeve cable |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN105023656A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106094134A (en) * | 2016-08-08 | 2016-11-09 | 南京华信藤仓光通信有限公司 | A kind of vitta optical cable lettering compensates equipment |
CN108819518A (en) * | 2018-07-19 | 2018-11-16 | 河南沈缆电缆有限责任公司 | A kind of photosensitive pipeline inker of environmental protection and energy saving |
CN111755180A (en) * | 2020-07-21 | 2020-10-09 | 谢志强 | Special equipment for surface processing of power cable sheath |
CN114937535A (en) * | 2022-07-25 | 2022-08-23 | 南洋电缆(天津)有限公司 | High-precision marking and spray printing device for wires and cables |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000069639A (en) * | 1998-08-20 | 2000-03-03 | Babcock Hitachi Kk | Cable installation method and cable number printing device |
CN201788770U (en) * | 2010-09-08 | 2011-04-06 | 中国大恒(集团)有限公司 | Online focusing-free laser marking device for electric wires and cables of various specifications |
WO2013104581A1 (en) * | 2012-01-12 | 2013-07-18 | Medek & Schoerner Gmbh | Device for the laser marking of elongated bodies |
CN203839143U (en) * | 2014-05-21 | 2014-09-17 | 桐乡市新艺虹电气有限公司 | High-speed printer for cable production |
CN204257293U (en) * | 2014-11-20 | 2015-04-08 | 扬泰氟(清远)电线电缆有限公司 | A kind of production system of high temperature resistant Teflon electric wire |
-
2015
- 2015-07-07 CN CN201510393671.3A patent/CN105023656A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000069639A (en) * | 1998-08-20 | 2000-03-03 | Babcock Hitachi Kk | Cable installation method and cable number printing device |
CN201788770U (en) * | 2010-09-08 | 2011-04-06 | 中国大恒(集团)有限公司 | Online focusing-free laser marking device for electric wires and cables of various specifications |
WO2013104581A1 (en) * | 2012-01-12 | 2013-07-18 | Medek & Schoerner Gmbh | Device for the laser marking of elongated bodies |
CN203839143U (en) * | 2014-05-21 | 2014-09-17 | 桐乡市新艺虹电气有限公司 | High-speed printer for cable production |
CN204257293U (en) * | 2014-11-20 | 2015-04-08 | 扬泰氟(清远)电线电缆有限公司 | A kind of production system of high temperature resistant Teflon electric wire |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106094134A (en) * | 2016-08-08 | 2016-11-09 | 南京华信藤仓光通信有限公司 | A kind of vitta optical cable lettering compensates equipment |
CN108819518A (en) * | 2018-07-19 | 2018-11-16 | 河南沈缆电缆有限责任公司 | A kind of photosensitive pipeline inker of environmental protection and energy saving |
CN111755180A (en) * | 2020-07-21 | 2020-10-09 | 谢志强 | Special equipment for surface processing of power cable sheath |
CN111755180B (en) * | 2020-07-21 | 2021-11-12 | 国网福建省电力有限公司宁德供电公司 | Special equipment for surface processing of power cable sheath |
CN114937535A (en) * | 2022-07-25 | 2022-08-23 | 南洋电缆(天津)有限公司 | High-precision marking and spray printing device for wires and cables |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN104992792A (en) | Surface printing device for coal mine cabtyre cables | |
CN204966176U (en) | Cable sheathing uses printing device in surface | |
CN105023656A (en) | High-reliability surface printing method for coal mine rubber sleeve cable | |
ATE538940T1 (en) | IMAGE PRODUCING DEVICE | |
CN104802541A (en) | Heat transfer printing ink ribbon for metal material | |
CN204760143U (en) | A processingequipment for cable rubber sheath | |
CN205248000U (en) | A surperficial printing device for rubber sleeve cable is used in colliery | |
CN105047328B (en) | The processing unit (plant) of eraser sheath in mine cable | |
CN205467845U (en) | Optical fiber cable is printing device for sheath | |
CN205467855U (en) | Be applied to optical fiber cable's surperficial printing device | |
CN108231268A (en) | A kind of cable with identification information | |
CN101249762B (en) | Nylon belt ink dyeing method for stylus printer | |
CN204749482U (en) | Innovative label making devices | |
CN105711237A (en) | Printing device for optical fiber cable jackets | |
CN205467854U (en) | High precision fiber optic is sheath hot press unit for optical cable | |
CN203210992U (en) | Photography fusion traditional Chinese painting | |
CN104361956A (en) | Aviation fluorine-containing polymer insulated wire and cable surface laser character printing method | |
CN204506212U (en) | A kind of writing implement for applying, marking or wipe | |
CN204249531U (en) | A kind of thermal transfer printing equipment | |
KR102060747B1 (en) | Apparatus for attaching col0red film on boards for sign board solid member | |
CN203543384U (en) | Ink marking machine on static balance test machine | |
CN204506327U (en) | A kind of oil painting brush of changeable colour | |
CN203580472U (en) | Pattern printing device for artificial leather | |
CN215153145U (en) | Label printing device and label printer | |
CN108312744A (en) | A kind of environmental protection Wiping-free blackboard |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151104 |
|
RJ01 | Rejection of invention patent application after publication |