CN105021395B - Oil filter bypasses valve opening pressure gas-detecting device - Google Patents
Oil filter bypasses valve opening pressure gas-detecting device Download PDFInfo
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- CN105021395B CN105021395B CN201510508752.3A CN201510508752A CN105021395B CN 105021395 B CN105021395 B CN 105021395B CN 201510508752 A CN201510508752 A CN 201510508752A CN 105021395 B CN105021395 B CN 105021395B
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Abstract
Valve opening pressure gas-detecting device is bypassed the invention discloses a kind of oil filter, include base, it is fixedly installed in the lower mold on base, it is arranged at the packing ring between lower mold and base, it is arranged at the disc for air inflation above lower mold, the cylinder of the top connection of piston rod and disc for air inflation, and gas circuit.The present invention to the spring of by-passing valve using disc for air inflation air inlet so that apply pressure, and when external feed stream pressure is more than spring force, by-passing valve is opened and realizes quick air inlet;Disc for air inflation is pressed on lower mold by the present invention using cylinder, is tightly connected both, while disc for air inflation is inflated, gas will not flow out from both spaces.The present invention is tested using air as test(ing) medium, and device volume is small, simple in construction, easy to use, detects at normal temperatures, and the by-passing valve part of test passes can be used, and device input cost and testing cost are low.
Description
Technical field
It is to be related to element of oil filter more specifically the present invention relates to the piece test in a kind of engine fittings
Bypass valve opening pressure detection in part.
Background technology
Engine machine oil effect be each moving parts of engine friction surface formation lubricating oil film be lubricated, subtract
Frictional resistance in puffer between relative motion parts, mitigates the abrasion of part.But itself is containing a certain amount of in machine oil
Colloid, impurity, moisture and additive, while in engine working process, debris enters in the bringing into of metal filings, air
Enter, the generation of machine oil oxide so that the debris in machine oil gradually increases.If machine oil is without filtering, lubricating oil is directly entered
The debris contained in machine oil, will be brought into the friction surface of kinematic pair by road, accelerate the abrasion of part, reduce making for engine
Use the life-span.Oil filter is exactly that there is provided the machine oil to engine washing by the filtering foreign in machine oil.
Bypass valve opening pressure in element of oil filter part is an important indicator of cleaner product performance.When
External temperature is reduced to a certain particular value or when oil filter exceeds normal useful life, and by-passing valve can be made in particular pressure
Opened with lower, allow filtered machine oil to flow directly into engine.However one, the impurity in machine oil, which can enter, to be started
Machine, but compared with the loss for not having machine oil in engine and causing for, it is much smaller.Therefore by-passing valve is in case of emergency
Protect the key of engine.But when filter paper is not reaching to regulation service life, and bypass valve opening pressure it is low when, do not filter largely
Machine oil will enter engine, so as to cause engine scuffing;When filter paper reaches regulation service life, and by-passing valve opens pressure
When power is high, then it can cause to be supplied to the oil level of engine washing not enough, so as to cause the abrasion of engine.
In the prior art, bypass valve opening pressure detection method uses ISO4548-2:1997 standards, are made using machine oil
Tested for test(ing) medium, at 74 DEG C of oil temperature, adjust choke valve, when by-passing valve engine oil leakage quantity is in 1L/min,
Into by-passing valve engine oil pressure be the by-passing valve Opening pressure.The equipment volume is huge, complicated, involves great expense,
And the machine oil tested needs heating, test part used is scrapped because there is oil after test.Due to equipment investment cost and inspection
Survey cost high, the selection of some oil filter manufacturing enterprises is without the equipment or reduces the equipment frequency of usage.
The content of the invention
Valve opening pressure gas-detecting device is bypassed the technical problem to be solved in the present invention is to provide a kind of oil filter,
Using gas as detection medium, device volume is small, simple in construction, easy to use, and the pressure Value Data of detection is accurate.
The technical scheme is that:
Oil filter bypasses valve opening pressure gas-detecting device, and described by-passing valve includes valve body, is installed on valve
Set on the end cap on body top, the spring being arranged in valve body, the sealing gasket for being arranged at spring top, the end cap of described valve body
There is perforate, described sealing gasket seals perforate under the elastic force of spring;
Described oil filter bypass valve opening pressure gas-detecting device includes base, is fixedly installed on base
Lower mold, be arranged at the packing ring between lower mold and base, be arranged at the disc for air inflation above lower mold, piston rod and disc for air inflation
Top connection cylinder, and gas circuit;Cylindrical hole is provided with described lower mold, described disc for air inflation includes cap-shaped
Disk body, the inner chamber of cap-shaped disk body is connected with cylindrical hole, is provided with cap-shaped disk body and filling that the inner chamber of cap-shaped disk body is connected
Stomata, the valve body of described by-passing valve is arranged in cylindrical hole, the end cap of by-passing valve be arranged at lower mold and disc for air inflation it
Between;The inlet end of described cylinder is connected with intake valve, and intake valve is connected with gas circuit, is set on the pipeline that intake valve is connected with gas circuit
It is equipped with the first pressure-reducing valve;The air-filled pore of described disc for air inflation is connected with gas circuit, and is set on the pipeline that is connected with gas circuit of air-filled pore
There are digital indication flow meter, pressure gauge and the second pressure-reducing valve.
The top of described lower mold is provided with annular step surface, described annular step surface and is provided with lower seal,
And the top level of lower seal is higher than the top level of lower mold;The bottom of described disc for air inflation is provided with annular groove,
Sealing ring is provided with annular groove, and the top of upper sealing ring is arranged in annular groove, bottom is stretched out;Described by-passing valve
End cap is positioned in lower seal, and the described bottom of upper sealing ring is in contact with the end cap upper surface of by-passing valve.
Cylinder connector is fixedly connected with the piston rod of described cylinder, the lateral wall of cylinder connector is provided with outer step
Face, the top of described disc for air inflation is fixedly connected with fixed disk, and the inwall of fixed disk is provided with interior step surface, described fixed disk
It is set on cylinder connector, and between outer land terrace and interior step surface contact with each other to conjunction.
Support bar is fixedly connected with described base, the top of described support bar is fixedly connected with cylinder fixed seat,
The cylinder body of described cylinder is arranged in cylinder fixed seat.
Pressure gauge regulating valve is additionally provided with the pipeline that the air-filled pore of described disc for air inflation is connected with gas circuit.
Described intake valve is hand rotary valve.
Described pressure gauge selects high-precision pressure gauge.
The caliber of the annular groove of described disc for air inflation bottom is variable-diameter structure, and caliber is gradually reduced from top to bottom.
The side of described base is provided with installing plate, described intake valve, the first pressure-reducing valve, digital indication flow meter, pressure
Table, the second pressure-reducing valve and pressure gauge regulating valve are mounted on installing plate.
Described digital indication flow meter is fixed on installing plate by flowmeter fixed plate.
Advantages of the present invention:
The present invention is using disc for air inflation air inlet so as to apply pressure to the spring of by-passing valve, when external feed stream pressure is more than spring
When elastic force, by-passing valve is opened and realizes quick air inlet;Disc for air inflation is pressed on lower mold by the present invention using cylinder, makes both
It is tightly connected, while disc for air inflation is inflated, gas will not flow out from both spaces;The present invention is in disc for air inflation and by-passing valve
End cap between be provided with sealing ring, be provided with lower seal pad between the end cap and lower mold of by-passing valve, further improve
Sealing between the end cap of disc for air inflation and by-passing valve, sealing between the end cap of by-passing valve and lower mold;The present invention's
Lower packing ring between mold and mounting seat ensures that the gas that by-passing valve enters in lower mold after opening can be discharged quickly, it is to avoid under
Resistance is produced in mold, the Opening pressure detected is become big;The digital indication flow meter of the present invention is used to show in real time by bypass
The gas flow of valve, pressure gauge is used for the pressure value for detecting that by-passing valve is opened, and both use cooperatively, and data display is accurate and straight
See.
The present invention is tested using air as test(ing) medium, and device volume is small, simple in construction, easy to use, in normal temperature
Lower detection, the by-passing valve part of test passes can be used, and device input cost and testing cost are low.
Brief description of the drawings
Fig. 1 is the front view of the specific embodiment of the invention.
Fig. 2 is the left view of the specific embodiment of the invention.
Fig. 3 is the structural representation of cylinder piston rod of the present invention and disc for air inflation coupling part.
Fig. 4 is the starting pinciple figure of the specific embodiment of the invention.
Embodiment
See Fig. 4, oil filter by-passing valve includes valve body 101, the end cap 102 for being installed on top end of the valve body, is arranged at valve
Perforate, sealing gasket are provided with internal spring 103, the sealing gasket 104 for being arranged at the top of spring 103, the end cap 102 of valve body
104 seal perforate under the elastic force of spring 103;
See Fig. 1-Fig. 4, oil filter bypass valve opening pressure gas-detecting device includes base 1, is arranged at base 1
The installing plate 2 of side, is fixedly connected on the support bar 3 on base, is fixedly connected on the cylinder fixed seat 4 on the top of support bar 3, if
The cylinder body for the cylinder 5 being placed in cylinder fixed seat 4, is fixedly installed in the lower mold 6 on base 1, is arranged at lower mold 6 and base
Packing ring 7 between 1, is arranged at the lower seal 8 in the annular step surface of lower mold top, be arranged at the top of lower mold 6 and with gas
The disc for air inflation 9 that the piston rod of cylinder 5 is fixedly connected, is arranged at the upper sealing ring 10 in the bottom annular groove of disc for air inflation 9, and gas circuit
11;The caliber of the annular groove of the bottom of disc for air inflation 9 is variable-diameter structure, and caliber is gradually reduced from top to bottom, it is ensured that upper sealing ring 10
Do not fallen off after installation;
Cylindrical hole is provided with lower mold 6, disc for air inflation 9 includes cap-shaped disk body, inner chamber and the cylinder of cap-shaped disk body
Through hole is connected, and is provided with the air-filled pore 12 connected with the inner chamber of cap-shaped disk body on cap-shaped disk body, the valve body 101 of by-passing valve is arranged at
In cylindrical hole, the end cap 102 of by-passing valve is positioned in lower seal 8, the bottom of upper sealing ring 10 and the end cap of by-passing valve
102 upper surfaces are in contact;
The inlet end of cylinder 5 is connected with hand rotary valve 15, and hand rotary valve 15 is connected with gas circuit 11, hand rotary valve 15 and gas circuit
The first pressure-reducing valve 16 is provided with the pipeline of 11 connections;The air-filled pore 12 of disc for air inflation is connected with gas circuit 11, and the inflation of disc for air inflation
Digital indication flow meter 17, high-precision pressure gauge 18, the second pressure-reducing valve 19 and pressure are provided with the pipeline that hole 12 is connected with gas circuit 11
Table regulating valve 20;And hand rotary valve 15, the first pressure-reducing valve 16, high-precision pressure gauge 18, the second pressure-reducing valve 19 and pressure gauge regulation
Valve 20 is mounted on installing plate 2;Digital indication flow meter 17 is fixed on installing plate 2 by flowmeter fixed plate 21;
Cylinder connector 13 is fixedly connected with the piston rod of cylinder 5, the lateral wall of cylinder connector 13 is provided between outer land terrace,
The top of disc for air inflation 9 is fixedly connected with fixed disk 14, and the inwall of fixed disk 14 is provided with interior step surface, and fixed disk 14 is set in gas
On cylinder joint 13, and between outer land terrace and interior step surface contact with each other to closing, and fixed disk 14 can after being set on cylinder connector 13
Swing, can fully ensure that the lower surface of sealing ring 10 is uniformly fitted comprehensively with the end cap 102 of by-passing valve in detection process.
See Fig. 4, oil filter bypasses the operation principle of valve opening pressure gas-detecting device:
(1), instantaneous pin adjustment pressure gauge regulating valve 20, the gas pressure value for being passed through disc for air inflation 9 is less than high-precision pressure
The specified tabular value 0.05MPa of table 18, it is therefore an objective to prevent that the gas pressure into high-precision pressure gauge 17 from making more than its specified tabular value
Into damage;
(2), detection when, rotation manual rotary valve 15, instantaneous pin adjusts the first pressure-reducing valve 16, and the piston rod of cylinder 5 stretches out, on
Sealing ring 10 is pressed on the end cap 102 of by-passing valve, and the end cap 102 of by-passing valve is pressed in lower seal 8, it is ensured that between three
Sealing is air tight;
(3), turn clockwise the second pressure-reducing valve 19, the air pressure of high-precision pressure gauge 18 rise, gas passes sequentially through pressure
Table regulating valve 20, the second pressure-reducing valve 19, high-precision pressure gauge 18 and digital indication flow meter 17 enter the inner chamber of disc for air inflation 9;With gas
That presses is continuously increased, and the spring 103 of by-passing valve is compressed, and sealing gasket 104 is gradually opened, the numerical value that digital indication flow meter 17 is shown
Also constantly increasing, when digital indication flow meter 17 reaches regulation flow, reading the pressure of high-precision pressure gauge 18, the pressure value
As bypass valve opening pressure value.
The calibration standard of this detection means is to be used as test(ing) medium test by machine oil to draw Opening pressure.In this detection
In device, the calibration standard is detected, when the pressure of high-precision pressure gauge 18 reaches oil examination Opening pressure, the number is recorded
The numerical value of display flowmeter 17, this flow number is exactly the regulation flow of this detection means.
Above-described is only the preferred embodiment of the present invention, it is clear that concrete implementation of the present invention is not by aforesaid way
Limitation, it is or not improved by the present invention as long as employing the various improvement of inventive concept and technical scheme of the present invention progress
Method design and technical scheme directly apply to other occasions, within the scope of the present invention.
Claims (10)
1. oil filter bypasses valve opening pressure gas-detecting device, described by-passing valve includes valve body, is installed on valve body
It is provided with the end cap on top, the spring being arranged in valve body, the sealing gasket for being arranged at spring top, the end cap of described valve body
Perforate, described sealing gasket seals perforate under the elastic force of spring;It is characterized in that:Described oil filter by-passing valve is opened
Open pressed gas detection means and include base, be fixedly installed in the lower mold on base, be arranged between lower mold and base
Packing ring, be arranged at the disc for air inflation above lower mold, the cylinder of the top connection of piston rod and disc for air inflation, and gas circuit;It is described
Lower mold on be provided with cylindrical hole, described disc for air inflation includes cap-shaped disk body, and inner chamber and the cylinder of cap-shaped disk body are led to
Hole is connected, and is provided with the air-filled pore connected with the inner chamber of cap-shaped disk body on cap-shaped disk body, the valve body of described by-passing valve is arranged at
In cylindrical hole, the end cap of by-passing valve is arranged between lower mold and disc for air inflation;The inlet end of described cylinder be connected with into
Air valve, intake valve is connected with gas circuit, and the first pressure-reducing valve is provided with the pipeline that intake valve is connected with gas circuit;Described disc for air inflation
Air-filled pore is connected with gas circuit, and digital indication flow meter, pressure gauge and the second decompression are provided with the pipeline that is connected with gas circuit of air-filled pore
Valve.
2. oil filter according to claim 1 bypasses valve opening pressure gas-detecting device, it is characterised in that:It is described
The top of lower mold be provided with annular step surface, described annular step surface and be provided with lower seal, and lower seal
Top level is higher than the top level of lower mold;The bottom of described disc for air inflation is provided with annular groove, annular groove and set
There is upper sealing ring, and the top of upper sealing ring is arranged in annular groove, bottom is stretched out;The end cap of described by-passing valve is positioned over down
On sealing ring, the described bottom of upper sealing ring is in contact with the end cap upper surface of by-passing valve.
3. oil filter according to claim 1 bypasses valve opening pressure gas-detecting device, it is characterised in that:It is described
Cylinder piston rod on be fixedly connected with cylinder connector, the lateral wall of cylinder connector is provided between outer land terrace, described inflation
The top of disk is fixedly connected with fixed disk, and the inwall of fixed disk is provided with interior step surface, and described fixed disk is set in cylinder and connect
On head, and between outer land terrace and interior step surface contact with each other to conjunction.
4. oil filter according to claim 1 bypasses valve opening pressure gas-detecting device, it is characterised in that:It is described
Base on be fixedly connected with support bar, the top of described support bar is fixedly connected with cylinder fixed seat, described cylinder
Cylinder body is arranged in cylinder fixed seat.
5. oil filter according to claim 1 bypasses valve opening pressure gas-detecting device, it is characterised in that:It is described
Disc for air inflation the pipeline that is connected with gas circuit of air-filled pore on be additionally provided with pressure gauge regulating valve.
6. oil filter according to claim 1 bypasses valve opening pressure gas-detecting device, it is characterised in that:It is described
Intake valve be hand rotary valve.
7. oil filter according to claim 1 bypasses valve opening pressure gas-detecting device, it is characterised in that:It is described
Pressure gauge select high-precision pressure gauge.
8. oil filter according to claim 2 bypasses valve opening pressure gas-detecting device, it is characterised in that:It is described
The caliber of annular groove of disc for air inflation bottom be variable-diameter structure, and caliber is gradually reduced from top to bottom.
9. oil filter according to claim 5 bypasses valve opening pressure gas-detecting device, it is characterised in that:It is described
The side of base be provided with installing plate, described intake valve, the first pressure-reducing valve, digital indication flow meter, pressure gauge, the second pressure-reducing valve
It is mounted on pressure gauge regulating valve on installing plate.
10. oil filter according to claim 9 bypasses valve opening pressure gas-detecting device, it is characterised in that:Institute
The digital indication flow meter stated is fixed on installing plate by flowmeter fixed plate.
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CN201510508752.3A CN105021395B (en) | 2015-08-18 | 2015-08-18 | Oil filter bypasses valve opening pressure gas-detecting device |
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CN201510508752.3A CN105021395B (en) | 2015-08-18 | 2015-08-18 | Oil filter bypasses valve opening pressure gas-detecting device |
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CN105021395B true CN105021395B (en) | 2017-10-10 |
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CN109374236B (en) * | 2018-12-25 | 2020-12-15 | 嘉兴日昌汽车配件有限公司 | Performance detection device for air inlet bypass valve capable of accurately leaking by matching rotating speed with oil pressure |
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JP2875829B2 (en) * | 1989-11-29 | 1999-03-31 | 北海道電力株式会社 | Accuracy check device for safety valve automatic inspection device |
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2015
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CN1908609A (en) * | 2006-08-23 | 2007-02-07 | 中国第一汽车集团公司 | Dry testing method for pressure limiting valve opening pressure |
CN201955208U (en) * | 2010-12-24 | 2011-08-31 | 宁波圣龙汽车动力系统股份有限公司 | Oil pump pressure-limiting valve starting pressure testboard |
CN203011677U (en) * | 2012-09-03 | 2013-06-19 | 马勒技术投资(中国)有限公司 | Clamp for bypass-valve test |
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