CN105020397A - Contact type mechanical seal stationary ring assembly and assembling method - Google Patents

Contact type mechanical seal stationary ring assembly and assembling method Download PDF

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Publication number
CN105020397A
CN105020397A CN201510513157.9A CN201510513157A CN105020397A CN 105020397 A CN105020397 A CN 105020397A CN 201510513157 A CN201510513157 A CN 201510513157A CN 105020397 A CN105020397 A CN 105020397A
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cavity
stationary ring
face
ring body
ring assembly
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CN105020397B (en
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郝木明
杨丹丹
李振涛
李勇凡
任宝杰
王选盈
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Dongying Hiscience Sealing Technology Co Ltd
Qingdao Haisen Fluid Machinery Engineering Co Ltd
China University of Petroleum East China
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Dongying Hiscience Sealing Technology Co Ltd
Qingdao Haisen Fluid Machinery Engineering Co Ltd
China University of Petroleum East China
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/34Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gasket Seals (AREA)

Abstract

本发明提供了一种接触式机械密封静环总成以及装配方法,静环总成包括静环本体和位于所述静环本体后端的端盖,所述静环本体的前端面为密封端面,所述静环本体上至少设置有一个后端开口的腔体,所述端盖用于密封所述腔体,所述腔体内设置有毛细芯材料和冷凝剂。在靠近密封端面的高温区所述冷凝剂被气化过程中吸热,降低了腔体内靠近密封端面处的温度,进而降低了密封端面的温度;在低温区所述冷凝剂被冷凝为液态过程中放热。这样根据热管原理,利用腔体内的温度差,形成了冷凝剂从液态、到气态、再到液态的一个相变的循环,实现了将密封端面处的大量的热快速带走,减小密封端面的热应力、以及热变形,提高密封的稳定性,延长其使用寿命。

The invention provides a static ring assembly of a contact mechanical seal and an assembly method. The static ring assembly includes a static ring body and an end cover located at the rear end of the static ring body. The front end face of the static ring body is a sealing end face. The static ring body is provided with at least one cavity with an open rear end, the end cap is used to seal the cavity, and capillary core material and condensing agent are arranged in the cavity. In the high temperature area near the sealing end surface, the condensing agent absorbs heat during the gasification process, which reduces the temperature in the cavity near the sealing end surface, thereby reducing the temperature of the sealing end surface; in the low temperature area, the condensing agent is condensed into a liquid process medium heat. In this way, according to the heat pipe principle, a cycle of phase change of the condensing agent from liquid state to gaseous state and then to liquid state is formed by using the temperature difference in the cavity, which realizes the rapid removal of a large amount of heat at the sealing end face and reduces the sealing end face. The thermal stress and thermal deformation can improve the stability of the seal and prolong its service life.

Description

一种接触式机械密封静环总成以及装配方法A contact type mechanical seal static ring assembly and assembly method

技术领域 technical field

本发明属于机械密封技术领域,具体涉及一种适用于特殊工况(例如高压、高转速、高温、大轴径等)的接触式机械密封静环总成、以及该静环总成的装配方法。 The invention belongs to the technical field of mechanical seals, and specifically relates to a static ring assembly of a contact mechanical seal suitable for special working conditions (such as high pressure, high speed, high temperature, large shaft diameter, etc.) and an assembly method of the static ring assembly .

背景技术 Background technique

机械密封在石油、化工、航空等领域被广泛应用,主要用于这些领域的离心泵轴端密封。机械密封一般可以分为非接触式和接触式两种密封形式。近些年非接触式机械密封发展迅速,但由于密封端面为非接触,造成相对较大的泄漏量,所以,一些要求较高的场合依然需要使用接触式机械密封,并且接触式机械密封的应用范围很广。 Mechanical seals are widely used in petroleum, chemical, aviation and other fields, and are mainly used for shaft end seals of centrifugal pumps in these fields. Mechanical seals can generally be divided into two types: non-contact and contact seals. In recent years, the non-contact mechanical seal has developed rapidly, but because the sealing end face is non-contact, resulting in relatively large leakage, so some occasions with high requirements still need to use the contact mechanical seal, and the application of the contact mechanical seal The range is wide.

用于特殊工况(例如高压、高转速、高温、大轴径等)的接触式机械密封,运行过程中,由于动、静环密封端面之间相互磨擦,产生大量的摩擦热,致使密封端面温升,产生较大的热应力,易引起密封端面热变形,甚至出现密封端面径向裂纹及材料粘接转移,造成磨损加剧及泄漏量增大等后果;动、静环密封端面处于混合摩擦状态,密封端面间含少量流体,在高温下易发生汽化,有时伴随有较大的汽鸣声,并有可能导致密封环碎裂;另外,密封端面间产生的过度热量,易引起O型橡胶圈硬化和开裂。上述问题都易造成密封失效,降低密封寿命。 Contact mechanical seals used for special working conditions (such as high pressure, high speed, high temperature, large shaft diameter, etc.). The temperature rise will generate a large thermal stress, which will easily cause thermal deformation of the sealing end face, and even radial cracks on the sealing end face and material bonding transfer, resulting in increased wear and leakage; the dynamic and static ring sealing end faces are in mixed friction State, there is a small amount of fluid between the sealing end faces, which is prone to vaporization at high temperature, sometimes accompanied by a loud steaming sound, and may cause the sealing ring to break; in addition, the excessive heat generated between the sealing end faces may easily cause O-shaped rubber Ring hardened and cracked. The above problems are likely to cause seal failure and reduce the life of the seal.

动、静环密封端面之间大部分的摩擦生成热,通过热传导的方式传到动、静环中,动环和静环材质的热传导率越大,动、静环密封端面产生的热量传导越快;并配合冲洗液冲洗动、静环的外壁面,以起到降温效果。 Most of the heat generated by the friction between the sealing end faces of the dynamic and static rings is transferred to the dynamic and static rings through heat conduction. Fast; and cooperate with the flushing liquid to flush the outer wall surface of the dynamic and static rings to achieve a cooling effect.

发明内容 Contents of the invention

本发明提供一种接触式机械密封静环总成,利用热管原理,提高静环的传热效率,有效降低密封端面温度,减小密封端面的热应力及热变形,提高密封的稳定性以延长密封寿命。 The invention provides a contact-type mechanical seal static ring assembly, which uses the heat pipe principle to improve the heat transfer efficiency of the static ring, effectively reduce the temperature of the sealing end face, reduce the thermal stress and thermal deformation of the sealing end face, and improve the stability of the seal to prolong the life of the seal. Seal life.

为达到上述技术目的,本发明采用以下技术方案实现: In order to achieve the above-mentioned technical purpose, the present invention adopts the following technical solutions to realize:

一种接触式机械密封静环总成,包括静环本体和位于所述静环本体后端的端盖,所述静环本体的前端面为密封端面,所述静环本体上至少设置有一个后端开口的腔体,所述端盖用于密封所述腔体,所述腔体内设置有毛细芯材料和冷凝剂。 A static ring assembly of a contact mechanical seal, comprising a static ring body and an end cap located at the rear end of the static ring body, the front end face of the static ring body is a sealing end face, and at least one rear end is arranged on the static ring body A cavity with an open end, the end cover is used to seal the cavity, and capillary core material and condensing agent are arranged in the cavity.

当所述静环总成工作时,所述密封端面处产生大量的摩擦热;所述腔体前端靠近所述密封端面的所述冷凝剂吸热被汽化为气态,使得所述腔体前端的气压增大,此时气态的所述冷凝剂向所述腔体内气压低的区域流动、并被冷凝为液态附着在所述毛细芯材料上,之后所述毛细芯材料将液态的所述冷凝剂向所述腔体的前端输送。 When the static ring assembly is working, a large amount of frictional heat is generated at the sealing end surface; the condensing agent near the sealing end surface at the front end of the cavity absorbs heat and is vaporized into a gaseous state, so that the When the air pressure increases, the gaseous condensing agent flows to the area with low air pressure in the cavity, and is condensed into a liquid state and adheres to the capillary core material, and then the capillary core material releases the liquid state condensing agent Delivery to the front end of the cavity.

进一步的,所述端盖上开设有与所述静环本体的后端面相匹配的环形槽口,在所述槽口上缠绕有环氧基树脂或者喷涂有镍基合金。 Further, the end cover is provided with an annular notch matching the rear end surface of the stationary ring body, and the notch is wound with epoxy resin or sprayed with nickel-based alloy.

进一步的,所述静环本体的圆周方向均布有多个扇环形的所述腔体。 Further, a plurality of sector-shaped cavities are evenly distributed in the circumferential direction of the stationary ring body.

进一步的,所述静环本体上开设有与所述腔体相连通的注入孔,所述冷凝剂通过所述注入孔注入。 Further, an injection hole communicating with the cavity is opened on the stationary ring body, and the condensing agent is injected through the injection hole.

进一步的,所述静环本体上设置有用于密封所述注入孔的堵头。 Further, the static ring body is provided with a plug for sealing the injection hole.

进一步的,所述腔体的前端面与所述密封端面之间的距离为0.8~1.2mm。 Further, the distance between the front end surface of the cavity and the sealing end surface is 0.8-1.2mm.

进一步的,在所述腔体的前端面和外径面上设置所述毛细芯材料,设置在前端面和外径面上的毛细芯材料是连续的。 Further, the capillary core material is arranged on the front end face and the outer diameter face of the cavity, and the capillary core material arranged on the front end face and the outer diameter face is continuous.

进一步的,所述毛细芯材料为尼龙纤维或耐纶纤维。 Further, the capillary core material is nylon fiber or nylon fiber.

进一步的,所述端盖通过焊接或过盈配合安装在静环本体后端面上。 Further, the end cover is installed on the rear end surface of the static ring body by welding or interference fit.

进一步的,在所述静环总成制造过程中,对所述腔体内做抽真空处理,使得所述腔体内的压力所对应的冷凝剂的沸点介于所述静环总成正常工作状态下所述腔体内的最高温度和最低温度之间。 Further, during the manufacturing process of the static ring assembly, vacuumize the cavity so that the pressure in the cavity corresponds to a boiling point of the condensing agent that is lower than that of the static ring assembly under normal working conditions. Between the highest temperature and the lowest temperature in the cavity.

进一步的,所述静环本体的外侧包括靠近所述密封端面的承凸台和用于固定的固定台;当所述静环总成工作时,用于降低所述密封端面温度的冲洗液流经所述承凸台的外侧面;所述承凸台的外侧面上开设有若干凹槽。 Further, the outer side of the static ring body includes a boss adjacent to the sealing end surface and a fixing platform for fixing; when the static ring assembly is working, the flushing liquid flow used to reduce the temperature of the sealing end surface Through the outer surface of the boss; the outer surface of the boss is provided with several grooves.

进一步的,相邻的两个所述凹槽中心之间的距离为0.8~1.1mm。 Further, the distance between the centers of two adjacent grooves is 0.8-1.1 mm.

进一步的,贴近所述密封端面的所述凹槽的中心与所述密封端面之间的距离为1~2mm。 Further, the distance between the center of the groove close to the sealing end surface and the sealing end surface is 1-2 mm.

进一步的,所述承凸台的外侧面上开设置有若干大小相等、错位分布的球面形的所述凹槽。 Further, a plurality of spherical grooves of equal size and offset distribution are provided on the outer surface of the boss.

进一步的,所述球面型凹槽的深度与直径的比为0.12~0.15。所述球面型凹槽的深度为0.12~0.15mm。 Further, the ratio of the depth to the diameter of the spherical groove is 0.12-0.15. The depth of the spherical groove is 0.12-0.15mm.

进一步的,所述球面型凹槽的直径为0.8~1.1mm。 Further, the diameter of the spherical groove is 0.8-1.1 mm.

进一步的,所述承凸台的外侧面上间隔设置有环形的所述凹槽。 Further, annular grooves are arranged at intervals on the outer surface of the boss.

进一步的,所述承凸台的外侧面上开设置有若干大小相等、错位分布的三角形的所述凹槽。 Further, a plurality of triangular-shaped grooves of equal size and offset distribution are provided on the outer surface of the boss.

基于上述的接触式机械密封静环总成,本发明还提供一种上述的接触式机械密封静环总成的装配方法,包括下述步骤: Based on the above contact mechanical seal static ring assembly, the present invention also provides an assembly method of the above contact mechanical seal static ring assembly, which includes the following steps:

A、将所述毛细芯材料安装到所述静环本体的腔体内,所述毛细芯材料贴合所述腔体的前端面和外径面; A. Install the capillary core material into the cavity of the static ring body, and the capillary core material fits the front end surface and the outer diameter surface of the cavity;

B、将所述端盖的前端面上与所述静环本体贴合密封的部位缠绕环氧基树脂或者喷涂镍基合金,并将所述端盖密封固定到所述静环本体上; B. Wrap epoxy-based resin or spray nickel-based alloy on the front end surface of the end cover and the static ring body, and seal and fix the end cover to the static ring body;

C、将冷却液通过所述注入孔注入所述腔体内,之后将所述腔体抽真空处理,使得所述腔体内的压力所对应的冷凝剂的沸点介于所述静环总成正常工作状态下所述腔体内的最高温度和最低温度之间;最后将所述注入孔封闭,完成装配。 C. Inject cooling liquid into the cavity through the injection hole, and then vacuumize the cavity so that the pressure in the cavity corresponds to the boiling point of the condensing agent between the normal operation of the static ring assembly Between the highest temperature and the lowest temperature in the cavity under the state; finally, the injection hole is closed to complete the assembly.

本发明提供的一种接触式机械密封静环总成,通过在所述静环本体上至少设置有一个后端开口的腔体,所述腔体内设置有毛细芯材料和液态的冷凝剂; 当静环总成处于工作状态时,静环与动环配合起到密封作用,静环的密封端面处磨擦生成大量磨擦热,也就是密封端面的温度最高,并通过静环本体向外、向后传递热量,因而腔体内靠近密封端面的温度最高;腔体的前端靠近密封端面,也就是腔体前端的温度较高,使得所述冷凝剂吸热被汽化为气态,进而所述腔体前端的气压增大,此时气态的所述冷凝剂向所述腔体内气压低的区域流动,使得冷凝剂被冷凝为液态并附着在所述毛细芯材料上,之后所述毛细芯材料将液态的所述冷凝剂向所述腔体的前端输送。在靠近密封端面的高温区所述冷凝剂被气化过程中吸热,降低了腔体内靠近密封端面处的温度,进而降低了密封端面的温度;在低温区所述冷凝剂被冷凝为液态过程中放热。这样根据热管原理,利用腔体内的温度差,形成了冷凝剂从液态、到气态、再到液态的一个相变的循环,实现了将密封端面处的大量的热快速带走,减小密封端面的热应力、及热变形,提高密封的稳定性,以延长其使用寿命。 In the static ring assembly of a contact mechanical seal provided by the present invention, at least one cavity with an open rear end is provided on the static ring body, and capillary core material and liquid condensing agent are arranged in the cavity; when When the static ring assembly is in the working state, the static ring and the moving ring cooperate to play a sealing role, and the friction at the sealing end face of the static ring generates a large amount of friction heat, that is, the temperature of the sealing end face is the highest, and it passes through the body of the static ring outwards and backwards. The heat is transferred, so the temperature in the cavity is the highest near the sealing end surface; the front end of the cavity is close to the sealing end surface, that is, the temperature at the front end of the cavity is relatively high, so that the condensing agent absorbs heat and is vaporized into a gaseous state, and then the front end of the cavity When the air pressure increases, the gaseous condensing agent flows to the area with low air pressure in the cavity, so that the condensing agent is condensed into a liquid state and adheres to the capillary core material, and then the capillary core material converts the liquid state The condensing agent is delivered to the front end of the cavity. In the high temperature zone near the sealing end surface, the condensing agent absorbs heat during the gasification process, which reduces the temperature in the cavity near the sealing end surface, thereby reducing the temperature of the sealing end surface; in the low temperature zone, the condensing agent is condensed into a liquid process medium heat. In this way, according to the heat pipe principle, a cycle of phase change of the condensing agent from liquid state to gaseous state and then to liquid state is formed by using the temperature difference in the cavity, which realizes the rapid removal of a large amount of heat at the sealing end face and reduces the sealing end face. The thermal stress and thermal deformation can improve the stability of the seal and prolong its service life.

结合附图阅读本发明的具体实施方式后,本发明的其他特点和优点将变得更加清楚。 Other characteristics and advantages of the present invention will become clearer after reading the detailed description of the present invention in conjunction with the accompanying drawings.

附图说明 Description of drawings

图1为本发明所提出的接触式机械密封静环总成的第一个实施例的结构示意图; Fig. 1 is the structure schematic diagram of the first embodiment of the static ring assembly of the contact mechanical seal proposed by the present invention;

图2为图1中A-A向剖视结构示意图; Fig. 2 is a schematic diagram of a cross-sectional structure along A-A in Fig. 1;

图3为图2中B-B向剖视结构示意图; Fig. 3 is a schematic diagram of a cross-sectional structure along B-B in Fig. 2;

图4为图3中端盖的结构示意图; Fig. 4 is the structural representation of end cap in Fig. 3;

图5为图3中静环本体的结构示意图; Fig. 5 is a schematic structural view of the static ring body in Fig. 3;

图6为图5的右视结构示意图; Fig. 6 is a right view structural diagram of Fig. 5;

图7为本发明所提出的接触式机械密封静环总成的第二个实施例的静环本体的结构示意图; Fig. 7 is a schematic structural view of the static ring body of the second embodiment of the contact mechanical seal static ring assembly proposed by the present invention;

图8为图7中C-C向剖视结构示意图; Fig. 8 is a schematic diagram of the cross-sectional structure of C-C in Fig. 7;

图9为本发明所提出的接触式机械密封静环总成的第三个实施例的静环本体的结构示意图。 FIG. 9 is a schematic structural view of the static ring body of the third embodiment of the contact mechanical seal static ring assembly proposed by the present invention.

具体实施方式 Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。 In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

在本发明的描述中,需要说明的是,定义术语:以靠近静环本体的轴线的方向为“内”、以远离静环本体的轴线的方向为“外”,以靠近密封端面的方向为“前”、以远离密封端面的方向为“后,术语仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。 In the description of the present invention, it should be noted that the definition terms: the direction close to the axis of the static ring body is "inner", the direction away from the axis of the static ring body is "outside", and the direction close to the sealing end face is "Front", with the direction away from the sealing end face as "rear", the terms are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation , and therefore cannot be construed as a limitation of the present invention.

参阅图1-图6,是本发明所提出的接触式机械密封静环总成的第一个实施例,一种接触式机械密封静环总成包括静环本体1和位于静环本体1后端的端盖2,其中静环本体1的前端面为密封端面11,在静环本体1上至少设置有一个后端开口的腔体12,并且端盖2是用于密封腔体12后端的开口,在腔体12内设置有毛细芯材料3和冷凝剂。 Referring to Fig. 1-Fig. 6, it is the first embodiment of the static ring assembly of the contact mechanical seal proposed by the present invention. A static ring assembly of the contact mechanical seal includes the static ring body 1 and the static ring body 1. The end cover 2 at the end, wherein the front end face of the static ring body 1 is a sealing end face 11, at least one cavity 12 with an open rear end is provided on the static ring body 1, and the end cover 2 is used to seal the opening of the rear end of the cavity 12 , the capillary core material 3 and the condensing agent are arranged in the cavity 12 .

本实施例中,通过在静环本体1上至少设置有一个后端开口的腔体12,并在腔体内设置有毛细芯材料3和液态的冷凝剂; 当静环总成处于工作状态时,静环与动环配合起到密封作用,静环的密封端面11处磨擦生成大量磨擦热,也就是密封端面的温度最高,并通过静环本体1向外、向后传递热量,因而腔体12内靠近密封端面11的温度最高;腔体12的前端靠近密封端面11,也就是腔体12前端的温度较高,使得冷凝剂吸热被汽化为气态,进而腔体12前端的气压增大,此时气态的冷凝剂向腔体12内气压低的区域流动,使得冷凝剂被冷凝为液态并附着在毛细芯材料3上,之后毛细芯材料3将液态的冷凝剂向腔体12的前端输送。这样在靠近密封端面11的高温区冷凝剂被气化过程中吸热,降低了腔体12内靠近密封端面11处的温度,进而降低了密封端面11的温度;在低温区冷凝剂被冷凝为液态过程中放热。这样根据热管原理,利用腔体12内的温度差,形成了冷凝剂从液态、到气态、再到液态的一个相变的循环,实现了将密封端面11处的大量的热快速带走,减小密封端面11的热应力、及热变形,提高密封的稳定性以延长使用寿命。 In this embodiment, at least one cavity 12 with an open rear end is provided on the static ring body 1, and a capillary core material 3 and a liquid condensing agent are arranged in the cavity; when the static ring assembly is in working condition, The static ring and the moving ring cooperate to play a sealing role. The friction of the sealing end face 11 of the static ring generates a large amount of friction heat, that is, the temperature of the sealing end face is the highest, and the heat is transferred outward and backward through the static ring body 1, so the cavity 12 The temperature near the sealing end surface 11 is the highest; the front end of the cavity 12 is close to the sealing end surface 11, that is, the temperature at the front end of the cavity 12 is relatively high, so that the condensing agent absorbs heat and is vaporized into a gaseous state, and then the air pressure at the front end of the cavity 12 increases. At this time, the gaseous condensing agent flows to the area with low air pressure in the cavity 12, so that the condensing agent is condensed into a liquid state and adheres to the capillary material 3, and then the capillary material 3 transports the liquid condensing agent to the front end of the cavity 12 . In this way, the condensing agent in the high temperature area near the sealing end face 11 absorbs heat during the gasification process, which reduces the temperature in the cavity 12 near the sealing end face 11, thereby reducing the temperature of the sealing end face 11; in the low temperature area, the condensing agent is condensed into Exothermic in liquid state. In this way, according to the principle of the heat pipe, the temperature difference in the cavity 12 is used to form a phase change cycle of the condensing agent from liquid state to gaseous state and then to liquid state, so that a large amount of heat at the sealing end surface 11 can be quickly taken away, reducing The thermal stress and thermal deformation of the sealing end surface 11 are small, and the stability of the sealing is improved to prolong the service life.

当然,在静环总成工作过程中,冷却液流过静环本体1的外侧,用于给密封端面11降温,所以在腔体12内靠近静环本体1的外侧,也就是腔体12的外径侧温度较低,以及腔体12的后部温度较低,也就是腔体12的外径侧和腔体12的后部为低温区。也就是冷凝剂在腔体12的前端被气化,在腔体12的外径侧或者腔体12的后部被冷凝为液体。 Of course, during the working process of the static ring assembly, the coolant flows through the outside of the static ring body 1 to cool down the sealing end surface 11, so it is close to the outside of the static ring body 1 in the cavity 12, that is, the cavity 12 The temperature at the outer diameter side is lower, and the temperature at the rear of the cavity 12 is lower, that is, the outer diameter side of the cavity 12 and the rear of the cavity 12 are low temperature regions. That is, the condensing agent is vaporized at the front end of the cavity 12 and condensed into liquid at the outer diameter side of the cavity 12 or the rear of the cavity 12 .

在本实施例中,参见图2和图3所示,腔体12后端的开口使为了将毛细芯材料3设置在腔体2的内部,端盖2是用于密封腔体12后端的开口,端盖2通过焊接或过盈配合安装在静环本体1的后端面上。 In this embodiment, as shown in FIGS. 2 and 3 , the opening at the rear end of the cavity 12 is such that the capillary material 3 is disposed inside the cavity 2 , and the end cap 2 is used to seal the opening at the rear end of the cavity 12 . The end cover 2 is installed on the rear end surface of the static ring body 1 by welding or interference fit.

在本实施例中,参见图3所示,在腔体12内的前端面和外径面上设置有毛细芯材料3,并且设置在前端面和外径面之间的毛细芯材料3是连续的;毛细芯材料3为多孔材料就可,优选为尼龙纤维或耐纶纤维;毛细芯材料3主要用于输送冷凝剂,也用于液态冷凝剂的附着;通过设置在前端面和外径面之间的毛细芯材料3是连续的,或者说前端面和外径面上的毛细芯材料3是连续的,也就是毛细芯材料3能够将液态的冷凝剂从外径面处输送到前端面处。毛细芯材料3可以为片状,贴合在腔体12的前端面和外径面上;设置毛细芯材料3后,在腔体12内还具有较大的空间用于气态冷凝剂的流动。 In this embodiment, as shown in FIG. 3 , a capillary core material 3 is provided on the front end surface and the outer diameter surface of the cavity 12, and the capillary core material 3 disposed between the front end surface and the outer diameter surface is continuous. The capillary core material 3 can be a porous material, preferably nylon fiber or nylon fiber; the capillary core material 3 is mainly used to transport the condensing agent, and is also used for the attachment of the liquid condensing agent; by being arranged on the front end surface and the outer diameter surface The wick material 3 between them is continuous, or the wick material 3 on the front end surface and the outer diameter surface is continuous, that is, the wick material 3 can transport the liquid condensate from the outer diameter surface to the front end surface place. The capillary core material 3 can be in the form of a sheet, which is attached to the front surface and the outer diameter surface of the cavity 12; after the capillary core material 3 is installed, there is still a large space in the cavity 12 for the flow of the gaseous condensing agent.

参见图4所示,为了进一步提高端盖2与静环本体1的密封,在端盖2上开设有与静环本体1的后端面相匹配的环形槽口21,槽口21开设置在端盖2的外侧,并在槽口21上缠绕有环氧基树脂或者喷涂有镍基合金,以提高端盖2与静环本体1的密封。 Referring to Fig. 4, in order to further improve the sealing between the end cover 2 and the static ring body 1, an annular notch 21 matching the rear end surface of the static ring body 1 is provided on the end cover 2, and the notch 21 is provided at the end The outer side of the cover 2 is wrapped with epoxy resin or nickel-based alloy sprayed on the notch 21 to improve the sealing between the end cover 2 and the static ring body 1 .

本实施例中,参见图5和图6所示,在静环本体1的圆周方向均布有三个扇环形的腔体12,设置腔体12的前端面与密封端面11之间的距离d为0.8~1.2mm,使得密封端面11与腔体12之间的热量传递较快,有助于密封端面11处的热量散失,降低密封端面11的温度。 In this embodiment, as shown in Fig. 5 and Fig. 6, there are three fan-shaped cavities 12 evenly distributed in the circumferential direction of the static ring body 1, and the distance d between the front end surface of the cavity 12 and the sealing end surface 11 is set as 0.8-1.2mm, so that the heat transfer between the sealing end surface 11 and the cavity 12 is faster, which helps to dissipate the heat at the sealing end surface 11 and reduce the temperature of the sealing end surface 11 .

为了将冷凝剂注入腔体12内,在静环本体1上开设有与腔体12相连通的注入孔13,冷凝剂通过注入孔13注入;对于冷凝剂的注入量,设置将毛细芯材料3浸湿就可,一般注入1~2ml。在静环本体1上设置有用于密封注入孔13的堵头4。 In order to inject the condensing agent into the cavity 12, an injection hole 13 communicating with the cavity 12 is provided on the static ring body 1, and the condensing agent is injected through the injection hole 13; for the injection amount of the condensing agent, the capillary core material 3 Just soak it, usually inject 1~2ml. A plug 4 for sealing the injection hole 13 is arranged on the static ring body 1 .

对于冷凝剂可以选择普通作为冷凝的流体就可,为了降低成本可以选择水作为冷凝剂。 For the condensing agent, you can choose ordinary fluid as the condensing fluid, and in order to reduce the cost, you can choose water as the condensing agent.

在静环总成制造过程中,对腔体12内做抽真空处理,由于在气压低的情况下,冷凝剂的沸点较低;经过抽真空处理使得冷凝剂在腔体12内相变的温度变低,制冷剂变为气态吸热,降低腔体12前端的温度,使得腔体12内的温度保持在低于冷凝剂的沸点,使得密封端面11处的热量传递加快,能有效降低密封端面11的温度。但是腔体12内的压力也不能太低,否则冷凝剂一直处于气态不能液化,因而设置腔体12内的压力所对应的冷凝剂的沸点,介于静环总成正常工作状态下腔体12内的最高温度和最低温度之间。 In the manufacturing process of the static ring assembly, vacuumize the inside of the cavity 12, because the boiling point of the condensing agent is low under the condition of low air pressure; As the temperature becomes lower, the refrigerant becomes gaseous and absorbs heat, reducing the temperature at the front end of the cavity 12, so that the temperature in the cavity 12 is kept lower than the boiling point of the condensing agent, so that the heat transfer at the sealing end surface 11 is accelerated, and the sealing end surface can be effectively reduced. 11 temp. However, the pressure in the cavity 12 should not be too low, otherwise the condensing agent is always in a gaseous state and cannot be liquefied. Therefore, the boiling point of the condensing agent corresponding to the pressure in the cavity 12 is set to be within the cavity 12 under the normal working state of the stationary ring assembly. between the highest temperature and the lowest temperature.

参见图1和图5所示,为了静环总成的安装固定,静环本体1的外侧包括靠近密封端面11的承凸台15和用于固定的固定台14;当静环总成工作时,用冲洗液进行冲洗降温和清洁,冲洗液流经承凸台的外侧面用于降低温度;为了增加承凸台15与冲洗液的接触面积,增加降温效果,在承凸台15的外侧面上开设有若干凹槽151。这样使得承凸台15的外侧面与冲洗液的接触面积,增加降温效果,进而使得靠近承凸台15的外侧面的腔体12的外径面的温度降低,使得腔体12内的气态冷凝剂在腔体12的外径侧被冷凝为液体,进一步增进了冷凝剂的相变,增加了热量传递散失的速度,快速降低了密封端面11处的温度。 Referring to Figure 1 and Figure 5, in order to install and fix the static ring assembly, the outside of the static ring body 1 includes a boss 15 close to the sealing end surface 11 and a fixing table 14 for fixing; when the static ring assembly is working , rinse, cool down and clean with flushing fluid, and the flushing fluid flows through the outer surface of the boss platform to lower the temperature; in order to increase the contact area between the boss platform 15 and the flushing fluid and increase the cooling effect, the Several grooves 151 are opened on the top. In this way, the contact area between the outer surface of the boss 15 and the flushing liquid increases the cooling effect, and then the temperature of the outer diameter surface of the cavity 12 close to the outer surface of the boss 15 is reduced, so that the gaseous condensation in the cavity 12 The condensate is condensed into a liquid on the outer diameter side of the cavity 12, which further enhances the phase change of the condensate, increases the speed of heat transfer and loss, and quickly reduces the temperature at the sealing end surface 11.

腔体12的外径侧前部由于冲洗液冲洗静环本体1的承凸台外侧面,使得腔体12的外径面的前部的温度较快散失,而腔体12的外径面的后部距离密封端面较远,密封端面11产生的热量较少的传递过去,因而温度也不高;主要是将气态的冷凝剂冷凝为液态 The front part of the outer diameter side of the cavity 12 is flushed with the flushing liquid on the outer surface of the bearing platform of the static ring body 1, so that the temperature of the front part of the outer diameter surface of the cavity 12 is quickly dissipated, while the temperature of the outer diameter surface of the cavity 12 The rear part is far away from the sealing end face, and the heat generated by the sealing end face 11 is less transferred to the past, so the temperature is not high; mainly to condense the gaseous condensing agent into a liquid state

在本发明的一些实施例中,参见图1和图5所示,为了监测密封端面11的温度,避免出现温度过高引起的密封失效,在静环本体1上开设置有轴向的测温孔16,测温孔16的直径为1~2mm,测温孔16从静环本体的后端面开口沿轴向向密封端面延伸,使得测温孔16的前端面接近密封端面11;测温孔16内安装热电偶用于测量测温孔16前端的温度,也就可以反映出密封端面11的出的温度。在端盖2上也开设有与测温孔16相通的共轴线的孔22,使得静环总成装配完成后,从端盖2的后端面再安装热电偶,这样热电偶通过孔22与外界连通,便于热电偶的电源线和信号线的线缆布置,且方便热电偶的维修及更换。 In some embodiments of the present invention, as shown in FIG. 1 and FIG. 5 , in order to monitor the temperature of the sealing end face 11 and avoid seal failure caused by excessive temperature, an axial temperature measuring device is provided on the static ring body 1 Hole 16, the diameter of the temperature measuring hole 16 is 1 to 2 mm, the temperature measuring hole 16 extends from the rear end face opening of the static ring body to the sealing end face in the axial direction, so that the front end face of the temperature measuring hole 16 is close to the sealing end face 11; the temperature measuring hole A thermocouple is installed in 16 for measuring the temperature at the front end of the temperature measuring hole 16, which can reflect the temperature of the sealing end face 11. A coaxial hole 22 communicating with the temperature measuring hole 16 is also provided on the end cover 2, so that after the static ring assembly is assembled, a thermocouple is installed from the rear end face of the end cover 2, so that the thermocouple communicates with the outside world through the hole 22. Connected, it is convenient for the cable arrangement of the power line and the signal line of the thermocouple, and it is convenient for the maintenance and replacement of the thermocouple.

在本发明的一些实施例中,参见图1所示,对于承凸台15的外侧面上相邻的凹槽151的间距设置,太近会降低静环本体1的强度,太远又不能更好的提高降温效果;通过多次试验表明,设置相邻的两个凹槽中心之间的距离为0.8~1.1mm,即能保证静环本体1的强度、又能达到较好的降温效果。并设置贴近密封端面11的凹槽151的中心与密封端面11之间的距离为1~2mm。 In some embodiments of the present invention, as shown in FIG. 1 , for the spacing setting of the adjacent grooves 151 on the outer surface of the boss 15, too close will reduce the strength of the static ring body 1, and too far can not be further adjusted. Improve the cooling effect; multiple tests have shown that setting the distance between the centers of two adjacent grooves at 0.8-1.1 mm can not only ensure the strength of the static ring body 1 but also achieve a better cooling effect. And the distance between the center of the groove 151 close to the sealing end surface 11 and the sealing end surface 11 is set to be 1-2 mm.

参见图1所示,本实施例中在承凸台151的外侧面上开设置有若干大小相等、错位分布的球面形的凹槽151;设置凹槽151为球面形,即增加了承凸台15与冲洗液的接触面积,增加降温效果,又使得凹槽151处不易出现应力集中,不会显著降低承凸台15外侧的强度。 Referring to Fig. 1, in the present embodiment, a plurality of spherical grooves 151 of equal size and dislocation distribution are provided on the outer surface of the boss 151; The contact area with the flushing liquid increases the cooling effect, and makes the groove 151 less prone to stress concentration, and does not significantly reduce the strength of the outer side of the boss 15 .

设置相邻的两个凹槽151中心之间的距离为0.8~1.1mm,并且球面型凹槽的深度为0.12~0.15mm,球面型凹槽的直径为0.8~1.1mm。 The distance between the centers of two adjacent grooves 151 is set to be 0.8-1.1 mm, the depth of the spherical grooves is 0.12-0.15 mm, and the diameter of the spherical grooves is 0.8-1.1 mm.

参阅图1-图6,说明本实施例中接触式机械密封静环总成的装配方法,包括下述步骤: Referring to Figure 1-Figure 6, the assembly method of the static ring assembly of the contact mechanical seal in this embodiment is illustrated, including the following steps:

A、将毛细芯材料3安装到静环本体1的腔体12内,使得毛细芯材料3贴合腔体12的前端面和外径面,并且保证前端面和外径面之间的毛细芯材料3是连续的。本步骤中,将毛细芯材料3安装到腔体12的前端面和外径面,腔体12的前端靠近密封端面,温度较高,此处冷凝剂从液态吸热变为气态,降低前端面处的温度,也就是使得密封端面传递来的热量快速降低。腔体12的外径侧前部由于冲洗液冲洗静环本体1的承凸台外侧面,使得腔体12的外径面的前部的温度较快散失,而腔体12的外径面的后部距离密封端面较远,密封端面11产生的热量较少的传递过去,因而温度也不高;腔体12的外径侧将气态的冷凝剂冷凝为液态。毛细芯材料3为气态冷凝剂的冷凝提供附着,有助于加快冷凝的速度;由于位于腔体12的前端的毛细芯材料3上附着的冷凝剂的蒸发,使得毛细芯材料3将在腔体12的外径侧冷凝的冷凝剂向前输送。 A. Install the capillary core material 3 into the cavity 12 of the static ring body 1, so that the capillary core material 3 fits the front end surface and the outer diameter surface of the cavity 12, and ensures the capillary core between the front end surface and the outer diameter surface Material 3 is continuous. In this step, the capillary core material 3 is installed on the front end surface and the outer diameter surface of the cavity 12. The front end of the cavity 12 is close to the sealing end surface, and the temperature is relatively high. The temperature at the place, that is, the heat transferred from the sealing end face is rapidly reduced. The front part of the outer diameter side of the cavity 12 is flushed with the flushing liquid on the outer surface of the bearing platform of the static ring body 1, so that the temperature of the front part of the outer diameter surface of the cavity 12 is quickly dissipated, while the temperature of the outer diameter surface of the cavity 12 The rear part is far away from the sealing end surface, and less heat generated by the sealing end surface 11 is transferred there, so the temperature is not high; the outer diameter side of the cavity 12 condenses the gaseous condensing agent into a liquid state. The capillary material 3 provides adhesion for the condensation of the gaseous condensing agent, which helps to accelerate the speed of condensation; due to the evaporation of the condensing agent attached to the capillary material 3 at the front end of the cavity 12, the capillary material 3 will be in the cavity. The condensate condensed on the outer diameter side of 12 is transported forward.

B、将端盖2的前端面上与静环本体1贴合密封的部位缠绕环氧基树脂或者喷涂镍基合金,并将端盖2密封固定到静环本体1上;本步骤中,将端盖2密封固定到静环本体1上,使得腔体12后端的开口被密封。 B. Wind the epoxy-based resin or spray nickel-based alloy on the front end surface of the end cover 2 and the static ring body 1, and seal and fix the end cover 2 to the static ring body 1; in this step, place The end cover 2 is sealed and fixed to the static ring body 1, so that the opening at the rear end of the cavity 12 is sealed.

C、将冷却液通过注入孔13注入腔体12内,之后将腔体12抽真空处理,使得腔体12内的压力所对应的冷凝剂的沸点介于静环总成正常工作状态下,腔体12内的最高温度和最低温度之间;最后用堵头4将注入孔13封闭,完成装配。 C. Inject the coolant into the cavity 12 through the injection hole 13, and then vacuumize the cavity 12, so that the boiling point of the condensing agent corresponding to the pressure in the cavity 12 is between the normal working state of the static ring assembly, and the cavity Between the highest temperature and the lowest temperature in 12; Finally, the injection hole 13 is closed with a plug 4 to complete the assembly.

参阅图7和图8,是本发明所提出的接触式机械密封静环总成的第二个实施例,与第一个实施例的主要区别在于:在承凸台15的外侧面上设置的凹槽的形状不同,以及腔体12设置为四个;其他结构可以采用与第一个实施例相同的结构。 Referring to Fig. 7 and Fig. 8, it is the second embodiment of the contact mechanical seal static ring assembly proposed by the present invention. The main difference from the first embodiment is: the The shapes of the grooves are different, and the number of cavities 12 is four; other structures can adopt the same structure as that of the first embodiment.

本实施例中,在承凸台15的外侧面上间隔设置有环形凹槽152,通过环形凹槽152的引导,使得冲洗液可以沿环形凹槽152向下流经较大的周向面积,或者说流经承凸台的外侧面所对应的角度增大,增加降温效果。 In this embodiment, annular grooves 152 are arranged at intervals on the outer surface of the boss 15, guided by the annular grooves 152, the flushing liquid can flow down through the annular grooves 152 through a larger circumferential area, or Said that the angle corresponding to the outer surface of the flow through the boss increases, increasing the cooling effect.

设置相邻的两个环形凹槽152中心之间的距离为0.8~1.1mm,贴近密封端面11的环形凹槽152的中心与密封端面11之间的距离为1~2mm;环形凹槽152的深度范围为0.5~0.8mm,宽度范围为0.4~0.6mm。 Set the distance between the centers of two adjacent annular grooves 152 to be 0.8-1.1 mm, and the distance between the center of the annular groove 152 close to the sealing end face 11 and the sealing end face 11 to be 1-2 mm; The depth range is 0.5~0.8mm, and the width range is 0.4~0.6mm.

本实施例中,在静环本体1的圆周方向均布有四个扇环形的腔体12,腔体12后端开口,在静环本体1的外侧面上开设有四个均布的分别与四个腔体12向连通的注入孔13。 In this embodiment, four fan-shaped cavities 12 are evenly distributed in the circumferential direction of the static ring body 1, and the rear ends of the cavities 12 are open. The four cavities 12 are connected to the injection holes 13 .

参阅图9,是本发明所提出的接触式机械密封静环总成的第三个实施例,与第一个实施例的主要区别在于:在承凸台15的外侧面上设置的凹槽的形状不同,其他结构可以采用与第一个实施例相同的结构。 Referring to Fig. 9, it is the third embodiment of the static ring assembly of the contact mechanical seal proposed by the present invention. The main difference from the first embodiment is: Different shapes, other structures can adopt the same structure as the first embodiment.

本实施例中,在承凸台15的外侧面上开设置有若干大小相等、错位分布的三角形凹槽153,凹槽153为等角三角形。 In this embodiment, a plurality of triangular grooves 153 of equal size and offset distribution are provided on the outer surface of the boss 15, and the grooves 153 are equiangular triangles.

设置相邻的两个三角形凹槽153中心之间的距离为0.8~1.1mm,三角形凹槽153的深度范围为0.5~0.8mm,边长范围为0.8~1.1mm。 The distance between the centers of two adjacent triangular grooves 153 is set to be 0.8-1.1 mm, the depth of the triangular grooves 153 is 0.5-0.8 mm, and the side length is 0.8-1.1 mm.

以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。 The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims (10)

1. a contacting mechanical seal stationary ring assembly, it is characterized in that, comprise stationary ring body and the end cap being positioned at described stationary ring body rear end, the front-end face of described stationary ring body is seal face, described stationary ring body is at least provided with the cavity of an open rearward end, described end cap, for sealing described cavity, is provided with capillary core material and condensing agent in described cavity.
2. stationary ring assembly according to claim 1, is characterized in that, when described stationary ring assembly work, described seal face place produces a large amount of frictional heats; Described cavity front end is vaporizated into gaseous state near the described condensing agent heat absorption of described seal face, the air pressure of described cavity front end is increased, now the described condensing agent of gaseous state flows to the region that described cavity internal air pressure is low and is condensed into liquid state and is attached on described capillary core material, and the front end of the described condensing agent of liquid state to described cavity is carried by described capillary core material afterwards.
3. stationary ring assembly according to claim 1, is characterized in that, described end cap offers the annular notches matched with the ear end face of described stationary ring body, described notch is wound with epoxy or is coated with nickel-base alloy.
4. stationary ring assembly according to claim 1, is characterized in that, the circumferencial direction of described stationary ring body is evenly equipped with the described cavity of multiple fan annular.
5. the stationary ring assembly according to any one of Claims 1-4, is characterized in that, described stationary ring body offers the hand-hole be connected with described cavity, described condensing agent is injected by described hand-hole.
6. the stationary ring assembly according to any one of Claims 1-4, is characterized in that, the front-end face and outer diameter face of described cavity arrange described capillary core material, and the capillary core material be arranged between front-end face and outer diameter face is continuous print.
7. the stationary ring assembly according to any one of Claims 1-4, it is characterized in that, in described stationary ring assembly manufacture process, vacuumize process in described cavity, make between the maximum temperature of the boiling point of the condensing agent corresponding to the pressure in described cavity under described stationary ring assembly normal working in described cavity and minimum temperature.
8. the stationary ring assembly according to any one of Claims 1-4, is characterized in that, the outside of described stationary ring body comprise near described seal face hold boss and for fixing stationary platen; When the work of described stationary ring assembly, described in flowing through for reducing the washing solution of described seal face temperature, hold the outer side surface of boss; The described outer side surface holding boss offers some grooves.
9. stationary ring assembly according to claim 8, is characterized in that, the distance between two adjacent described groove center is 0.8 ~ 1.1mm, and the distance of pressing close between the center of the described groove of described seal face and described seal face is 1 ~ 2mm.
10. an assembly method for contacting mechanical seal stationary ring assembly according to claim 5, comprises the steps:
A, be installed to by described capillary core material in the cavity of described stationary ring body, described capillary core material is fitted the front-end face of described cavity and outer diameter face;
B, be wound around epoxy by the front-end face of described end cap with the position of described stationary ring body gluing, sealing or spray nickel-base alloy, and described end bracket enclosed being fixed on described stationary ring body;
C, cooling liquid is injected in described cavity by described hand-hole, afterwards described cavity is vacuumized process, make between the maximum temperature of the boiling point of the condensing agent corresponding to the pressure in described cavity under described stationary ring assembly normal working in described cavity and minimum temperature; Finally described hand-hole is closed, complete assembling.
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CN110332314A (en) * 2019-07-16 2019-10-15 东营海森密封技术有限责任公司 A kind of mechanically-sealing apparatus
CN110486475A (en) * 2019-09-12 2019-11-22 中国石油大学胜利学院 A kind of wave bullet formula mechanically-sealing apparatus

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CN110332314A (en) * 2019-07-16 2019-10-15 东营海森密封技术有限责任公司 A kind of mechanically-sealing apparatus
CN110486475A (en) * 2019-09-12 2019-11-22 中国石油大学胜利学院 A kind of wave bullet formula mechanically-sealing apparatus

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